V1.0 Precast Concrete Solutions v.2.0 drainage & water management headwalls brochure
fpmccann.co.uk
FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our comprehensive precast concrete business extends to include:
Drainage and Water Management Solutions Tunnel and Shaft Solutions Rail SolutionsPower and Infrastructure SolutionsWalling Solutions Fencing SolutionsRooms and Building Solutions Agricultural Solutions Flooring Solutions Specialist Precast Solutions
Modern manufacturing plants at Alnwick (Northumberland), Cadeby (Warwickshire), Ellistown (Leicestershire), Grantham (Lincolnshire), Magherafelt (Northern Ireland), Littleport (Cambridgeshire), Lydney (Gloucestershire), Telford (Shropshire) and Weston Underwood (Derbyshire) incorporate the latest computerised batching, distribution, casting, curing and handling systems and are operated by skilled and experienced workforces to ensure consistency of quality. Their geographical spread gives us an unrivalled ability to serve the construction industry throughout the UK and Ireland.
03
Introduction
Precast concrete headwalls from FP McCann provide an ideal end connection point to outfall pipes into open watercourses such as rivers, balancing ponds and culverts and collection. They are a very efficient alternative to intrusive shuttering of soil embankments and costly on-site formwork with ready mixed concrete making them particularly suitable for use in hard to reach locations and in environmentally sensitive areas.
Where time constraints exist such as in tidal flow situations, concrete headwalls can be quickly positioned, secured and backfilled, providing immediate stability around the point of water discharge. Standard FP McCann headwalls can accommodate pipe sizes from DN150 to DN900 and with the recent addition of the extra large two-piece unit, pipe sizes up to DN1500 can be connected. Additionally, accessories such as flap valves, penstocks, silt traps, handrails and safety grating, can be built in as part of the specification.
A front weir wall can be fabricated onto any of the standard headwall range on request.
Technical helpline01530 240000fpmccann.co.uk/headwalls
Please check our website for most up-to-date information
head-walls
Benefits• Prefabricated off-site• Speedy and efficient to install• Durable, long lasting and low maintenance• No on-site shuttering or formwork required• Provides immediate stability and prevents soil erosion• Valve and safety accessories available• Cost effective solution• Significantly reduces the potential for floating debris to block the watercourse• Complete with 2 or 3 lifting hooks• Flap values and grids available
Key Site Safety BenefitsIn often unstable watercourse embankments, precast concrete headwalls eliminate the need for shuttered formwork together with the use of ready mixed concrete.
04
Small headwall
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 410
3 NO. M20 LIFTING POINTS
PLAN VIEW
FRONT ELEVATION SECTION A-A
840 (735)525 (back wall)
40013
60 (1
310)
1210
320
720
1620 (1515)1305
525
13051620 (1515)
810
660
530
Max Ø410 OD
150 (100)
LIFTING DIAGRAM
1360 (1310)
150
108°
A
A
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-S 0
Small Headwall150mm Wall Thickness
(100mm Dimensions shown in brackets)
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.415 1.079 1.133
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M20 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
4. Reinforcement
a) Reinforcement to BS4449b) Scheduling, dimensioning, bending and cutting to BS8666.c) Cage to be tied with stainless steel tying wire.
5. Manufacturea) Manufactured to BS8110b) Tolerances to BS8110-Pt.1 clause 6.2.8.3c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit reference
Class F4
cast datecontract number or name
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 6m ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Design
a) Concrete design to EC2.b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
unit weight
7. Additional Information
a) Max permissible pipe OD is 410mmb) Suits pipes up to DN300c) For grating & handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50
c) Min cement: 440kgd) Max W/C: 0.4
b) Cement type: C11B-V+SR
0.535 1.390 1.460HW 150
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 410
3 NO. M20 LIFTING POINTS
PLAN VIEW
FRONT ELEVATION SECTION A-A
840 (735)525 (back wall)
400
1360
(131
0)
1210
320
720
1620 (1515)1305
525
13051620 (1515)
810
660
530
Max Ø410 OD
150 (100)
LIFTING DIAGRAM
1360 (1310)
150
108°
A
A
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-S 0
Small Headwall150mm Wall Thickness
(100mm Dimensions shown in brackets)
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.415 1.079 1.133
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M20 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
4. Reinforcement
a) Reinforcement to BS4449b) Scheduling, dimensioning, bending and cutting to BS8666.c) Cage to be tied with stainless steel tying wire.
5. Manufacturea) Manufactured to BS8110b) Tolerances to BS8110-Pt.1 clause 6.2.8.3c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit reference
Class F4
cast datecontract number or name
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 6m ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Design
a) Concrete design to EC2.b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
unit weight
7. Additional Information
a) Max permissible pipe OD is 410mmb) Suits pipes up to DN300c) For grating & handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50
c) Min cement: 440kgd) Max W/C: 0.4
b) Cement type: C11B-V+SR
0.535 1.390 1.460HW 150
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 410
3 NO. M20 LIFTING POINTS
PLAN VIEW
FRONT ELEVATION SECTION A-A
840 (735)525 (back wall)
400
1360
(131
0)
1210
320
720
1620 (1515)1305
525
13051620 (1515)
810
660
530
Max Ø410 OD
150 (100)
LIFTING DIAGRAM
1360 (1310)
150
108°
A
A
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-S 0
Small Headwall150mm Wall Thickness
(100mm Dimensions shown in brackets)
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.415 1.079 1.133
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M20 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
4. Reinforcement
a) Reinforcement to BS4449b) Scheduling, dimensioning, bending and cutting to BS8666.c) Cage to be tied with stainless steel tying wire.
5. Manufacturea) Manufactured to BS8110b) Tolerances to BS8110-Pt.1 clause 6.2.8.3c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit reference
Class F4
cast datecontract number or name
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 6m ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Design
a) Concrete design to EC2.b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
unit weight
7. Additional Information
a) Max permissible pipe OD is 410mmb) Suits pipes up to DN300c) For grating & handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50
c) Min cement: 440kgd) Max W/C: 0.4
b) Cement type: C11B-V+SR
0.535 1.390 1.460HW 150
PLAN VIEW
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 410
3 NO. M20 LIFTING POINTS
PLAN VIEW
FRONT ELEVATION SECTION A-A
840 (735)525 (back wall)
400
1360
(131
0)
1210
320
720
1620 (1515)1305
525
13051620 (1515)
810
660
530
Max Ø410 OD
150 (100)
LIFTING DIAGRAM
1360 (1310)
150
108°
A
A
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-S 0
Small Headwall150mm Wall Thickness
(100mm Dimensions shown in brackets)
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.415 1.079 1.133
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M20 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
4. Reinforcement
a) Reinforcement to BS4449b) Scheduling, dimensioning, bending and cutting to BS8666.c) Cage to be tied with stainless steel tying wire.
5. Manufacturea) Manufactured to BS8110b) Tolerances to BS8110-Pt.1 clause 6.2.8.3c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit reference
Class F4
cast datecontract number or name
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 6m ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Design
a) Concrete design to EC2.b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
unit weight
7. Additional Information
a) Max permissible pipe OD is 410mmb) Suits pipes up to DN300c) For grating & handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50
c) Min cement: 440kgd) Max W/C: 0.4
b) Cement type: C11B-V+SR
0.535 1.390 1.460HW 150
LIFTING DIAGRAM
SECTION A-AFRONT ELEVATION
Note:All standard headwalls are supplied complete with toe and either 2 or 3 cast in screw thread sockets and lifting loops.
The XL and XXL headwall is manufactured and delivered in 2 sections. Dimensions represent a complete unit.
Weir walls and other special finishes can be added to any of the headwalls as part of a bespoke design package.
Installation guides for standard Headwalls and XL / XXL Headwalls are available on our website: www.fpmccann.co.uk
Pipe size: up to 300mm Weight: 1090-1213Kg
Headwall Range
Up to and includingPipe Sizes
Max PipeO.D. mm
Back Wall Height
(external) mm
Front Wall Height
(external) mm
Width at back wall (internal)
mm
Width at front wall (internal)
mm
Headwall length
mm
Standard invert level
variable
Wall Thickness
(mm)
Floor Thickness
(mm)Approx.
weight kg
HW Small 150 300 430 810 300 520 1300 1370 100 150 162 1213
HW Small 100 300 430 810 300 520 1300 1320 100 100 162 1090
HOLE IS SIZED TO SUIT CUSTOMER REQUIREMENTS, MAX OD 410
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 410
3 NO. M20 LIFTING POINTS
PLAN VIEW
FRONT ELEVATION SECTION A-A
840 (735)525 (back wall)
400
1360
(131
0)
1210
320
720
1620 (1515)1305
525
13051620 (1515)
810
660
530
Max Ø410 OD
150 (100)
LIFTING DIAGRAM
1360 (1310)
150
108°
A
A
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-S 0
Small Headwall150mm Wall Thickness
(100mm Dimensions shown in brackets)
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.415 1.079 1.133
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M20 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
4. Reinforcement
a) Reinforcement to BS4449b) Scheduling, dimensioning, bending and cutting to BS8666.c) Cage to be tied with stainless steel tying wire.
5. Manufacturea) Manufactured to BS8110b) Tolerances to BS8110-Pt.1 clause 6.2.8.3c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit reference
Class F4
cast datecontract number or name
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 6m ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Design
a) Concrete design to EC2.b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
unit weight
7. Additional Information
a) Max permissible pipe OD is 410mmb) Suits pipes up to DN300c) For grating & handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50
c) Min cement: 440kgd) Max W/C: 0.4
b) Cement type: C11B-V+SR
0.535 1.390 1.460HW 150
05
Medium headwall
A
A
670
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 590
3 NO. M20 LIFTING POINTS
PLAN VIEW
FRONT ELEVATION SECTION A-A
1020 (891)702 (Back Wall)
500
1380
(133
0)12
30
350
700
1880 (1774)1562
1020 (891)
15621880 (1774)
MAX Ø590 OD
1150
1000
150 (100)
LIFTING DIAGRAM
1382
150
300
117°
63°
109°
1380 (1330)
370
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-M 0
Medium Headwall150mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:10
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.578 1.503 1.578
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M20 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
4. Reinforcement
a) Reinforcement to BS4449b) Scheduling, dimensioning, bending and cutting to BS8666.c) Cage to be tied with stainless steel tying wire
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or name
6. Designa) Concrete design to EC2.b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
unit weight
7. Additional Information
a) Max permissible pipe OD is 590mmb) Suits pipes up to DN450c) For grating & handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
5. Manufacture
c) Finishing:
Class F4
3. Concrete Mix Design
a) Mix Description: C40/50
c) Min Cement: 440kgd) Max W/C: 0.4
b) Cement Type: C11B-V+SR
a) Manufactured to BS8110b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
0.754 1.960 2.060HW 150
PLAN VIEW
SECTION A-AFRONT ELEVATION
A
A67
0
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 590
3 NO. M20 LIFTING POINTS
PLAN VIEW
FRONT ELEVATION SECTION A-A
1020 (891)702 (Back Wall)
500
1380
(133
0)12
30
350
700
1880 (1774)1562
1020 (891)
15621880 (1774)
MAX Ø590 OD
1150
1000
150 (100)
LIFTING DIAGRAM
138215
0
300
117°
63°
109°
1380 (1330)
370
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-M 0
Medium Headwall150mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:10
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.578 1.503 1.578
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M20 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
4. Reinforcement
a) Reinforcement to BS4449b) Scheduling, dimensioning, bending and cutting to BS8666.c) Cage to be tied with stainless steel tying wire
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or name
6. Designa) Concrete design to EC2.b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
unit weight
7. Additional Information
a) Max permissible pipe OD is 590mmb) Suits pipes up to DN450c) For grating & handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
5. Manufacture
c) Finishing:
Class F4
3. Concrete Mix Design
a) Mix Description: C40/50
c) Min Cement: 440kgd) Max W/C: 0.4
b) Cement Type: C11B-V+SR
a) Manufactured to BS8110b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
0.754 1.960 2.060HW 150
A
A
670
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 590
3 NO. M20 LIFTING POINTS
PLAN VIEW
FRONT ELEVATION SECTION A-A
1020 (891)702 (Back Wall)
500
1380
(133
0)12
30
350
700
1880 (1774)1562
1020 (891)
15621880 (1774)
MAX Ø590 OD
1150
1000
150 (100)
LIFTING DIAGRAM
1382
150
300
117°
63°
109°
1380 (1330)
370
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-M 0
Medium Headwall150mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:10
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.578 1.503 1.578
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M20 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
4. Reinforcement
a) Reinforcement to BS4449b) Scheduling, dimensioning, bending and cutting to BS8666.c) Cage to be tied with stainless steel tying wire
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or name
6. Designa) Concrete design to EC2.b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
unit weight
7. Additional Information
a) Max permissible pipe OD is 590mmb) Suits pipes up to DN450c) For grating & handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
5. Manufacture
c) Finishing:
Class F4
3. Concrete Mix Design
a) Mix Description: C40/50
c) Min Cement: 440kgd) Max W/C: 0.4
b) Cement Type: C11B-V+SR
a) Manufactured to BS8110b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
0.754 1.960 2.060HW 150
Pipe size: up to 450mm Weight: 1235-1640Kg
Headwall Range
Up to and includingPipe Sizes
Max PipeO.D. mm
Back Wall Height
(external) mm
Front Wall Height
(external) mm
Width at back wall (internal)
mm
Width at front wall (internal)
mm
Headwall length
mm
Standard invert level
variable
Wall Thickness
(mm)
Floor Thickness
(mm)Approx.
weight kg
HW Medium 150 450 590 1150 500 700 1550 1370 100 100 162 1640
HW Medium 100 450 590 1150 500 700 1550 1320 100 100 162 1235
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 410
3 NO. M20 LIFTING POINTS
PLAN VIEW
FRONT ELEVATION SECTION A-A
840 (735)525 (back wall)
400
1360
(131
0)
1210
320
720
1620 (1515)1305
525
13051620 (1515)
810
660
530
Max Ø410 OD
150 (100)
LIFTING DIAGRAM
1360 (1310)
150
108°
A
A
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-S 0
Small Headwall150mm Wall Thickness
(100mm Dimensions shown in brackets)
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.415 1.079 1.133
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M20 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
4. Reinforcement
a) Reinforcement to BS4449b) Scheduling, dimensioning, bending and cutting to BS8666.c) Cage to be tied with stainless steel tying wire.
5. Manufacturea) Manufactured to BS8110b) Tolerances to BS8110-Pt.1 clause 6.2.8.3c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit reference
Class F4
cast datecontract number or name
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 6m ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Design
a) Concrete design to EC2.b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
unit weight
7. Additional Information
a) Max permissible pipe OD is 410mmb) Suits pipes up to DN300c) For grating & handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50
c) Min cement: 440kgd) Max W/C: 0.4
b) Cement type: C11B-V+SR
0.535 1.390 1.460HW 150
LIFTING DIAGRAM
A
A67
0
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 590
3 NO. M20 LIFTING POINTS
PLAN VIEW
FRONT ELEVATION SECTION A-A
1020 (891)702 (Back Wall)
500
1380
(133
0)12
30
350
700
1880 (1774)1562
1020 (891)
15621880 (1774)
MAX Ø590 OD
1150
1000
150 (100)
LIFTING DIAGRAM
1382
150
300
117°
63°
109°
1380 (1330)
370
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-M 0
Medium Headwall150mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:10
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.578 1.503 1.578
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M20 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
4. Reinforcement
a) Reinforcement to BS4449b) Scheduling, dimensioning, bending and cutting to BS8666.c) Cage to be tied with stainless steel tying wire
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or name
6. Designa) Concrete design to EC2.b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
unit weight
7. Additional Information
a) Max permissible pipe OD is 590mmb) Suits pipes up to DN450c) For grating & handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
5. Manufacture
c) Finishing:
Class F4
3. Concrete Mix Design
a) Mix Description: C40/50
c) Min Cement: 440kgd) Max W/C: 0.4
b) Cement Type: C11B-V+SR
a) Manufactured to BS8110b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
0.754 1.960 2.060HW 150
HOLE IS SIZED TO SUIT CUSTOMER REQUIREMENTS, MAX OD 590
06
Large type 1 headwall
FRONT ELEVATION SECTION A-A
PLAN VIEW
1550 (1384)1220 (Back Wall)
940
1825
2025
(192
5)
19482360 (2154)
1323
320
1420
2025 (1925)
650
400 200 (100)
1696
350
300
LIFTING DIAGRAM
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
4 NO. M12 THREADED INSERTS
3 NO. M24 LIFTING POINTS
101°
147°
123°
A
A
1270
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T1 0
Large T1 Headwall200mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:10
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.086 2.824 2.965
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For grating & handrail detail please contact FP McCann
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
1.700 4.420 4.640HW 200
PLAN VIEW
SECTION A-AFRONT ELEVATION
FRONT ELEVATION SECTION A-A
PLAN VIEW
1550 (1384)1220 (Back Wall)
940
1825
2025
(192
5)
19482360 (2154)
1323
320
1420
2025 (1925)
650
400 200 (100)
1696
350
300
LIFTING DIAGRAM
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
4 NO. M12 THREADED INSERTS
3 NO. M24 LIFTING POINTS
101°
147°
123°
A
A12
70
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T1 0
Large T1 Headwall200mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:10
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.086 2.824 2.965
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For grating & handrail detail please contact FP McCann
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
1.700 4.420 4.640HW 200
FRONT ELEVATION SECTION A-A
PLAN VIEW
1550 (1384)1220 (Back Wall)
940
1825
2025
(192
5)
19482360 (2154)
1323
320
1420
2025 (1925)
650
400 200 (100)
1696
350
300
LIFTING DIAGRAM
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
4 NO. M12 THREADED INSERTS
3 NO. M24 LIFTING POINTS
101°
147°
123°
A
A
1270
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T1 0
Large T1 Headwall200mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:10
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.086 2.824 2.965
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For grating & handrail detail please contact FP McCann
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
1.700 4.420 4.640HW 200
LIFTING DIAGRAM
FRONT ELEVATION SECTION A-A
PLAN VIEW
1550 (1384)1220 (Back Wall)
940
1825
2025
(192
5)
19482360 (2154)
1323
320
1420
2025 (1925)
650
400 200 (100)
1696
350
300
LIFTING DIAGRAM
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
4 NO. M12 THREADED INSERTS
3 NO. M24 LIFTING POINTS
101°
147°
123°
A
A12
70
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T1 0
Large T1 Headwall200mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:10
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.086 2.824 2.965
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For grating & handrail detail please contact FP McCann
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
1.700 4.420 4.640HW 200
Pipe size: up to 900mm Weight: 2766-4105Kg
Headwall Range
Up to and includingPipe Sizes
Max PipeO.D. mm
Back Wall Height
(external) mm
Front Wall Height
(external) mm
Width at back wall (internal)
mm
Width at front wall (internal)
mm
Headwall length
mm
Standard invert level
variable
Wall Thickness
(mm)
Floor Thickness
(mm)Approx.
weight kg
HW Large 100 900 1080 1420 500 1220 1950 2050 100 100 162 2766
FRONT ELEVATION SECTION A-A
PLAN VIEW
1550 (1384)1220 (Back Wall)
940
1825
2025
(192
5)
19482360 (2154)
1323
320
1420
2025 (1925)
650
400 200 (100)
1696
350
300
LIFTING DIAGRAM
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
4 NO. M12 THREADED INSERTS
3 NO. M24 LIFTING POINTS
101°
147°
123°
A
A
1270
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T1 0
Large T1 Headwall200mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:10
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.086 2.824 2.965
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For grating & handrail detail please contact FP McCann
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
1.700 4.420 4.640HW 200
FRONT ELEVATION SECTION A-A
PLAN VIEW
1550 (1384)1220 (Back Wall)
940
1825
2025
(192
5)
19482360 (2154)
1323
320
1420
2025 (1925)
650
400 200 (100)
1696
350
300
LIFTING DIAGRAM
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
4 NO. M12 THREADED INSERTS
3 NO. M24 LIFTING POINTS
101°
147°
123°
A
A
1270
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T1 0
Large T1 Headwall200mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:10
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.086 2.824 2.965
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For grating & handrail detail please contact FP McCann
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
1.700 4.420 4.640HW 200
HOLE IS SIZED TO SUIT CUSTOMER REQUIREMENTS, MAX OD 1080
PLAN VIEW
FRONT VIEW SECTION A-A
1945
660
2152 (2052)
1420
150
2339 (2142)
1585 (1418)
1250 (Back Wall)
1952
1572
855
230
3 NO. M24 LIFTING POINTS
2152
(205
2)
1570
200 (100)
360
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
LIFTING DIAGRAM
2339 (2142)
2154
100°
115°
65°
A
A
1270
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T2 0
Large T2 Headwall200mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.093 2.842 2.984
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) 3no. M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
8. Additional Information
a) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
7. Grates
a) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanized after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Design
a) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
1.700 4.420 4.640HW 200
09
Large type 2 headwall
PLAN VIEW
FRONT VIEW SECTION A-A
1945
660
2152 (2052)
1420
150
2339 (2142)
1585 (1418)
1250 (Back Wall)
1952
1572
855
230
3 NO. M24 LIFTING POINTS
2152
(205
2)
1570
200 (100)
360
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
LIFTING DIAGRAM
2339 (2142)
2154
100°
115°
65°
A
A
1270
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T2 0
Large T2 Headwall200mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.093 2.842 2.984
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) 3no. M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
8. Additional Information
a) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
7. Grates
a) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanized after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Design
a) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
1.700 4.420 4.640HW 200
PLAN VIEW
SECTION A-AFRONT ELEVATION
PLAN VIEW
FRONT VIEW SECTION A-A
1945
660
2152 (2052)
1420
150
2339 (2142)
1585 (1418)
1250 (Back Wall)
1952
1572
855
230
3 NO. M24 LIFTING POINTS
2152
(205
2)
1570
200 (100)
360
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
LIFTING DIAGRAM
2339 (2142)
2154
100°
115°
65°
A
A
1270
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T2 0
Large T2 Headwall200mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.093 2.842 2.984
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) 3no. M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
8. Additional Information
a) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
7. Grates
a) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanized after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Design
a) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
1.700 4.420 4.640HW 200
Pipe size: up to 900mm Weight: 2766-4105Kg
HeadwallUp to and includingPipe Sizes
Max PipeO.D. mm
Back Wall Height
(external) mm
Front Wall Height
(external) mm
Width at back wall (internal)
mm
Width at front wall (internal)
mm
Headwall length
mm
Standard invert level
variable
Wall Thickness
(mm)
Floor Thickness
(mm)Approx.
weight kg
HW Large 200 900 1080 1420 500 1220 1950 2150 100 200 162 4105
PLAN VIEW
FRONT VIEW SECTION A-A
1945
660
2152 (2052)
1420
150
2339 (2142)
1585 (1418)
1250 (Back Wall)
1952
1572
855
230
3 NO. M24 LIFTING POINTS
2152
(205
2)
1570
200 (100)
360
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
LIFTING DIAGRAM
2339 (2142)
2154
100°
115°
65°
A
A
1270
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T2 0
Large T2 Headwall200mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.093 2.842 2.984
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) 3no. M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
8. Additional Information
a) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For handrail detail please contact FP McCann
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
7. Grates
a) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanized after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Design
a) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
1.700 4.420 4.640HW 200
LIFTING DIAGRAM
FRONT ELEVATION SECTION A-A
PLAN VIEW
1550 (1384)1220 (Back Wall)
940
1825
2025
(192
5)
19482360 (2154)
1323
320
1420
2025 (1925)
650
400 200 (100)
1696
350
300
LIFTING DIAGRAM
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
4 NO. M12 THREADED INSERTS
3 NO. M24 LIFTING POINTS
101°
147°
123°
A
A12
70
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T1 0
Large T1 Headwall200mm Wall Thickness
(100mm wall thickness shown in brackets)
FP McCann Standard Headwall
1:10
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.086 2.824 2.965
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW 100
Threaded Sockets and Loops 3
c) M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For grating & handrail detail please contact FP McCann
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
1.700 4.420 4.640HW 200
08
XL type 1 headwall
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°
134°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
PLAN VIEW
SECTION A-AFRONT ELEVATION
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°
134°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
LIFTING DIAGRAM
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°13
4°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°
134°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°
134°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
DETAIL 1 AT FIXING POSITION
Pipe size: up to 1500mm Weight: 4750Kg per half
Headwall Range
Up to and includingPipe Sizes
Max PipeO.D. mm
Back Wall Height
(external) mm
Front Wall Height
(external) mm
Width at back wall (internal)
mm
Width at front wall (internal)
mm
Headwall length
mm
Standard invert level
variable
Wall Thickness
(mm)
Floor Thickness
(mm)Approx.
weight kg
HW XL 1500 1830 2410 650 2020 2850 2060 100 250 250 Part A 4750Part B 4750
09
XL type 2 headwall
2060
1200
500
250
1850
Fixing JointDetail - 1
10x10chamferon top faces
400
250
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
LIFTING DIAGRAM
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at FixingPosition on Headwall
A
A
2060
136°
134°
103°
579 250
500
400
1719
250
Ø1350
1600
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T2 0
XL T2 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.474 3.900 4.095
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.474 3.900 4.095Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
7. Additional Information
a) Max permissible pipe OD is 1350mmb) Suits Pipe up to DN1050c) For grate & handrail detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, baffle blocks etc will arrive as separate components which must be fixed to headwall on site by contractor
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
PLAN VIEW
SECTION A-AFRONT ELEVATION
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°
134°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
DETAIL 1 AT FIXING POSITION
2060
1200
500
250
1850
Fixing JointDetail - 1
10x10chamferon top faces
400
250
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
LIFTING DIAGRAM
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at FixingPosition on Headwall
A
A
2060
136°
134°
103°
579 250
500
400
1719
250
Ø1350
1600
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T2 0
XL T2 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.474 3.900 4.095
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.474 3.900 4.095Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
7. Additional Information
a) Max permissible pipe OD is 1350mmb) Suits Pipe up to DN1050c) For grate & handrail detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, baffle blocks etc will arrive as separate components which must be fixed to headwall on site by contractor
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
2060
1200
500
250
1850
Fixing JointDetail - 1
10x10chamferon top faces
400
250
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
LIFTING DIAGRAM
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at FixingPosition on Headwall
A
A
2060
136°
134°
103°
579 250
500
400
1719
250
Ø1350
1600
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T2 0
XL T2 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.474 3.900 4.095
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.474 3.900 4.095Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
7. Additional Information
a) Max permissible pipe OD is 1350mmb) Suits Pipe up to DN1050c) For grate & handrail detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, baffle blocks etc will arrive as separate components which must be fixed to headwall on site by contractor
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Pipe size: up to 1500mm Weight: 4750Kg per half
Headwall Range
Up to and includingPipe Sizes
Max PipeO.D. mm
Back Wall Height
(external) mm
Front Wall Height
(external) mm
Width at back wall (internal)
mm
Width at front wall (internal)
mm
Headwall length
mm
Standard invert level
variable
Wall Thickness
(mm)
Floor Thickness
(mm)Approx.
weight kg
HW XL 1500 1830 2410 650 2020 2850 2060 100 250 250 Part A 4750Part B 4750
LIFTING DIAGRAM
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°13
4°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
XL type 3 headwall
2060
800
500
250
1450
Fixing JointDetail - 1
10x10chamferon top faces
400
250
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
Lifting Diagram
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at Fixing Position on Headwall
Ø950
2060
103°
136°
250
250
990
900
1146
A
A
1200
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T3 0
XL T3 Headwall
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.241 3.300 3.465
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.241 3.300 3.465Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
7. Additional Information
a) Max permissible pipe OD is 950mmb) Suits Pipe up to DN675c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as handrails, grates, baffle block etc will arrive as separate components which must be fixed to headwall on site by contractor
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
PLAN VIEW
SECTION A-AFRONT ELEVATION
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°
134°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
DETAIL 1 AT FIXING POSITION
2060
800
500
250
1450
Fixing JointDetail - 1
10x10chamferon top faces
400
250
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
Lifting Diagram
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at Fixing Position on Headwall
Ø950
2060
103°
136°
250
250
990
900
1146
A
A
1200
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T3 0
XL T3 Headwall
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.241 3.300 3.465
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.241 3.300 3.465Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
7. Additional Information
a) Max permissible pipe OD is 950mmb) Suits Pipe up to DN675c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as handrails, grates, baffle block etc will arrive as separate components which must be fixed to headwall on site by contractor
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
2060
800
500
250
1450
Fixing JointDetail - 1
10x10chamferon top faces
400
250
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
Lifting Diagram
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at Fixing Position on Headwall
Ø950
2060
103°
136°
250
250
990
900
1146
A
A
1200
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T3 0
XL T3 Headwall
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.241 3.300 3.465
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.241 3.300 3.465Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
7. Additional Information
a) Max permissible pipe OD is 950mmb) Suits Pipe up to DN675c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as handrails, grates, baffle block etc will arrive as separate components which must be fixed to headwall on site by contractor
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
10
Headwall Range
Up to and includingPipe Sizes
Max PipeO.D. mm
Back Wall Height
(external) mm
Front Wall Height
(external) mm
Width at back wall (internal)
mm
Width at front wall (internal)
mm
Headwall length
mm
Standard invert level
variable
Wall Thickness
(mm)
Floor Thickness
(mm)Approx.
weight kg
HW XL 1500 1830 2410 650 2020 2850 2060 100 250 250 Part A 4750Part B 4750
Pipe size: up to 1500mm Weight: 4750Kg per halfLIFTING DIAGRAM
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°13
4°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
XL type 4 headwall
2060
400
500
1050
Fixing JointDetail - 1
10x10chamferon top faces
400
250
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
LIFTING DIAGRAM
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half Detail -1 at Fixing
Position on Headwall
2060
250
103°
A
A
136°
2027
250
Ø550
900
1400
573
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T4 0
XL T4 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.968 2.52 2.646
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
0.968 2.52 2.646Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
7. Additional Information
a) Max permissible pipe OD is 550mmb) Suits Pipe up to DN375c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
SECTION A-AFRONT ELEVATION
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°
134°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
DETAIL 1 AT FIXING POSITIONPLAN VIEW
2060
400
500
1050
Fixing JointDetail - 1
10x10chamferon top faces
400
250
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
LIFTING DIAGRAM
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half Detail -1 at Fixing
Position on Headwall
2060
250
103°
A
A
136°
2027
250
Ø550
900
1400
573
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T4 0
XL T4 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.968 2.52 2.646
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
0.968 2.52 2.646Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
7. Additional Information
a) Max permissible pipe OD is 550mmb) Suits Pipe up to DN375c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
2060
400
500
1050
Fixing JointDetail - 1
10x10chamferon top faces
400
250
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
LIFTING DIAGRAM
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half Detail -1 at Fixing
Position on Headwall
2060
250
103°
A
A
136°
2027
250
Ø550
900
1400
573
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T4 0
XL T4 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.968 2.52 2.646
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
0.968 2.52 2.646Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
7. Additional Information
a) Max permissible pipe OD is 550mmb) Suits Pipe up to DN375c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
11
Pipe size: up to 1500mm Weight: 4750Kg per halfLIFTING DIAGRAM
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°13
4°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
Headwall Range
Up to and includingPipe Sizes
Max PipeO.D. mm
Back Wall Height
(external) mm
Front Wall Height
(external) mm
Width at back wall (internal)
mm
Width at front wall (internal)
mm
Headwall length
mm
Standard invert level
variable
Wall Thickness
(mm)
Floor Thickness
(mm)Approx.
weight kg
HW XL 1500 1830 2410 650 2020 2850 2060 100 250 250 Part A 4750Part B 4750
XXL type 1 headwall
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
2560
1790
550
250
3090
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit(3 chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
Ø2450
3010
52°
100°
A
A
550
1050
250
2922
250
2840
2310
3D View(Not to scale - For reference only)
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T1 0
XXL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 2450mm.b) Suits Pipe up to DN2100c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 10.15Max 10.15
3.723.72
9.6729.672
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
PLAN VIEW
SECTION A-AFRONT ELEVATION
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°
134°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
DETAIL 1 AT FIXING POSITION
12
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
2560
1790
550
250
3090
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit(3 chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
Ø2450
3010
52°
100°
A
A
550
1050
250
2922
250
2840
2310
3D View(Not to scale - For reference only)
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T1 0
XXL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 2450mm.b) Suits Pipe up to DN2100c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 10.15Max 10.15
3.723.72
9.6729.672
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
130
12010
14515
0
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
2560
1790
550
250
3090
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit(3 chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
Ø2450
3010
52°
100°
A
A
550
1050
250
2922
250
2840
2310
3D View(Not to scale - For reference only)
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T1 0
XXL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 2450mm.b) Suits Pipe up to DN2100c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 10.15Max 10.15
3.723.72
9.6729.672
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
LIFTING DIAGRAM
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
2560
1790
550
250
3090
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit(3 chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
Ø2450
3010
52°
100°
A
A
550
1050
250
2922
250
2840
2310
3D View(Not to scale - For reference only)
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T1 0
XXL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 2450mm.b) Suits Pipe up to DN2100c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 10.15Max 10.15
3.723.72
9.6729.672
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
Headwall Range
Up to and includingPipe Sizes
Max PipeO.D. mm
Back Wall Height
(external) mm
Front Wall Height
(external) mm
Width at back wall (internal)
mm
Width at front wall (internal)
mm
Headwall length
mm
Standard invert level
variable
Wall Thickness
(mm)
Floor Thickness
(mm)Approx.
weight kg
HW XXL 2100 2475 3090 1050 3075 3995 2560 100 250 250 Part A 8000Part B 8000
Pipe size: up to 2100mm Weight: 8000Kg per half
2560
1050
550
250
2350
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A_A
Part B
LIFTING DIAGRAM
Lifting part unit (3 Chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
142°
128°
955 250
1600
1714
3010
250
2100
2310
Ø1800
A
A
100°
2310
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T2 0
XXL T2 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 9.205Max 9.205
8.7668.766
3.3723.372
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
SECTION A-AFRONT ELEVATION
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°
134°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
DETAIL 1 AT FIXING POSITION
PLAN VIEW
13
2560
1050
550
250
2350
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A_A
Part B
LIFTING DIAGRAM
Lifting part unit (3 Chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
142°
128°
955 250
1600
1714
3010
250
2100
2310
Ø1800
A
A
100°
2310
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T2 0
XXL T2 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 9.205Max 9.205
8.7668.766
3.3723.372
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
2560
1050
550
250
2350
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A_A
Part B
LIFTING DIAGRAM
Lifting part unit (3 Chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
142°
128°
955 250
1600
1714
3010
250
2100
2310
Ø1800
A
A
100°
2310
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T2 0
XXL T2 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 9.205Max 9.205
8.7668.766
3.3723.372
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
XXL type 2 headwall
LIFTING DIAGRAM
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
2560
1790
550
250
3090
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit(3 chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
Ø2450
3010
52°
100°
A
A
550
1050
250
2922
250
2840
2310
3D View(Not to scale - For reference only)
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T1 0
XXL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 2450mm.b) Suits Pipe up to DN2100c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 10.15Max 10.15
3.723.72
9.6729.672
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
Pipe size: up to 2100mm Weight: 8000Kg per half
Headwall Range
Up to and includingPipe Sizes
Max PipeO.D. mm
Back Wall Height
(external) mm
Front Wall Height
(external) mm
Width at back wall (internal)
mm
Width at front wall (internal)
mm
Headwall length
mm
Standard invert level
variable
Wall Thickness
(mm)
Floor Thickness
(mm)Approx.
weight kg
HW XXL 2100 2475 3090 1050 3075 3995 2560 100 250 250 Part A 8000Part B 8000
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
2560
550
550
250
2310
1850
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit (3 Chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
Ø1350
3010
1600
250
250
142°
128°
1850
1050
898
A
A
100°
550
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T3 0
XXL T3 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
12.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
7. Additional Informationa) Max permissible pipe OD is 1350mmb)Suits Pipe up to DN1050c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 8.241Max 8.241
3.0183.018
7.8497.849
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
PLAN VIEW
SECTION A-AFRONT ELEVATION
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°
134°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
DETAIL 1 AT FIXING POSITION
14
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
2560
550
550
250
2310
1850
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit (3 Chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
Ø1350
3010
1600
250
250
142°
128°
1850
1050
898
A
A
100°
550
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T3 0
XXL T3 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
12.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
7. Additional Informationa) Max permissible pipe OD is 1350mmb)Suits Pipe up to DN1050c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 8.241Max 8.241
3.0183.018
7.8497.849
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
2560
550
550
250
2310
1850
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit (3 Chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
Ø1350
3010
1600
250
250
142°
128°
1850
1050
898
A
A
100°55
0
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T3 0
XXL T3 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
12.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
7. Additional Informationa) Max permissible pipe OD is 1350mmb)Suits Pipe up to DN1050c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 8.241Max 8.241
3.0183.018
7.8497.849
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
XXL type 3 headwall
LIFTING DIAGRAM
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
2560
1790
550
250
3090
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit(3 chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
Ø2450
3010
52°
100°
A
A
550
1050
250
2922
250
2840
2310
3D View(Not to scale - For reference only)
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T1 0
XXL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 2450mm.b) Suits Pipe up to DN2100c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 10.15Max 10.15
3.723.72
9.6729.672
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
Pipe size: up to 2100mm Weight: 8000Kg per half
Headwall Range
Up to and includingPipe Sizes
Max PipeO.D. mm
Back Wall Height
(external) mm
Front Wall Height
(external) mm
Width at back wall (internal)
mm
Width at front wall (internal)
mm
Headwall length
mm
Standard invert level
variable
Wall Thickness
(mm)
Floor Thickness
(mm)Approx.
weight kg
HW XXL 2100 2475 3090 1050 3075 3995 2560 100 250 250 Part A 8000Part B 8000
2560
550
250
2310
1300
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
Lifting Diagram
Lifting part unit (3 Chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
DN600
A
A
3010
1050
550
250
250
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T4 0
XXL T4 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
12.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
7. Additional Informationa) Max permissible pipe OD is 800mmb) Suits Pipe up to DN600c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
2.534 6.588 Max 6.9182.534 6.588 Max 6.918
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
SECTION A-AFRONT ELEVATION
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at FixingPosition
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A
2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
A
A
2060
103°
134°
46°
250
Ø1800
900
250
2528
21653D View
(Not To Scale - For Reference Only)
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T1 0
XL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
7. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For grating & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractor
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
DETAIL 1 AT FIXING POSITION
PLAN VIEW
15
2560
550
250
2310
1300
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
Lifting Diagram
Lifting part unit (3 Chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
DN600
A
A
3010
1050
550
250
250
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T4 0
XXL T4 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
12.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
7. Additional Informationa) Max permissible pipe OD is 800mmb) Suits Pipe up to DN600c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
2.534 6.588 Max 6.9182.534 6.588 Max 6.918
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
2560
550
250
2310
1300
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
Lifting Diagram
Lifting part unit (3 Chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
DN600
A
A
3010
1050
550
250
250
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T4 0
XXL T4 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
12.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
7. Additional Informationa) Max permissible pipe OD is 800mmb) Suits Pipe up to DN600c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
2.534 6.588 Max 6.9182.534 6.588 Max 6.918
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
XXL type 4 headwall
LIFTING DIAGRAM
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
2560
1790
550
250
3090
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit(3 chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
Ø2450
3010
52°
100°
A
A
550
1050
250
2922
250
2840
2310
3D View(Not to scale - For reference only)
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T1 0
XXL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 2450mm.b) Suits Pipe up to DN2100c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 10.15Max 10.15
3.723.72
9.6729.672
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
Pipe size: up to 2100mm Weight: 8000Kg per half
Headwall Range
Up to and includingPipe Sizes
Max PipeO.D. mm
Back Wall Height
(external) mm
Front Wall Height
(external) mm
Width at back wall (internal)
mm
Width at front wall (internal)
mm
Headwall length
mm
Standard invert level
variable
Wall Thickness
(mm)
Floor Thickness
(mm)Approx.
weight kg
HW XXL 2100 2475 3090 1050 3075 3995 2560 100 250 250 Part A 8000Part B 8000
Bespoke example 1 headwall
2060
400
850
1050
Fixing JointDetail - 1
10x10chamferon top faces
400
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
Lifting Diagram
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at FixingPosition on Headwall
1560
250
48.3
456
1100
1377
1100
986
986
569
A
A
250
986
1160
1160
242 468 242
Part C500
600
250
468 Hole Size to Suit DN300FP McCann Concrete PipeHole to be at 141mm Invert toAllow Pipe Invert = 225mm
468
141
Ø468
Invert Height forHole = 141mm
250
Detail -2 Extension Toe
Caswick Ladder System to besupplied by FP McCann &fitted on site by contractor
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
125115
210
200
M24 x 200 Pin threaded60mm and 40mm
210 x 125 Hole left toconnect threaded pin
Extension Piece
Headwall
M24 x 80 Lifting Socket(tied in with reinforcing)
10nr joint locationsper headwall (5 per half)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
To be filled with sikadur31 or similar approvedpost fixing
For finish to concreteand grout see notes
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
HW-SP43 0
STD 6002XL T4 Headwall
To Suit DN300 PipeWith Handrail & Ladder
West Point Construction LtdBowbrook Shrewsbury
1:15
02.02.2015
LMD
For ApprovalFEB 2015
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.968 2.52 2.646
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
0.968 2.52 2.646Part B
c) 6 No. M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains- full unit using 4 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
3. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tack welded and or tied with 17 gauge annealed
4. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or name
tying wire.
b) Lifting strength based on 2 cubes = 15N/mm².
unit weight
ClassTop
Wood FloatSoffit Sides
A A
b) Scheduling, dimensioning, bending & cutting to BS8666
a) Manufactured to BS8110b) Tolerances to BS8110-Pt.1 clause 6.2.8.3
7. Additional Informationa) Max permissible pipe OD is 550mmb) Suits Pipe DN225 - DN375c) For grate detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, extended toe etc will arrive as separate components & must be fixed to headwall on site by contractor
6. Handrails: a) All galvanizing to BS EN: 1461. b) All posts to have 90mm o/a Diameter balls. c) All posts to be 1100mm o/a Height. d) Angled Posts to have balls and fixing feet angled to suit the XL T4 headwall e) Circular hollow section to be 48.3 o/d x 3.2mm. f) Handrail to be 42.4 o/d x 3.2mm. g) Fixing feet for straight posts to be 150 x 50 x6mm plate with 2no. M14mm diameter holes at 100mm centres. Post to be welded centrally. h) Fixing feet for angled posts to be 200 x 50 x6mm plate with 2no. M14mm diameter holes at 150mm centres. Post to be welded centrally.
5. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 2.5m ± 10mm
Cross section VariationUp to 200mm ± 10mm
Straightness or bow (deviation from intended line) VariationUp to 1m ± 10mmLarger than 1m ± 8mm/m
<= 20mm
Flatness (Moulded surface) l = 2m
Min Cover Cover block Min coversize (mm) (mm)
All faces 35 30 40
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
9mm
2.609 2.740Part C 1.004
PLAN VIEW
SECTION A-AFRONT ELEVATION
16
LIFTING DIAGRAM
2060
400
850
1050
Fixing JointDetail - 1
10x10chamferon top faces
400
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
Lifting Diagram
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at FixingPosition on Headwall
1560
250
48.3
456
1100
1377
1100
986
986
569
A
A
250
986
1160
1160
242 468 242
Part C500
600
250
468 Hole Size to Suit DN300FP McCann Concrete PipeHole to be at 141mm Invert toAllow Pipe Invert = 225mm
468
141
Ø468
Invert Height forHole = 141mm
250
Detail -2 Extension Toe
Caswick Ladder System to besupplied by FP McCann &fitted on site by contractor
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
125115
210
200
M24 x 200 Pin threaded60mm and 40mm
210 x 125 Hole left toconnect threaded pin
Extension Piece
Headwall
M24 x 80 Lifting Socket(tied in with reinforcing)
10nr joint locationsper headwall (5 per half)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
To be filled with sikadur31 or similar approvedpost fixing
For finish to concreteand grout see notes
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
HW-SP43 0
STD 6002XL T4 Headwall
To Suit DN300 PipeWith Handrail & Ladder
West Point Construction LtdBowbrook Shrewsbury
1:15
02.02.2015
LMD
For ApprovalFEB 2015
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.968 2.52 2.646
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
0.968 2.52 2.646Part B
c) 6 No. M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains- full unit using 4 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
3. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tack welded and or tied with 17 gauge annealed
4. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or name
tying wire.
b) Lifting strength based on 2 cubes = 15N/mm².
unit weight
ClassTop
Wood FloatSoffit Sides
A A
b) Scheduling, dimensioning, bending & cutting to BS8666
a) Manufactured to BS8110b) Tolerances to BS8110-Pt.1 clause 6.2.8.3
7. Additional Informationa) Max permissible pipe OD is 550mmb) Suits Pipe DN225 - DN375c) For grate detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, extended toe etc will arrive as separate components & must be fixed to headwall on site by contractor
6. Handrails: a) All galvanizing to BS EN: 1461. b) All posts to have 90mm o/a Diameter balls. c) All posts to be 1100mm o/a Height. d) Angled Posts to have balls and fixing feet angled to suit the XL T4 headwall e) Circular hollow section to be 48.3 o/d x 3.2mm. f) Handrail to be 42.4 o/d x 3.2mm. g) Fixing feet for straight posts to be 150 x 50 x6mm plate with 2no. M14mm diameter holes at 100mm centres. Post to be welded centrally. h) Fixing feet for angled posts to be 200 x 50 x6mm plate with 2no. M14mm diameter holes at 150mm centres. Post to be welded centrally.
5. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 2.5m ± 10mm
Cross section VariationUp to 200mm ± 10mm
Straightness or bow (deviation from intended line) VariationUp to 1m ± 10mmLarger than 1m ± 8mm/m
<= 20mm
Flatness (Moulded surface) l = 2m
Min Cover Cover block Min coversize (mm) (mm)
All faces 35 30 40
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
9mm
2.609 2.740Part C 1.004
2060
400
850
1050
Fixing JointDetail - 1
10x10chamferon top faces
400
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
Lifting Diagram
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at FixingPosition on Headwall
1560
250
48.3
456
1100
1377
1100
986
986
569
A
A
250
986
1160
1160
242 468 242
Part C500
600
250
468 Hole Size to Suit DN300FP McCann Concrete PipeHole to be at 141mm Invert toAllow Pipe Invert = 225mm
468
141
Ø468
Invert Height forHole = 141mm
250
Detail -2 Extension Toe
Caswick Ladder System to besupplied by FP McCann &fitted on site by contractor
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
125115
210
200
M24 x 200 Pin threaded60mm and 40mm
210 x 125 Hole left toconnect threaded pin
Extension Piece
Headwall
M24 x 80 Lifting Socket(tied in with reinforcing)
10nr joint locationsper headwall (5 per half)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
To be filled with sikadur31 or similar approvedpost fixing
For finish to concreteand grout see notes
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
HW-SP43 0
STD 6002XL T4 Headwall
To Suit DN300 PipeWith Handrail & Ladder
West Point Construction LtdBowbrook Shrewsbury
1:15
02.02.2015
LMD
For ApprovalFEB 2015
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.968 2.52 2.646
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
0.968 2.52 2.646Part B
c) 6 No. M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains- full unit using 4 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
3. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tack welded and or tied with 17 gauge annealed
4. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or name
tying wire.
b) Lifting strength based on 2 cubes = 15N/mm².
unit weight
ClassTop
Wood FloatSoffit Sides
A A
b) Scheduling, dimensioning, bending & cutting to BS8666
a) Manufactured to BS8110b) Tolerances to BS8110-Pt.1 clause 6.2.8.3
7. Additional Informationa) Max permissible pipe OD is 550mmb) Suits Pipe DN225 - DN375c) For grate detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, extended toe etc will arrive as separate components & must be fixed to headwall on site by contractor
6. Handrails: a) All galvanizing to BS EN: 1461. b) All posts to have 90mm o/a Diameter balls. c) All posts to be 1100mm o/a Height. d) Angled Posts to have balls and fixing feet angled to suit the XL T4 headwall e) Circular hollow section to be 48.3 o/d x 3.2mm. f) Handrail to be 42.4 o/d x 3.2mm. g) Fixing feet for straight posts to be 150 x 50 x6mm plate with 2no. M14mm diameter holes at 100mm centres. Post to be welded centrally. h) Fixing feet for angled posts to be 200 x 50 x6mm plate with 2no. M14mm diameter holes at 150mm centres. Post to be welded centrally.
5. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 2.5m ± 10mm
Cross section VariationUp to 200mm ± 10mm
Straightness or bow (deviation from intended line) VariationUp to 1m ± 10mmLarger than 1m ± 8mm/m
<= 20mm
Flatness (Moulded surface) l = 2m
Min Cover Cover block Min coversize (mm) (mm)
All faces 35 30 40
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
9mm
2.609 2.740Part C 1.004
2060
400
850
1050
Fixing JointDetail - 1
10x10chamferon top faces
400
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
Lifting Diagram
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at FixingPosition on Headwall
1560
250
48.3
456
1100
1377
1100
986
986
569
A
A
250
986
1160
1160
242 468 242
Part C500
600
250
468 Hole Size to Suit DN300FP McCann Concrete PipeHole to be at 141mm Invert toAllow Pipe Invert = 225mm
468
141
Ø468
Invert Height forHole = 141mm
250
Detail -2 Extension Toe
Caswick Ladder System to besupplied by FP McCann &fitted on site by contractor
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
125115
210
200
M24 x 200 Pin threaded60mm and 40mm
210 x 125 Hole left toconnect threaded pin
Extension Piece
Headwall
M24 x 80 Lifting Socket(tied in with reinforcing)
10nr joint locationsper headwall (5 per half)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
To be filled with sikadur31 or similar approvedpost fixing
For finish to concreteand grout see notes
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
HW-SP43 0
STD 6002XL T4 Headwall
To Suit DN300 PipeWith Handrail & Ladder
West Point Construction LtdBowbrook Shrewsbury
1:15
02.02.2015
LMD
For ApprovalFEB 2015
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.968 2.52 2.646
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
0.968 2.52 2.646Part B
c) 6 No. M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains- full unit using 4 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
3. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tack welded and or tied with 17 gauge annealed
4. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or name
tying wire.
b) Lifting strength based on 2 cubes = 15N/mm².
unit weight
ClassTop
Wood FloatSoffit Sides
A A
b) Scheduling, dimensioning, bending & cutting to BS8666
a) Manufactured to BS8110b) Tolerances to BS8110-Pt.1 clause 6.2.8.3
7. Additional Informationa) Max permissible pipe OD is 550mmb) Suits Pipe DN225 - DN375c) For grate detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, extended toe etc will arrive as separate components & must be fixed to headwall on site by contractor
6. Handrails: a) All galvanizing to BS EN: 1461. b) All posts to have 90mm o/a Diameter balls. c) All posts to be 1100mm o/a Height. d) Angled Posts to have balls and fixing feet angled to suit the XL T4 headwall e) Circular hollow section to be 48.3 o/d x 3.2mm. f) Handrail to be 42.4 o/d x 3.2mm. g) Fixing feet for straight posts to be 150 x 50 x6mm plate with 2no. M14mm diameter holes at 100mm centres. Post to be welded centrally. h) Fixing feet for angled posts to be 200 x 50 x6mm plate with 2no. M14mm diameter holes at 150mm centres. Post to be welded centrally.
5. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 2.5m ± 10mm
Cross section VariationUp to 200mm ± 10mm
Straightness or bow (deviation from intended line) VariationUp to 1m ± 10mmLarger than 1m ± 8mm/m
<= 20mm
Flatness (Moulded surface) l = 2m
Min Cover Cover block Min coversize (mm) (mm)
All faces 35 30 40
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
9mm
2.609 2.740Part C 1.004
2060
400
850
1050
Fixing JointDetail - 1
10x10chamferon top faces
400
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
Lifting Diagram
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at FixingPosition on Headwall
1560
250
48.3
456
1100
1377
1100
986
986
569
A
A
250
986
1160
1160
242 468 242
Part C500
600
250
468 Hole Size to Suit DN300FP McCann Concrete PipeHole to be at 141mm Invert toAllow Pipe Invert = 225mm
468
141
Ø468
Invert Height forHole = 141mm
250
Detail -2 Extension Toe
Caswick Ladder System to besupplied by FP McCann &fitted on site by contractor
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
125115
210
200
M24 x 200 Pin threaded60mm and 40mm
210 x 125 Hole left toconnect threaded pin
Extension Piece
Headwall
M24 x 80 Lifting Socket(tied in with reinforcing)
10nr joint locationsper headwall (5 per half)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
To be filled with sikadur31 or similar approvedpost fixing
For finish to concreteand grout see notes
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
HW-SP43 0
STD 6002XL T4 Headwall
To Suit DN300 PipeWith Handrail & Ladder
West Point Construction LtdBowbrook Shrewsbury
1:15
02.02.2015
LMD
For ApprovalFEB 2015
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.968 2.52 2.646
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
0.968 2.52 2.646Part B
c) 6 No. M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains- full unit using 4 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
3. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tack welded and or tied with 17 gauge annealed
4. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or name
tying wire.
b) Lifting strength based on 2 cubes = 15N/mm².
unit weight
ClassTop
Wood FloatSoffit Sides
A A
b) Scheduling, dimensioning, bending & cutting to BS8666
a) Manufactured to BS8110b) Tolerances to BS8110-Pt.1 clause 6.2.8.3
7. Additional Informationa) Max permissible pipe OD is 550mmb) Suits Pipe DN225 - DN375c) For grate detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, extended toe etc will arrive as separate components & must be fixed to headwall on site by contractor
6. Handrails: a) All galvanizing to BS EN: 1461. b) All posts to have 90mm o/a Diameter balls. c) All posts to be 1100mm o/a Height. d) Angled Posts to have balls and fixing feet angled to suit the XL T4 headwall e) Circular hollow section to be 48.3 o/d x 3.2mm. f) Handrail to be 42.4 o/d x 3.2mm. g) Fixing feet for straight posts to be 150 x 50 x6mm plate with 2no. M14mm diameter holes at 100mm centres. Post to be welded centrally. h) Fixing feet for angled posts to be 200 x 50 x6mm plate with 2no. M14mm diameter holes at 150mm centres. Post to be welded centrally.
5. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 2.5m ± 10mm
Cross section VariationUp to 200mm ± 10mm
Straightness or bow (deviation from intended line) VariationUp to 1m ± 10mmLarger than 1m ± 8mm/m
<= 20mm
Flatness (Moulded surface) l = 2m
Min Cover Cover block Min coversize (mm) (mm)
All faces 35 30 40
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
9mm
2.609 2.740Part C 1.004
Technical helpline01530 240000fpmccann.co.uk/headwalls
Please check our website for most up-to-date information
head-walls
Bespoke example 2 headwall
SECTION A-AFRONT ELEVATION
DETAIL AT FIXING POSITION (SCALE 1:5)
PLAN VIEW
17
LIFTING DIAGRAM
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
2560
1790
550
250
3090
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit(3 chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
Ø2450
3010
52°
100°
A
A
550
1050
250
2922
250
2840
2310
3D View(Not to scale - For reference only)
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T1 0
XXL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 2450mm.b) Suits Pipe up to DN2100c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 10.15Max 10.15
3.723.72
9.6729.672
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
Technical helpline01530 240000fpmccann.co.uk/headwalls
Please check our website for most up-to-date information
head-walls
Bespoke example 3 headwall
SECTION A-AFRONT ELEVATION
DETAIL AT FIXING POSITION (SCALE 1:5)PLAN VIEW
18
LIFTING DIAGRAM
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
2560
1790
550
250
3090
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit(3 chains)
3995
Detail at Fixing Position
3075
450
Part A
2467
2659
Ø2450
3010
52°
100°
A
A
550
1050
250
2922
250
2840
2310
3D View(Not to scale - For reference only)
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T1 0
XXL T1 Headwall250mm Wall Thickness
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:
System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
7. Additional Informationa) Max permissible pipe OD is 2450mm.b) Suits Pipe up to DN2100c) For grate & handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractor
Max 10.15Max 10.15
3.723.72
9.6729.672
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
19
headwalls/silt trapsinstallation guide
1.0 Introduction• This document describes the recommended procedure for the installation of FP McCann Headwalls – the reinforced precast concrete headwall unit used in drainage outfalls. • The precast concrete headwall is available in 3 sizes; small, medium and large.Table1oppositegivesasummaryofeachsizeavailable.Apronorflat gratings are also available for headwalls and are provided by FP McCann.
2.0 Disclaimer• This document is produced by FP McCann as a ‘recommended’ guideline document to the industry’ • Its purpose is to aid contractors in the installation of the FP McCann precast concrete headwall. It is the responsibility of the contractor to ensure that the precast concrete headwall is carried out in accordance with the design specificationsforthesite.• It is the responsibility of the contractor to install the precast concrete headwall safely in accordance with site conditions. 3.0 Receipt and Handling of Headwalls on Site
1. Time and place of off-loading should be agreed before units arrive at site. For safety, all units are delivered in the upright position as installed. The units when off-loaded should be placed on 250mm skids as delivered and off-loaded to ensure no damage to the toe end. Units must be stored individually and not stacked. 2. Off-loading should take place at the nearest hard standing area to the point of installation. 3. Off-loading must be carried out using appropriate lifting equipment. It is recommended that telescopic handlers or equivalent with forklift toes are used to off-load on site; avoiding the necessity for operatives having to climb onto the trailer. Each Headwall section is supplied with 3 lifting anchorscastintothereinforcinginthefloorandwalloftheunit.Lifting loopsare attached to these anchors and 3 legged adjustable chains (1legshortened)areusedtotransportonsite,fixintopositionand used for jointing both halves. 4. Carefully inspect units during off-loading to verify that products are undamaged and comply with order placed. Two types of check are required:
Visual: Inspect the Headwall for any sign of damage, including cracked or chipped concrete, or damage that could affect the performance. Design: Check that the item received is the one ordered. Headwalls are a stand-ard FP McCann product and are labelled with the following information: a. Headwall Size b. Pipe Type c. Pipe Diameter d. Production date e. Site / Customer Ref f. Customer Order No. (if applicable)
5. All FP McCann products are stamped with the production date (this is a quality control procedure). 6. Any Headwalls/Silt Traps rejected should be labelled and stored separately with the discrepancies for each noted on the delivery docket and reported for further action.
4.0 Installation of Precast Concrete Headwalls and Silt-Traps The Headwall is manufactured as a monolithic precast unit. FP McCann operates a Quality Management System accredited to ISO 9001:2008 with all constituent products subject to regular quality inspection. The headwalls are manufactured to structural classes XD2 and XD3/4 depending on actual unit and use required.
1. Cut and install the last section of pipe that the headwall will cover. Ensurethatthepipeisfullyfittedleavingeitherthefirst(orlast)section ofpipefreefrombackfilltoattachtotheheadwall. 2. Excavate to formation level, place and compact a 300mm bed of 50mm clean drainage stone or similar free drainage aggregate. 3. Check that the correct Headwall has been brought to the installation point. Cross reference and check pipe connection diameter to that of the
headwall. The movement of the Headwall on site must be undertaken in a manner that is safe and will not cause any damage to the unit in any way –theuseofthecastinliftinganchorsfittedwithloopsandconnectedto equal length 3 legged chains is recommended. 4. Place the Headwall unit onto the bedded surface. It is essential that the headwall is positioned in the centre of the hole. Placing a shim at the bottom of the pipe to centre in position is recommended. 5. Install the headwall onto the end of the pipeline. 6. Usingtheappropriategroutoranepoxyresinfillinthevoidbetweenthe reinforcedconcreteheadwallandthepipe.Thiswillensureafirmfit.Backfill the pipe section between the headwall and embankment. It is recommended that 300mm surround of 50mm or similar free drainage aggregate is used to surround the headwall to ensure good groundwater drainage.
3.0 Receipt and Handling of Headwalls on Site
1. Time and place of off-loading should be agreed before units arrive at site. For safety, all units are delivered in the upright position as installed. The units when off-loaded should be placed on 150mm skids as delivered and off-loaded to ensure no damage to the toe end. Units must be stored individually and not stacked.2. Off-loading should take place at the nearest hard standing area to the point of installation. 3. Off-loading must be carried out using appropriate lifting equipment. It is recommended that telescopic handlers or equivalent with forklift toes are used to off-load on site; avoiding the necessity for operatives having to climb onto the trailer. Headwalls are also supplied with 3 lifting anchors cast into thereinforcingintheflooroftheunit.Liftingloopsareattachedtothese anchorsandstandard3leggedchainsareusedtotransportonsiteandfix into position. 4. Carefully inspect units during off-loading to verify that products are undamaged and comply with order placed. Two types of check are required:
Visual: Inspect the Headwall for any sign of damage, including cracked or chipped concrete, or damage that could affect the performance. Design: Check that the item received is the one ordered. Headwalls are a standard FP McCann product and are labelled with the following information: a. Headwall Size b. Headwall Wall thickness c. Pipe Type and Diameter d. Pipe Diameter e. Production date f. Site / Customer Ref g. Customer Order No. (if applicable)
5. All FP McCann products are stamped with the production date (this is a quality control procedure). 6. Any Headwalls / Silt-traps rejected should be labelled and stored separately with the discrepancies for each noted on the delivery docket and reported for further action.
4.0 Installation of Precast Concrete Headwalls and Silt-Traps The Headwall is manufactured as a monolithic precast unit. FP McCann operates a Quality Management System accredited to ISO 9001:2008 with all constituent products subject to regular quality inspection. The headwalls are manufactured to structural classes XD2 and XD3/4 depending on actual unit and use required.
1. Cut and install the last section of pipe that the headwall will cover. Ensure thatthepipeisfullyfittedleavingeitherthefirst(orlast)sectionofpipefree frombackfilltoattachtotheheadwall. 2. Excavate to formation level, place and compact a 300mm bed of 50mm clean drainage stone or similar free drainage aggregate. 3. Check that the correct Headwall has been brought to the installation point. Cross reference and check pipe connection diameter to that of the headwall. The movement of the Headwall on site must be undertaken in a manner that is safe and will not cause any damage to the unit in any way – the use of the castinliftinganchorsfittedwithloopsandconnectedtoequallength3 legged chains is recommended. 4. Place the headwall unit onto the bedded surface. It is essential that the
This guide is intended for use by persons responsible for the installation of the Headwalls & Silt Traps manufactured by FP McCann
Headwall Range Up to & includingPipe Sizes
Max PipeO.D. mm
Approx. Weight (Kg)
HW Large 200 900 1080 4105
HW Large 100 900 1080 2766
HW Medium 150 450 590 1640
HW Medium 100 450 590 1235
HW Small 150 300 430 1213
HW Small 100 300 430 1090
20
headwall is positioned in the centre of the hole.Placing a shim at the bottom of the pipe to centre in position is recommended. 5. Install the headwall onto the end of the pipeline. 6. Usingtheappropriategroutoranepoxyresinfillinthevoidbetweenthe reinforcedconcreteheadwallandthepipe.Thiswillensureafirmfit.Backfill the pipe section between the headwall and embankment. It is recommended that 300mm surround of 50mm or similar free drainage aggregate is used to surround the headwall to ensure good groundwater drainage.
5.0 Bespoke Solutions • FP McCann understands that situations will arise when our standard headwallwillnotmeetthespecificdesignrequirementsofaparticular contract and if so we will adapt out standard Headwall to best suit your requirements.
• Where headwalls are installed in poor ground conditions there may be a need for an additional concrete toe to reduce the effect of sliding. Please use thefiguresbelowindicatingthemaximumslidingforceresistedbytheunits as a guide only.
• Small Headwall – 11.79 KN /unit • Medium Headwall – 15.39 KN / unit • Large Headwall – 30.13 KN / unit
headwalls XL/XXLinstallation guide This guide is intended for use by persons responsible for the installation of the XL and XXL Headwalls manufactured by FP McCann1.0 Introduction
This document describes the recommended procedure for the installation of FP McCann Extra Large headwall the reinforced precast concrete headwall unit used in drainage outfalls.
2.0 Disclaimer
This document is produced by FP McCann as a ‘recommended guideline document to the industry’.
Its purpose is to aid contractors in the installation of the FP McCann Precast Concrete Extra Large Headwall. It is the responsibility of the contractor to ensure that the Precast Concrete Headwall is carried out in accordance with the design specifications for the site.
It is the responsibility of the contractor to install the Precast Concrete Headwall safely in accordance with site conditions.
3.0 Receipt and Handling of Extra Large Headwall on Site
1. Time and place of off-loading should be agreed before units arrive at site. For safety, all units are delivered in the upright position as installed. The units when off-loaded should be placed on 250mm skids as delivered and off-loaded to ensure no damage to the toe end. Units must be stored individually and not stacked.2. Off-loading should take place at the nearest hard standing area to the point of installation.3. Off-loading must be carried out using appropriate lifting equipment. It is recommended that telescopic handlers or equivalent with forklift toes are used to off-load on site; avoiding the necessity for operatives having to climb onto the trailer. Each Headwall section is supplied with 3 lifting anchors cast into the reinforcing in the floor and wall of the unit. Lifting loops
are attached to these anchors and 3 legged adjustable chains (1 leg shortened) are used to transport on site, fix into position and used for jointing both halves.4. Carefully inspect units during off-loading to verify that products are undamaged and comply with order placed. Two types of check are required:
Visual: Inspect the Headwall for any sign of damage, including cracked or chipped concrete, or damage that could affect the performance.
Design: Check that the item received is the one ordered. Headwalls are a standard FP McCann product and are labelled with the following information:
a. Headwall Size b. Pipe Type c. Pipe Diameter d. Production date e. Site / Customer Ref f. Customer Order No. (if applicable) 5. All FP McCann products are stamped with the production date (this
is a quality control procedure). 6. Any Headwalls rejected should be labelled and stored separately
with the discrepancies for each noted on the delivery docket and reported for further action.
4.0 Installation of Precast Concrete Headwall
The Headwall is manufactured as a 2 piece precast concreteunit; to be joined on site upon installation. FP McCannoperates a Quality Management System accredited to ISO9001:2008 with all constituent products subject to regularquality inspection. The headwalls are manufactured to structuralclasses XD2 and XD3/4 depending on actual unit and userequired.
1. Cut and install the last section of pipe that the headwall will cover. Ensure that the pipe is fully fitted leaving a section of pipe free from backfill to accept the headwall. 2. Excavate to formation level; this should be approx 750mm be low the floor level of the Headwall. Place and compact approx. 300mm of 50mm clean drainage stone or similar free drainage aggregate (compacted in 100mm layers), then place approx. 200mm of lean mix concrete ensuring a level surface. 3. Check that the correct Headwall has been brought to the installation point. Cross reference and check pipe connection diameter to that of the Headwall. The movement of the Headwall on site must be undertaken in a manner that is safe and will not cause any damage to the unit in any way – the use of the cast in lifting anchors fitted with loops and connected to a standard set of 3 legged adjustable chains (1 leg shortened) is recommended. 4. Place Part A of the Headwall unit onto the bedded surface. It is essential that the Headwall is positioned in the centre of the pipe and is levelled. Placing a shim at the bottom of the pipe to position is recommended. 5. Clean the receiving jointing groove of Part A and place a 20mm bed of construction adhesive mortar (supplied with the units) onto the groove, ensuring a uniform bed. 6. Clean the corresponding jointing surface of Part B and lift into position. Clean all excess mortar that is forced out when both halves are jointed.7. Using the appropriate grout or an epoxy resin, fill in the void between the reinforced concrete headwall and the pipe. This will ensure a firm fit. Backfill the pipe section between the head wall and embankment. It is recommended that 300mm surround of 50mm or similar free drainage aggregate is used to surround the headwall to ensure good groundwater drainage.
Headwall Range Up to & includingPipe Sizes
Max PipeO.D. mm
Approx. Weight (Kg)
HW XXL 2100 2475Part A 8000
Part B 8000
HW XL 1500 1830Part A 4750Part B 4750
headwalls/silt traps installation guide headwalls XL/XXL installation guide
Accessories - Grates
22
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 410
3 NO. M20 LIFTING POINTS
PLAN VIEW
FRONT VIEW SECTION A-A
840 (735)
525
1360
(131
0)
1210
1620 (1515)1305
525
13051620 (1515)
810
660
530
LIFTING DIAGRAM
1360 (1310)
599
150 (100)
12
586
307
134°
66°
70°
300400
751
82 ctrs
400300
751
25
495
289
50
108°
A
A
150
544
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-S-BA-GR 0
Small HeadwallWith Basket Grate
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.535 1.390 1.460
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW
Threaded Sockets and Loops 3
c) M20 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
8. Additional Informationa) Max permissible pipe OD is 410mmb) Suits pipes up to DN300c) Number in brackets relate to a small headwall with 100mm wall
0.047 0.050Grate
7. Grates
a) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanized after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
4. Reinforcement
a) Reinforcement to BS4449b) Scheduling, dimensioning, bending and cutting to BS8666.c) Cage to be tied with stainless steel tying wire.
5. Manufacturea) Manufactured to BS8110b) Tolerances to BS8110-Pt.1 clause 6.2.8.3c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit reference
Class F4
cast datecontract number or name
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 6m ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2.b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
unit weight
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50
c) Min cement: 440kgd) Max W/C: 0.4
b) Cement type: C11B-V+SR
Small headwall Medium headwall
Large type 1 headwall Large type 2 headwall
XL type 1 headwall XL type 2 headwall
Gratingbracket
70
75HEADWALLBACK
HEADWALL FLOOR
670
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 590
3 NO. M20 LIFTING POINTS
PLAN VIEW
FRONT VIEW SECTION A-A
1020 (891)702639
1380
(133
0)
1230
1880 (1774)1562
1020 (891)
15621880 (1774)
1150
1000
150 (100)
LIFTING DIAGRAM
1382
1380 (1330)
608
Ø12 Galvanised rawbolt, washer & nut
Ø12 Galvanisedraw bolt, washer& nut
460
783
62°
132°
76°
570
998
A
A
12 82 Ctrs
869
400
109°
608
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-M-BA-GR 0
Medium HeadwallWith Basket Grate
FP McCann Standard Headwall
1:10
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.754 1.96 2.06
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW
Threaded Sockets and Loops 3
c) M20 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
8. Additional Informationa) Max permissible pipe OD is 590mmb) Suits pipes up to DN450d) Number in brackets relate to a Medium headwall with 100mm wall
0.100 0.105Grate
7. Gratesa) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanized after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
4. Reinforcementa) Reinforcement to BS4449b) Scheduling, dimensioning, bending and cutting to BS8666.c) Cage to be tied with stainless steel tying wire
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or name
6. Designa) Concrete design to EC2.b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
unit weight
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
5. Manufacture
c) Finishing:
Class F4
3. Concrete Mix Design
a) Mix Description: C40/50
c) Min Cement: 440kgd) Max W/C: 0.4
b) Cement Type: C11B-V+SR
a) Manufactured to BS8110b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)HOLE IS SIZED TO SUIT CUSTOMER REQUIREMENTS, MAX OD 590
HOLE IS SIZED TO SUIT CUSTOMER REQUIREMENTS, MAX OD 410
FRONT ELEVATION SECTION A-A
PLAN VIEW
1550 (1384)
1220940
1825
2025
(192
5)
19482361 (2154)
1420
2025 (1925)
650
600 (500)
200 (100)
1696
350
300
LIFTING DIAGRAM
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
3 NO. M24 LIFTING POINTS
HEADWALL FLOOR
Ø12 Galvanised rawbolt, washer & nut
Gratingbracket Ø12 Galvanised
raw bolt, washer& nut
70
75HEADWALLBACK
800100 Ctrs
902
1270
800
532
A
A
12
2361 (2154)
1058
64°
134°
72°
812
1414
812
1090
1414
494
248
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T1-BA-GR 0
Large T1 HeadwallWith Basket Grate
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.700 4.420 4.640
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW
Threaded Sockets and Loops 3
c) M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
8. Additional Information
a) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For handrail detail please contact FP McCannd) Number in brackets relate to a large headwall with 100mm wall
0.160 0.168Grate
7. Grates
a) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanized after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
PLAN VIEW
FRONT VIEW SECTION A-A
1945
660
2152 (2052)
1420
150
200/100
2339 (2142)
1864
1585 (1418)1250
1952
1572
230
3 NO. M20 LIFTING POINTS
2152
(205
2)
1570
200 (100)
360
HOLE IS SIZED TO SUIT CUSTOMERREQUIREMENTS, MAX OD 1080
LIFTING DIAGRAM
2339 (2142)
2154
Gratingbracket Ø12 Galvanised
raw bolt, washer& nut
70
75HEADWALLBACK
HEADWALL FLOOR
Ø12 Galvanised rawbolt, washer & nut
300
360
1253
146°
64°
372
A
A
100 Ctrs
100°
1197
1071
1420
10711197
1420
1270
802
600
979
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-L-T2-BA-GR 0
Large T2 HeadwallWith Basket Grate
FP McCann Standard Headwall
1:15
02.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.700 4.420 4.640
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartHW
Threaded Sockets and Loops 3
c) M24 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
+ 5% is recommended for sizing lifting equipment.
CFS-LS-20 (2.0T SWL)
8. Additional Information
a) Max permissible pipe OD is 1080mmb) Suits pipes up to DN900c) For handrail detail please contact FP McCannd) Number in brackets relate to a large headwall with 100mm wall
0.155 0.163Grate
7. Grates
a) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanized after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wireb) Scheduling, dimensioning, bending & cutting to BS8666
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
6. Design
a) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability
of the support conditions should be checked by the overall scheme designer.
c) Design Life: >100years.
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
HOLE IS SIZED TO SUIT CUSTOMER REQUIREMENTS, MAX OD 1080
HOLE IS SIZED TO SUIT CUSTOMER REQUIREMENTS, MAX OD 1080
Lifting Diagram
Lifting part unit (3 chains)
Detail -1 at Fixing Position
2060
250
Fixing JointDetail - 1
10x10chamferon top faces
PLAN VIEW
Part B Part A2425
3 nr lifting pointsper half
1765
500
2415
400
250
FRONT ELEVATION SECTION A-A
3345
2054
2351
1241
HEADWALL FLOOR
Ø12 Galvanised rawbolt, washer & nutin DN20mm hole
Gratingbracket
Ø12 Galvanised rawbolt, washer & nutin DN20mm hole
70
75 HEADWALLBACK
500 500 500
1907
606
158°
46°
66°
2060
A
A
250
250100 Ctrs 12
453
700 700
500 500 500
1846
1241
100 12
45° Chamfer
1846
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'dBy
1cm A1
1cm
A1
JUNE 2014
For ManufactureLMD
04.06.14
1:15
Standard HeadwallFP McCann
With Basket GrateXL T1 Headwall
0KN-HW-XL-T1-BA-GR
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.731 4.500 4.725
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.731 4.500 4.725Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
8. Additional Information
a) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For handrail detail please contact FP McCannd) Headwall will arrive as 2 separate units & must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, baffle blocks etc will arrive as individual components & must be fixed to headwall on site by contractor
7. Grates
a) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanized after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
NOTES:
0.377 0.395Grate
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
2060
1200
500
250
1850
Fixing JointDetail - 1
10x10chamferon top faces
400
250
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
LIFTING DIAGRAM
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at FixingPosition on Headwall
Gratingbracket
Ø12 Galvanised rawbolt, washer & nutin DN20mm hole
70
75 HEADWALLBACK
HEADWALL FLOOR
Ø12 Galvanised rawbolt, washer & nutin DN20mm hole
2060
12 239
1287
606
46°
158°
66°
1845
1845
2108
A
A
45°
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T2-BA-GR 0
XL T2 HeadwallWith Basket Grate
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.474 3.900 4.095
Weight for concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.474 3.900 4.095Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
8. Additional Information
a) Max permissible pipe OD is 1350mmb) Suits Pipe up to DN1050c) For handrail detail please contact FP McCannd) Headwalls will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, baffle blocks etc will arrive as separate components which must be fixed to headwall on site by contractor
7. Grates
a) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanized after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
0.290 0.305Grate
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
XL type 3 headwall XL type 4 headwall
XXL type1 headwall XXL type 2 headwall
XXL type 3 headwall XXL type 4 headwall
2060
800
500
250
1450
Fixing JointDetail - 1
10x10chamferon top faces
400
250
PLAN VIEW
FRONT ELEVATION
SECTION A-A
Part B Part A
Lifting Diagram
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half
Detail -1 at FixingPosition on Headwall
2060
136°
250
250
990
900
1146
A
A
1200
848
606
158°
66°46°
1851500
1851
100 Ctrs
2010
Gratingbracket
Ø12 Galvanised rawbolt, washer & nutin DN20mm hole
70
75HEADWALLBACK
HEADWALL FLOOR
Ø12 Galvanised rawbolt, washer & nutin DN20mm hole
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T3-BA-GR 0
XL T3 HeadwallWith Basket Grate
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)1.241 3.300 3.465
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
1.241 3.300 3.465Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
8. Additional Information
a) Max permissible pipe OD is 950mmb) Suits Pipe up to DN675c) For handrail detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accesories such as grates, handrails, baffle blocks etc will arrive as separate components which must be fixed to headwall on site by contractor
7. Grates
a) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanized after fabricationc) Galvanizing to BS EN: 1461c) Sizes for screens to be checked on site prior to fabricationd) Welding to BS EN 1011-2:2001
0.226 0.237Grate
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
2060
400
500
1050
Fixing JointDetail - 1
10x10chamferon top faces
400
250
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B Part A
LIFTING DIAGRAM
Lifting part unit (3 chains)
3345
2425
3 nr lifting pointsper half Detail -1 at Fixing
Position on Headwall
2060
250
A
A
136°
25090
0
1650
573
410
586
163°
62°
45°
Gratingbracket
Ø12 Galvanised rawbolt, washer & nutin DN20mm hole
70
75 HEADWALLBACK
HEADWALL FLOOR
Ø12 Galvanised rawbolt, washer & nutin DN20mm hole
1851
193782 Ctrs 12
1851
622
500
432
130
12010
145
24
M24 Pin threaded 30mmon each end
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XL-T4-BA-GR 0
XL T4 HeadwallWith Basket Grate
FP McCann Standard Headwall
1:15
04.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)0.968 2.52 2.646
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS ReferenceTotal Qty
PartPart A
Threaded Sockets and Loops 6
0.968 2.52 2.646Part B
c) M30 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
8. Additional Informationa) Max permissible pipe OD is 550mmb) Suits Pipe up to DN375c) For handrail detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, baffle blocks etc will arrive as separate components which must be fixed to headwall on site by contractor
7. Gratesa) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanized after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
0.191 0.201Grate
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
2560
1790
550
250
231030
90
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit(3 chains)
3995
Detail at Fixing Position
3075
450
Part A
2483
2659
3010
A
A
250
250
2840
46°
66°
158°
2189
1204
2483800 800
291745° Chamfer
1776
12 100 Ctrs
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T1-BA-GR 0
XXL T1 HeadwallWith Basket Grate
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
8. Additional Information
a) Max permissible pipe OD is 2450mmb) Suits Pipe up to DN2100c) For handrail detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, baffle blocks etc will arrive as separate components which must be fixed to headwall on site by contractor
Max 10.15Max 10.15
7. Gratesa) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanised after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
Grate 0.7100.676
3.723.72
9.6729.672
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
2560
1050
550
250
2310
2100
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A_A
Part B
LIFTING DIAGRAM
Lifting part unit (3 Chains)
3995
Detail at Fixing Position
3075
450
Part A
2483
2659
955 250
1600
1714
3010
250
2100
2310
A
A
100°
12 100 Ctrs
158°
66°
46°
2483
100 Ctrs2818
1291
1000 1000
802
1687
750
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T2-BA-GR 0
XXL T2 HeadwallWith Basket Grate
FP McCann Standard Headwall
1:15
10.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
8. Additional Informationa) Max permissible pipe OD is 1800mmb) Suits Pipe up to DN1500c) For handrail details please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, baffle blocks etc will arrive as separate components which must be fixed to headwall on site by contractor
7. Gratesa) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanised after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
Grate 0.4910.468
Max 9.205Max 9.205
8.7668.766
3.3723.372
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
2560
550
550
250
2310
1850
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION SECTION A-A
Part B
LIFTING DIAGRAM
Lifting part unit (3 Chains)
3995
Detail at Fixing Position
3075
450
Part A
2659
3010
1600
250
250
1850
1050
898
A
A
158°
1138
802
66°
46°
2483
1064
2483
267845° Chamfer
550
750
1212 100 Ctrs750
700
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T3-BA-GR 0
XXL T3 HeadwallWith Basket Grate
FP McCann Standard Headwall
1:15
12.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
8. Additional Information
a) Max permissible pipe OD is 1350mmb) Suits Pipe up to DN1050c) For handrail detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, baffle blocks etc will arrive as separate components which must be fixed to headwall on site by contractor
7. Grates
a) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanised after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
Grate 0.3860.368
Max 8.241Max 8.241
3.0183.018
7.8497.849
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
2560
550
250
2310
1300
Line of Joint(see detail)
1050
300
PLAN VIEW
FRONT ELEVATION
Part B
Lifting Diagram
Lifting part unit (3 Chains)
3995
Detail at Fixing Position
3075
450
Part A2483
2659
802
534
1062
814
HEADWALL FLOOR
Ø12 galvanised rawbolt, washer & nut inDN20 hole
70
75 HEADWALLBACK
Ø12 galvanised rawbolt, washer & nut inDN20 hole
Gratingbracket
SECTION A-A
A
A
1050
550
3010
250
250
100 Ctrs
2483
2585
492
700
130
12010
145
150
24
M24 Pin threaded 30mmon each end (4 nr.)
M24 x 80 Lifting Socket(tied in with reinforcing)
10mm gap to be filled withstructural adhesive, eg. sikadur
31or similar approved.
Scale:
Date:
Drawn:
Checked:
Status:
Title:
Contract:
Knockloughrim Quarry, 3 DrumardRoad, Magherafelt,BT45 8QA
Tel: +44 (0)28 7964 2558Fax: +44 (0)28 7964 4224www.fpmccann.co.uk
Drawing no: Rev:
This document shall not be reproduced in whole or in part or relied upon by third parties for any use whatsoever without the written authority of F. P. McCann Ltd.
Rev Revision detailDate Chk'd
Notes:
By
1cm A1
1cm
A1
KN-HW-XXL-T4-BA-GR 0
XXL T4 HeadwallWith Basket Grate
FP McCann Standard Headwall
1:15
12.06.14
LMD
For ManufactureJUNE 2014
1. Handlinga) Unit Volume / Weight:
Vol (m3) Weight (T) Wt + 5% (T)
Weight of concrete is based on 2.6 T/m³
b) All lifting points shall be used as specified below:System CFS Reference
2. Concrete
a) Mix ref: Wet Cast Mix
c) Characteristic 28 day cube strength = 50 N/mm2d) Concrete provides Design Chemical Class 4 (DC4) to Special Digest 1, Table F2.
b) Lifting strength based on 2 cubes = 15N/mm².
Total Qty
PartPart A
Threaded Sockets and Loops 6
Part B
c) M36 Lifting Loops can be purchased from FP McCannd) Unit to be lifted as per lifting diagram
- half unit using 3 chains
+ 5% is recommended for sizing lifting equipment.
CFS-LS-36 (6.3T SWL)
8. Additional Information
a) Max permissible pipe OD is 800mmb) Suits Pipe up to DN600c) For handrail detail please contact FP McCannd) Headwall will arrive as 2 separate units which must be joined & made good on site by contractore) All headwall accessories such as grates, handrails, baffle block etc will arrive as separate components which must be fixed to headwall on site by contractor
7. Grates
a) Material to be 50x12mm flat mild steelb) All mild steel to be hot dipped galvanised after fabricationc) Galvanizing to BS EN: 1461d) Sizes for screens to be checked on site prior to fabricatione) Welding to BS EN 1011-2:2001
Grate 0.2710.258
2.534 6.588 Max 6.9182.534 6.588 Max 6.918
6. Designa) Concrete design to EC2b) F P McCann have designed the concrete units only, the stability of the support conditions should be checked by the overall scheme designer.c) Units are designed to withstand a vertical live load surcharge of 10kN/m²d) Design Life: >100years.
Min Cover Cover block Min coversize (mm) (mm)
All faces 55 50 60
Max cover(mm)
ExposureXC3/4 XD1 XF4All faces
3. Concrete Mix Design
a) Mix description: C40/50b) Cement type: C11B-V+SRc) Min cement: 440kgd) Max W/C: 0.4
4. Reinforcement
a) Reinforcement to BS4449
c) Cage to be tied with stainless steel tying wire
5. Manufacture
c) Finishing:
d) Marking: Units shall be indelibly marked to show:unit referencecast datecontract number or nameunit weight
Class F4
b) Scheduling, dimensioning, bending & cutting to BS8666
b) Tolerances to BS8110-Pt. 1 clause 6.2.8.3a) Manufactured to BS8110
Manufacture TolerancesAllowable dimensional variations shall not exceed the following
Length VariationUp to 3m ± 6mm3 to 4.5m ± 9mm4.5 to 6m ± 12mmAdditional for everysubsequent 6m ± 6mm
Cross section VariationUp to 500mm ± 6mm500 to 750mm ± 9mm
Additional for everysubsequent 250mm ± 3mm
Straightness or bow (deviation from intended line) VariationUp to 3m ± 6mm3m to 6m ± 9mm6m to 12m ± 12mmAdditional for every subsequent 6m
± 6mm
Flatness: The maximum deviation from a 1.5m straight edgeplaced in any position on a nominally plane surface should notexceed 6mm.
Squareness and twist: Refer to BS 8110-Pt1 (cl. 6.2.8.3)
fpmccann.co.uk
Ellistown Office:Whitehill Road LeicestershireEngland LE67 1ET
Tel. 01530 240000 [email protected]
Magherafelt Office:16-18 Quarry Road MagherafeltNorthern Ireland BT45 8NR
Tel. 028 7954 9026 [email protected]