39 u Features and Ratings p. 40 u DS20 p. 41 u DS30 p. 43 u DS60 p. 45 u DS100C p. 47 u DS100 p. 49 u DS200 p. 51 u Spare Parts p. 53 u Dimensions p. 55 DS Switch-Rated Plug and Receptacle Main Advantages u Switch & Hp rated (AC only) u 65 kA to 100 kA short circuit rated* u Up to 6 auxiliary contacts u Amperage ratings up to 200 A u Metal or Poly construction * See note under General Ratings on the next page. ! Simplify Compliance to NFPA 70E & CSA Z462 see pgs 19-20 for more information Highlighted Advantage
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DS Switch-Rated Plug and Receptacle - Meltric...39 u Features and Ratings p. 40 u DS20 p. 41 u DS30 p. 43 u DS60 p. 45 u DS100C p. 47 u DS100 p. 49 u DS200 p. 51 usee pgs 19-20 for
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39
u Features and Ratings p. 40
u DS20 p. 41
u DS30 p. 43
u DS60 p. 45
u DS100C p. 47
u DS100 p. 49
u DS200 p. 51
u Spare Parts p. 53
u Dimensions p. 55
DS Switch-Rated Plug and Receptacle
Main Advantages u Switch & Hp rated (AC only)
u 65 kA to 100 kA short circuit rated*
u Up to 6 auxiliary contacts
u Amperage ratings up to 200 A
u Metal or Poly construction
* See note under General Ratings on the next page.
! Simplify Compliance to NFPA 70E & CSA Z462 see pgs 19-20 for more information
MELTRIC DS Series Switch-Rated devices are UL & CSA rated for “motor circuit” and “branch circuit” disconnect switching – up to 100 hp and up to 200 A.
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The plug and the receptacle are separated. The safety shutter prevents access to live parts.
Rotating the ‘dead’ plug 30° counterclockwise closes the safety shutter and frees the plug to be withdrawn from the receptacle.
When the plug and receptacle are latched together, the circuit is connected.
Pressing the pawl breaks the connection and opens the circuit. The plug is ejected to its rest position; The contacts are now dead.
To reconnect, insert plug into receptacle, rotate 30° clockwise, and apply insertion force.
Listings
General Ratings
OFF Button
Press to de-energize. Provides push button circuit disconnection.
Dead Front Safety Shutter
Assures safety by preventing user access to live parts.
Lid
Provides 3R water protection (4X optional) for additional protection in harsh environments.
Spring Assisted Screw Terminals
Patented design assures “Tighten and Forget” confidence.
Spring-Loaded Butt-Style Contacts
Ensures optimal contact force and superior electrical performance over thousands of operations.
Lockout-Tagout Provisions
Allows plug to be easily locked out and tagged. Optional Padlock Pawl allows lockout/tagout of the receptacle.
Casing
Fiberglass reinforced thermoplastic polyester material offers great resistance to impact, corrosion and harsh environmental conditions.
Silver-Nickel Contact Material
Solid silver-nickel contact surfaces provide superior conductivity, durability and corrosion resistance.
OperatingInstructions
Amperage 20 to 200 A
Voltage 600 VAC
Frequency 50-400 Hz
Horsepower 3/4 to 100 hp
Short-Circuit (Make & Withstand)
10kA to 100kA*
Environmental Type 3R, Type 4X optional
Temperature min -40°F/max 140°F
* DS20, 30, 60 & 100C are rated 100kA. Testing was performed with RK1 current limiting fuses sized at 400% of the highest full load motor ampacity associated with the devices hp rating.
* DS100 and DS200 are rated 65kA. Testing was performed with RK5 time delay fuses sized at 100% of the devices rated ampacity.
Category UL CSA IEC
Plugs and Receptacles UL 1682 C22.2 No. 182.1 60309-1
Branch Circuit Disconnect Switching (AC only)
UL Subject 2682 (Performance tests from UL 98) UL Subject 2682 60947-3, AC22, AC23
Motor Circuit Disconnect Switching (AC only)
UL Subject 2682 (Performance tests from UL 98) UL Subject 2682 60947-3, AC22, AC23
Self-Ejecting Connector Release** Recept # -354 With No Lockout Hole Inlet # -A155
Mushroom Pawl Recept # -375 For Auxiliary Switch Inlet # -NNF*
Padlock Pawl Recept # -843Notes: * Order inlet with P+N+G configuration and receptacle with
P+G configuration.** For self-ejecting connectors and plugs, a -443 suffix must be added to the handle part number. See pages 243-244 for more information.
For available cord grips, see page 167. Add -443 for self-ejecting..
POLY HANDLE w/CORD GRIP Cable Range Part #
.350 - .520” 712P0BP6
.520 - .680” 712P0CP5
.680 - .980” 712P0DP4
.980 - 1.260" 712P0EP4
METAL HANDLE w/CORD GRIP
.438 - .500" 792P0BS3
.500 - .562" 792P0BS4
.562 - .625" 792P0CS2
.625 - .750" 792P0CS4
.750 - .875" 792P0DS1
.875 - 1.000" 792P0DS3
POLY HANDLE
.20 - .83” 512P0D21
POLY HANDLE w/CLAMP & BUSHING
.750 - .875” 712P0S14
.875 - 1.000” 712P0S16
1.000 - 1.125” 712P0S18
1.125 - 1.250” 712P0S20
1.250 - 1.375” 712P0S22
FINGER DRAWPLATES
61-3A346Set of Two (2)Recommended for cord to cord assembly applications,for easier connector closure.
PROTECTIVE INLET/PLUG CAP
31-1A426 For Inlets/Plugs Only.
PADLOCKABLE INLET/PLUG CAP
DS1PC For Inlets/Plugs Only.
SPRING-LOADED PADLOCKABLE INLET/PLUG CAP
31-1A226 For Inlets/Plugs Only.-A155 suffix required to maintain water ingress protection.
EASY RETROFIT ADAPTER PLATES
see pg 164 Mount to existing boxes.
RECEPTACLE LOCKING PIN
LP-843 Requires Padlockable Pawl option (-843) on receptacle.
INSTALLATION ACCESSORIES – SIZE 2POLY CONDUIT ENTRY w/NPT Part #
30° 1/2” 512B3N05 For poly devices only
* Interior volume with receptacle installed.
30° 3/4” 512B3N07
POLY WALL BOX w/ANGLE
70° 512C7000 70° poly boxes are not drilled. Contact Customer Service if factory drilling is required.
* Interior volume with receptacle installed.Ground Bar 51AA089
POLY ANGLE WITH METAL BOX w/NPT
70° 1/2” 712C7N05
* Interior volume with receptacle installed.
70° 3/4” 712C7N07
70° 1” 712C7N10
70° 1 1/4” 712C7N12
70° 1 1/2” 712C7N15
METAL BOX w/NPT
0° 1/2” 7T1F0N05
0° 3/4” 7T1F0N07
0° 1” 7T1F0N10
0° 1 1/4” 7T1F0N12
POLY ANGLE WITH METAL BOX w/NPT
30° 1/2” 712C3N05
* Interior volume with receptacle installed.
30° 3/4” 712C3N07
30° 1” 712C3N10
30° 1 1/4” 712C3N12
NPT on top or bottom (if rotated). For other NPT configurations, contact Customer Service.
Unless indicated otherwise, accessories can be used with either poly or metal plugs and receptacles.
POLY ANGLE
30° 512M3
70° 512M7 Panel mounting only.
METAL ANGLE
0° 592M0
30° 592M3
FS/FD Box 30° 792M3FS
* Base measures approximately 4.2” x 2.7”. Due to the variation in sizes of FS boxes, please verify that your FS box matches our dimensions, if not call Customer Service for other solutions.
INSTALLATION ACCESSORIES – SIZE 3POLY CONDUIT ENTRY w/NPT Part #
30° 1/2” 513B3N05 For poly devices only
* Interior volume with receptacle installed.
30° 3/4” 513B3N07
30° 1” 513B3N10
POLY WALL BOX w/ANGLE
70° 513C7000 70° poly boxes are not drilled. Contact Customer Service if factory drilling is required.
* Interior volume with receptacle installed.Ground Bar 51AA089
POLY ANGLE WITH METAL BOX w/NPT
70° 1/2” 713C7N05
* Interior volume with receptacle installed.
70° 3/4” 713C7N07
70° 1” 713C7N10
70° 1 1/4” 713C7N12
70° 1 1/2” 713C7N15
METAL BOX w/NPT
0° 1/2” 7T1F0N05
0° 3/4” 7T1F0N07
0° 1” 7T1F0N10
0° 1 1/4” 7T1F0N12
POLY ANGLE WITH METAL BOX w/NPT
30° 1/2” 713C3N05
* Interior volume with receptacle installed.
30° 3/4” 713C3N07
30° 1” 713C3N10
30° 1 1/4” 713C3N12
NPT on top or bottom (if rotated). For other NPT configurations, contact Customer Service.
Unless indicated otherwise, accessories can be used with either poly or metal plugs and receptacles.
POLY ANGLE
30° 513M3
70° 513M7 Panel mounting only.
METAL ANGLE
0° 593M0
30° 593M3
FS/FD Box 30° 793M3FS
* Base measures approximately 4.2” x 2.7”. Due to the varia-tion in sizes of FS boxes, please verify that your FS box matches our dimensions, if not call Customer Service for other solutions.
70° 593M7
FINGER DRAWPLATES
61-6A346Set of Two (2)Recommended for cord to cord assembly applications,for easier connector closure.
PROTECTIVE INLET/PLUG CAP
31-3A426 For Inlets/Plugs Only.
PADLOCKABLE INLET/PLUG CAP
DS3PC For Inlets/Plugs Only.
SPRING-LOADED PADLOCKABLE INLET/PLUG CAP
31-3A226 For Inlets/Plugs Only. -A155 suffix required to maintain water ingress protection.
EASY RETROFIT ADAPTER PLATES
see pg 164 Mount to existing boxes.
RECEPTACLE LOCKING PIN
LP-843 Requires Padlockable Pawl option (-843) on receptacle.
HANDLE w/NPT Part # Poly Part # Metal
1/2” 513P0N05 593P0N05
3/4” 513P0N07 593P0N07
1” 513P0N10 593P0N10
1 1/4” 513P0N12 593P0N12
For available cord grips, see page 167. Add-443 for self-ejecting.
• Horsepower Ratings 1Ø 3 hp 1Ø 7.5 hp 3Ø 10 hp 3Ø 10 hp 3Ø 30 hp
• Short Circuit Rating 65kA Close & Withstand Testing was performed with RK5 time delay fuses sized at 100% of the devices rated ampacity. Alternate testing was performed with 175 A RK1 non-time delay Mersen fuses.
• Environmental Ratings Type 4X (Poly Standard) Type 3R (Metal Standard) Type 4X (Metal Optional) • Temperature Range Min -40°F/Max 140°F See pg 258 for temps below -15°F.
• Wiring Capacity Min 4 AWG Max 2/0 AWG Aux Contacts - Max 14 AWG Based on THHN wire sizes
With 2 Auxiliary/Pilot Contacts Recept # -262 With 2 Auxiliary/Pilot Contacts Inlet # -262With 3 Auxiliary/Pilot Contacts Recept # -263 With 3 Auxiliary/Pilot Contacts Inlet # -263With 4 Auxiliary/Pilot Contacts Recept # -264 With 4 Auxiliary/Pilot Contacts Inlet # -264With 5 Auxiliary/Pilot Contacts Recept # -975 With 5 Auxiliary/Pilot Contacts Inlet # -975With 6 Auxiliary/Pilot Contacts Recept # -976 With 6 Auxiliary/Pilot Contacts Inlet # -976Straight Insertion Recept # -352 Self-Ejecting Plug Release** Inlet # -338Self-Ejecting Connector Release** Recept # -354 With No Lockout Hole Inlet # -A155Mushroom Pawl Recept # -375 For Auxiliary Switch Inlet # -NNF*Padlock Pawl Recept # -843 Notes: + Not UL/CSA listed.
* Order inlet with P+N+G configuration and receptacle with P+G configuration. ** For self-ejecting connectors and plugs, a -443 suffix must be added to the handle part number. See pages 243-244 for more information.
Padlockable Mushroom Pawl Recept # -375-843Screw-Type Locking Pawl Recept # -845Metal Pawl (on Poly Receptacle) Recept # -824Closed Lid Configuration Recept # -NCWith Auxiliary Switch Recept # -270
• Horsepower Ratings 3Ø 40 hp 3Ø 40 hp 3Ø 100 hp 3Ø 100 hp
• Short Circuit Rating 65kA Close & Withstand Testing was performed with RK5
time delay fuses sized at 100% of the devices rated ampacity. 10kA Close & Withstand Testing was performed with RK1 current limiting fuses sized at 400% of the highest full load motor ampacity.
• Environmental Ratings Type 3R (Standard) Type 4X (Optional) • Temperature Range Min -40°F/Max 140°F See pg 258 for temps below -15°F.
• Wiring Capacity Min 4 AWG Max 4/0 AWG Aux Contacts - Max 14 AWG Based on THHN wire sizes
• Certifications UL 2682, UL 1682, CSA 182.1
Order Example: 480V DS200 + 2 auxiliary contacts DS200 Metal inlet 3P+G = 37-28043-972
5/16” hole
Receptacle(female)
Inlet(male)
North American UL/CSA Configurations
Easy Closing Mechanism
Tabs for latching to closing mechanism
! See pages 235-244 for detailed information on these options
! Don’t forget to add installation accessories to your order
Mushroom Pawl Recept # -375 For Auxiliary Switch Inlet # -NNF**
Padlock Pawl Recept # -843 With No Lockout Hole Inlet # -A155
Padlockable Mushroom Pawl Recept # -375-843 Notes: * Customers needing to maintain compatiblity with old style -172 auxiliary contacts should use a -172 suffix.
** Order inlet with P+N+G configuration and receptacle with P+G configuration.
+ This option not available with N contact.++ Not UL/CSA listed.
** For self-ejecting connectors and plugs, a -443 suffix must be added to the handle part number. See pages 243-244 for more information.
Screw-Type Locking Pawl Recept # -845
180° Opening Lid Recept # -180+++
Closed Lid Configuration Recept # -NC
With Auxiliary Switch Recept # -270++
Notes: * Customers needing to maintain compatiblity with old style -172 auxiliary contacts should use a -172 suffix.
+ This option not available with N contact.++ Not UL/CSA listed.
+++ Required when mating to rigid mounted male inlet.