0 Dressmaking 8 Republic of the Philippines Department of Education PUB LIC TECHNICAL - VOCATIONAL HIGH SCHOOLS
0
Dressmaking 8
Republic of the Philippines Department of Education
PUB LIC TECHNICAL -
VOCATIONAL
HIGH SCHOOLS
1
SPTVE
Dressmaking 8 Quarter 1– Module 5
Week 8
Maintaining Records of Sewing
Machine in Good Condition
2
WHAT DO YOU ALREADY KNOW?
Pre-test
Let us determine how much you already know about conducting sample
run of sewing machines. Complete the following sentences below. Write the
letter of your answer on your quiz notebook.
1. ______ is the length of each individual stitch. a. stitch guide b. stitch length
c. stitch regulator d. tension
2. ______ something is wrong with machine, system design etc, which prevents it from working properly.
a. effect b. fault c. trend d. wrinkle
3. ______ is a form to be completed after setting the machine. a. Fault Analysis Card b. Project Plan
c. Record Matrix Form d. Schedule Matrix Form
4. A general tendency in the way a situation is changing or developing is _________. a. fault b. tension
c. trend c. vital
5. It is a description of all faults in a project/activity, which you are expected to
recognize and take action upon whether to report, correct or return is __________. a. Fault Analysis Card b. Project Plan
c. Record Matrix Form d. Schedule Matrix Form
6. ______ is clear description or an example attached. a. appearance b. cause
c. effect c. fault
7. _______ is any action which can or should be taken to avoid a recurrence of the
fault and it should be recorded. a. action b. effect
c. fault d. prevention
8. ______ is extremely important and necessary for something to succeed or exist. a. fault b. tension
c. trend d. vital
9. ______ is those resulting from machine or operative defect.
a. General Fault b. Job Fault c. Major Fault d. Minor Fault
10. Faults occur specifically in the operation being studied is _______.
a. General Fault b. Job Fault
c. Major Fault d. Minor Fault
3
LESSON 4: MAINTAINING RECORDS OF SEWING MACHINE IN GOOD
CONDITION
WHAT IS THIS LESSON ABOUT?
The lesson deals with the importance of recording, record and report on the
set up sewing machines.
WHAT WILL YOU LEARN?
At the end of the lesson, you should be able to:
1. discuss the importance of recording ; and
2. prepare records and reports on the set sewing machine.
Quality is of prime importance in any aspect of business. Customers
demand and expect value for money. As producers of apparel there must be
a constant endeavour to produce work of good quality. This quality is
usually checked by the systems of recording whether in machines, material
and operators. As a future producer of clothes you should know the
importance of recording.
Fault – something is wrong with the machine,
system, design etc, which prevents it from
working properly.
Stitch length – the length of each individual
stitch.
Tension – the force that is applied by machine on
your thread.
Trend – a general tendency in the way a situation
is changing or developing.
Vital – extremely important and necessary for
something to succeed or exist.
4
The following are importance of recording:
1. It provides solutions to a problem.
2. It gives information for tracing the trend to the source.
3. It gives information on consistently unsatisfactory machines.
4. It provides vital information for without it, it’s impossible to know the
situation at any given time and so make sound decisions.
Record Matrix Form
A record matrix form is a form to be completed after setting the
machine. It may involve adjustments on the stitch length, tension and
attachments included in the accomplishment of the project/activity to be
done.
Contents of the Record Matrix
1. Date – the day when the sewing machine is set.
2. Project Title – correct name / agreed name of the project.
3. Machine Number – the assigned number of the sewing machine.
4. Adjustments and Attachments – includes the tension, stitch length,
thread use and number of the needle.
5. Remarks – the conditions of the sewing machine after setting.
6. Student – name of student who used and set the sewing machine.
Example of Record Matrix
Record Matrix for Set up Machines
Machine No. 1
Date Project
Title
ADJUSTMENTS AND ATTACHMENTS
Remarks Students Upper
Tension
Stitch
Setting
Thread
Use
No. of
Needle
July
14,
2008
Straight
Stitching 5 10-8
Polyeste
r Thread 14 Good
Joanne
Zartiga
Problems / faults encountered during machine operation are recorded on a
separate form called Fault Analysis Card. Let us discuss what Fault Analysis
Card is.
5
Fault Analysis Card
It is a description of all faults in a project / activity, which you are
expected to recognize and take action upon whether to report, correct or
return.
Two Categories of Fault
1. General Fault – those resulting from machine or operative defects,
such as:
a. Incorrect threading
b. Slipped stitches
c. Bad tension
d. Seam breaking away
2. Job Fault – those which occur specifically in the operation being
studied, for example: a. step joins
b. pleats
c. wrong measurements
d. wrong patterns
Fault Analysis Card should have the following:
1. Fault – correct name/agreed name.
2. Appearance – clear description or an example attached.
3. Cause – the entire main cause. For example: incorrect machine
setting.
4. Effect – result of the fault.
5. Action – the action to be carried out on the discovery of the fault.
For example: replace. Re-sew, reject, ripped and report to teacher.
6. Prevention – any action which can or should be taken to avoid a
recurrence of the fault and it should be recorded. For example:
check tensions and stitches on every operation.
An example is presented below.
FAULT ANALYSIS CARD
Name: Mina de Leon Date: July14, 2008
Machine No.: 1
6
Fault Appearance Cause Effect Action Prevention
Uneven
Stitches Size of the
needle did
not match
the
thickness
of a fabric.
Weak part
in stitches
that would
break way
under
pressure
Use the
needle
having the
size that
matches
the fabric.
Check the
size of the
needle and
the
thickness
of the
fabric.
LET US REMEMBER
HOW MUCH HAVE YOU LEARNED?
Direction: Complete the following sentences below. Write the letter of your
answer on your quiz notebook.
A. 1._______ is any action which can or should be taken to avoid a recurrence of
the fault and it should be recorded. a. action b. effect
c. fault d. prevention
2.______ is a form to be completed after setting the machine.
a. Fault Analysis Card b. Project Plan c. Record Matrix Form d. Schedule Matrix Form
3.______ is those resulting from machine or operative defect.
a. General Fault b. Job Fault
c. Major Fault d. Minor Fault
4.______ is clear description or an example attached. a. appearance b. cause
c. effect c. fault
5.______ is the length of each individual stitch. a. stitch guide b. stitch length
c. stitch regulator d. tension
6.______ is extremely important and necessary for something to succeed or exist.
a. fault b. tension c. trend d. vital
An effective record and report must be concise and well
laid out.
7
7. It is a description of all faults in a project/activity, which you are expected
to recognize and take action upon whether to report, correct or return is __________.
a. Fault Analysis Card b. Project Plan c. Record Matrix Form d. Schedule Matrix Form
8. A general tendency in the way a situation is changing or developing is
_________. a. fault b. tension
c. trend c. vital
9. ______ something is wrong with machine, system design etc, which
prevents it from working properly. a. effect b. fault
c. trend d. wrinkle
10. Faults occur specifically in the operation being studied is _______.
a. General Fault b. Job Fault c. Major Fault d. Minor Fault
B.
I. Answer the following questions briefly.
1. Why is recording important?
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
3. What are the contents of a record matrix form for a set up machine?
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
4. What is Fault Analysis Card?
_____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________
____________________________________________________
5. What are the contents of a fault analysis card?
_____________________________________________________________________
_____________________________________________________________________
8
_____________________________________________________________________
_____________________________________________________
6. How does record matrix and fault analysis help in the operation of
sewing machine?
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
LET US APPLY WHAT YOU HAVE LEARNED
Tasks
Individual
1. Interview a sewer. Ask her the importance of recording and reporting
of her work. Discuss the result in the class.
2. Set the upper tension dial to number 8 and make two rows of straight
stitches on a scrap of silk fabric. Prepare a record matrix for set up
machine and fault analysis card using the result of the fabric.
a. Record Matrix for Set up Machines
Machine No. ____
Date Project
Title
ADJUSTMENTS AND
ATTACHMENTS Remarks Students
Upper
Tension
Stitch
Setting
Thread
Use
No. of
Needle
b. Fault Analysis Card
9
Name: Date:
Machine No.:
Fault Appearance Cause Effect Action Prevention
RESOURCES:
Equipment
Sewing machine
Tools
Scissors/shears
Supplies
Needle
Threads
Swatches of fabric
Learning Materials
Writing Materials
Textbook & Manual
Learning Module
Record Matrix (Sample Form)
Fault Analysis Card (Sample Form)
REFERENCES:
http://www.piercetransit.org/purchasing.htm
http://[email protected]
10
DISCLAIMER
Most of the content of this module is lifted from CBLM in Technical Drawing
7, copyright, Department of Education 2008. Graphics were added to enhance
students’ understanding of concepts. Likewise relevant activities were added to
make the module appropriate for distance modular learning. The activities were
prepared by Hermie Gragorio. Barrowed photos included in this module are owned
by their respective copyright owners. The publisher does not claim ownership over
them.
1