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DPR P-1P GUIDELINES AND PROCEDURES FOR THE DESIGN, CONSTRUCTION, OPERATION AND MAINTENANCE OF OIL AND GAS PIPELINE SYSTEMS IN NIGERIA- 2007
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DPR Guidelines n Procedures for the Design Construction Operation n Maintenance of Oil n Gas Pipeline Sys

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Regulatory requirements for pipeline projects in Nigeria. Enforceable on operators and engineering companies within the oil and gas industry.
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Page 1: DPR Guidelines n Procedures for the Design Construction Operation n Maintenance of Oil n Gas Pipeline Sys

DPR P-1P

GUIDELINES AND PROCEDURES FOR THE DESIGN, CONSTRUCTION, OPERATION AND MAINTENANCE OF OIL

AND GAS PIPELINE SYSTEMS IN NIGERIA- 2007

Page 2: DPR Guidelines n Procedures for the Design Construction Operation n Maintenance of Oil n Gas Pipeline Sys

TABLE OF CONTENT

Purpose 3 Scope 3 Basic Symbols 4 Section 1- Basic Pipeline Statutory Approvals 6 Section II- Liquid Petroleum Transportation Systems 13 Section III – Gas Transmission and Distribution Systems 23 Section IV- Procedure for Upgrading and / or Change of Service For 30 Pipeline System Section V- Procedure for Discontinuation, Abandonment and Resumption of 32 Operation of Pipeline Systems Section VI- Flow-line, Pipeline & Riser Systems for Offshore Operations 34 Section VII – Open Access Pipeline Systems 36 Section VIII- Miscellaneous 36 Definitions 38

Index 41

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1.1.0 PURPOSE.

These Guidelines are issued pursuant to the provision of sections 33 & 34 of the Oil

Pipeline Act CAP 338 of the Law of the Federation of Nigeria 1990. It prescribes

1. The procedure to be followed to obtain all necessary licenses and approvals for the

Design and construction of oil and gas pipelines.

2. The guidelines to follow during the construction, commissioning, operation and

maintenance of pipelines and their ancillary installations.

1.1.1 SCOPE

This guideline shall be applicable to all pipeline (section 11(2) Oil pipeline acts Cap 338

LFN 1990) systems employed for the service of transporting hydro-carbon fluid or fluids

associated with operations related to Petroleum exploitation, production, refinery and

product distribution. Open access pipeline systems shall observe any additional statutory

provisions of the Open access statutory framework which are outside the scope of this

guideline.

1.1.2 SECTION 11(2) OIL PIPELINE ACTS CAP 338 LFN 1990

Section 11(2) of the Oil Pipeline Act Cap 338 LFN 1990 defines pipeline as a means for

the conveyance of mineral oils, natural gas and any derivatives or component, and any

substance (including steam and water) used or intended to be used in the production or

refining or conveying of mineral oils, natural gas and any of their derivatives or

components.

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Page 4: DPR Guidelines n Procedures for the Design Construction Operation n Maintenance of Oil n Gas Pipeline Sys

BASIC SYMBOLS & ABBREVIATED TERMS

ANSI- American National Standard

ASME- American Society of Mechanical Engineers

ASTM- American Society for Testing & Material

AGA- American Gas Association

BFD- Basis for Design

CEP- Community Engagement Plan

DSAW- Double Submerged Arc Welded

EIA- Environmental Impact Assessment

ERW- Electric Resistance Welded

FLR- Flow-line, Pipeline & Riser

ITP- Inspection Test Plan

MFR- Melt Mass Flow-Rate

MOSR- Mineral Oil and Safety Regulation

NACE- National Association of Corrosion Engineers

NDR- National Data Repository

NDT- Non-Destructive Test

OPLL- Oil Pipeline License

PFS- Process Flow-Scheme

P&ID- Process and Instrumentation Diagram

PQR- Procedure Qualification Record

PRMS- Pressure Reduction and Metering Station

PTS- Permit To Survey

RBI- Risk Based Inspection

ROW- Right of Way

SCAW- Shielded Core Arc Welded

SDR- Standard Dimension Ratio

SOW- Scope of Work

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Page 5: DPR Guidelines n Procedures for the Design Construction Operation n Maintenance of Oil n Gas Pipeline Sys

TSC- Technical Safety Control

WPS- Welding Procedure Specification

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Page 6: DPR Guidelines n Procedures for the Design Construction Operation n Maintenance of Oil n Gas Pipeline Sys

SECTION I BASIC STATUTORY PIPELINE APPROVALS

1.2.1 PERMIT TO SURVEY A PIPELINE ROUTE

It shall be mandatory for the route of the proposed flow-line or pipeline to be surveyed or

that of an existing pipeline to be re-surveyed before the grant of an Oil Pipeline Licence

or the renewal of an expired licence.

For the purpose of this survey, a Permit to Survey shall be obtained in accordance with

the provisions of Sections (4) and (5) of the Oil Pipeline Act CAP 338.

An application for a Permit to Survey shall be accompanied by the specified number of

copies of the topographical map of the pipeline drawn on Scale 1:50,000 for pipelines of

length up to 50 kilometer and 1:100,000 for pipelines of lengths between 50 kilometer

and 100 kilometer and 1:250,000 for pipelines above 100 kilometer in length.

Topographical maps shall be presented in a GIS format developed with Minna as a geo-

reference datum.

1.2.2. LICENCE TO CONSTRUCT AND OPERATE PIPELINES.

An Oil Pipeline licence should be applied for within the validity of the Permit to Survey

for the purpose of constructing and operating the proposed pipeline.

In this regard, the provisions of Part III of the Oil Pipelines Act shall be followed in

making such applications in addition to which the following requirements shall be

fulfilled:

1.2.2.1 A statement indicating the service that the pipeline will render

1.2.2.2 The technical specifications of the proposed pipeline

1.2.2.3 The characteristics of the fluid to be conveyed through the pipeline

1.2.2.4 The total estimated cost of construction.

1.2.2.5 The List of the prospective construction companies being considered for the construction

of the pipeline shall be submitted to the Department of Petroleum Resources for

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Page 7: DPR Guidelines n Procedures for the Design Construction Operation n Maintenance of Oil n Gas Pipeline Sys

confirmation of companies’ accreditation and eligibility to render such services, in

accordance with the Provisions of the Petroleum (Drilling and Production) regulations.

1.2.2.6 Ten copies of a detailed survey description of the proposed pipeline Right of Way in

accordance with the Nigerian National Grid, indicating the width of the right of way with

the coordinates (In approved geo-ditic formats) of the various points of intersection shall

be submitted to the Director of Petroleum Resources.

1.2.2.7 Two copies of the plan of the pipeline showing the following:

i) The proposed route of the pipeline marked in red, with sections and quarter

sections shown.

ii) The location of each point at which there is a change in any of the following

parameters:

(a) Outside or nominal diameter of the pipeline

(b) Wall thickness of the line pipe material

(c) Type and Grade of line pipe.

(d) Designed maximum operating pressure.

iii) Direction of fluid flow along the pipeline

iv) The locations indicated by symbols of any installations along the pipeline.

v) The locations of the points at which other pipelines would be crossed by the new

pipeline indicating the owner of the pipeline to be crossed.

vi) The relative position of any existing pipeline or pipeline in an adjacent right of

way within 100 meters should be indicated stating the name of the owner of such

a pipeline.

vii) The regional topography of the area along the pipeline route within a distance of

100 meters on both sides should be indicated including any watercourses to be

crossed.

1.2.2.8 Two copies of the plan of the pipeline showing the following details:

(a) Location of any anchors or expansion loops

(b) Location and operating details of corrosion prevention devices, main line

valves and any emergency shut down devices.

(c) Pig launching and receiving points and any tie-in points with operating

details.

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1.2.2.9 A hydraulic profile of the pipeline indicating the position of any pumping or booster

stations and velocity profile (indicating erosional velocity boundaries).

1.2.2.10 For the ancillary facilities along the pipeline or its terminal ends such as compressor

stations, manifolds, meter banks etc., a general description of the facility and its

proposed design / operational parameters shall be given.

1.2.2.11 Two copies of the plan and profile of the pipeline showing the manner in which any

highway, railroad, water way or other pipeline lying along the route would be crossed.

For the purpose of renewal, a photocopy of the expiring licence with the relevant attachments

(shedule1&2) and a copy of the most recent pipeline integrity report shall be forwarded

alongside the application for renewal of the licence.

1.2.3 CONCEPTUAL DESIGN

All pipeline development projects shall duly obtain an approval for the conceptual

design prior to commencement of detailed design and construction.

Application for approval of conceptual design shall be forwarded to the Director of

Department of Petroleum Resources with the following deliverables:

1.2.3.1 Basic concept adopted for the development of the proposed pipeline system

1.2.3.2 Scope of work for the proposed pipeline development project

1.2.3.3 The design basis of the pipeline system

1.2.3.4 The approved technical specification for the proposed pipeline development project

1.2.3.5 A preliminary plan and profile for the proposed pipeline system

1.2.3.6 A copy of the approved FDP associated with this pipeline project where applicable

1.2.3.7 A copy of preliminary Environmental Impact Assessment

1.2.3.8 Basic concept of leak detection and general pipeline integrity monitoring

1.2.3.9 A copy of the planned organogram of the project execution / management team

1.2.3.10 A copy of the planned local content program for the proposed project

Company shall be requested to make a formal presentation of its conceptual design to the

Department at-least a month after the receipt of above deliverables.

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The Department of Petroleum Resources shall thereafter communicate approval of

conceptual design for the proposed pipeline development project. Where such approval

will not be granted, the Department shall notify the company not more than one (1)

month from the date of the presentation why such approval shall not be granted.

An approved conceptual design shall form the basis for the development of the proposed

pipeline system. Where a variation from the conceptual design is considered necessary in

the subsequent phases of the project, a re-validation of the concept will be requested for

and granted by the Director of Petroleum Resources.

1.2.4 DETAILED DESIGN

All pipeline development projects shall duly obtain an approval of the detailed design

prior to commencement of fabrication of line pipes and construction of pipeline system.

Application for approval of detailed design shall be forwarded to the Department of

Petroleum Resources with the following deliverables:

1.2.4.1 Approved for construction PFS with material balances of pipeline system inclusive of

the pigging facilities

1.2.4.2 Approved for construction P&ID for the pipeline system

1.2.4.3 Plan and profile of the pipeline system showing manner of crossings, pipeline marker

positions, Pipeline grade, cathodic protection, line sectionalization valve stations, etc.

1.2.4.4 An arc GIS spatial grid of the pipeline system with reference to Minna Datum

1.2.4.5 A copy of the QA /QC approved for the project execution

1.2.4.6 A copy of the major engineering, & Technical Safety control (TSC) reviews conducted

within the detailed design phase.

1.2.4.7 A copy of the pipeline construction plan inclusive of WPS / PQR

1.2.4.8 A copy of the technical data sheets for pipeline fittings / accessories

1.2.4.9 A copy of the hydraulic chart as well as velocity profile for the proposed pipeline system

1.2.4.10 A copy of the approved manufacturing Inspection plan for fabrication of line pipes /

coating, as well as pipeline fittings / accessories.

1.2.4.11 Where line pipes shall be procured as long lead items, it shall be necessary for the

licensee to notify the Department of all proposed manufacturing Inspection programs at-

least six weeks prior to commencement of pipe mill activities and make arrangements for

the full participation of the Director’s representatives. Representatives shall endorse as

witness in-factory quality assurance plan of the line pipes and pipeline fittings.

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Page 10: DPR Guidelines n Procedures for the Design Construction Operation n Maintenance of Oil n Gas Pipeline Sys

1.2.4.12 A copy of the stress / fatigue analysis of the pipeline system.

1.2.4.13 A copy of blow-down and de-pressurization plan for the pipeline system.

1.2.4.14 Leak detection and surveillance plan for the pipeline system

1.2.4.15 A copy of EIA approval

1.2.4.16 A copy of the proposed pipeline de-commissioning plan

The Department of Petroleum Resources shall convey approval of detailed design for the

proposed pipeline development project at-least one (1) month from the date of the receipt

of complete detailed design approval dossier. Where such approval will not be granted,

the Department shall notify the company not more than six (6) weeks from the date of

receipt of application why such approval shall not be granted.

1.2.5 OPERATION & MAINTENANCE PLAN

All pipelines licensed for operation within the provisions of the oil pipeline act in

Nigeria shall henceforth obtain an approval for the operation and maintenance plan for

every pipeline system.

Application for approval of operation and maintenance plan shall be accompanied with

the following:

1.2.5.1 A copy of the operation and maintenance plan of the pipeline system

1.2.6 COMMISSIONING

Hydrocarbon shall not be introduced into any newly constructed or upgraded pipeline

system without the commissioning approval of the Department of Petroleum Resources.

Commissioning approval shall be granted to any pipeline system that has met the

following conditions:

1.2.6.1 An application has been forwarded for grant of commissioning approval

1.2.6.2 The pipeline development project has met other necessary statutory requirements as

reflected in the pipeline compliance plan of the project.

1.2.6.3 The pipeline has been successfully pre-commissioned.

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1.2.7 SPECIAL CASES OF APPROVAL

1.2.7.1 Abandonment Plan shall be applied for in situation where construction of a pipeline

system shall require any form of abandonment.

Section V of this document shall apply. In addition application shall be accompanied with

a processing fee of N 50,000:00 made payable to the Department of Petroleum

Resources.

1.2.7.2 Discontinuation of Use or Change of Service for any pipeline system shall be effected

only upon the approval of the Department of Petroleum Resources.

Section V of this document shall apply. In addition application shall be accompanied

with a processing fee of N 50:00 made payable to the Department of Petroleum

Resources.

1.2.7.3 Change of Diameter At OPLL shall attract a fee of N 50:00 line for a change of

proposed diameter at OPLL stage from PTS.

1.2.7.4 Re-Validation of OPLL shall be effected for any pipeline works that are conducted

within the validity period of any existing OPLL. The following shall be supplied by a

pipeline licensee at-least one (1) month prior to commencement of any such works on

an existing pipeline:

1. Scope of work

2. Objective

3. Scheduled 1- Survey Description of existing pipeline ROW

4. Schedule 2 – Technical Specification of the pipeline system

5. Schedule of planned work.

1.2.8 EXCEPTIONS

Exceptions to some of the above statutory approvals can be considered, where the

pipeline licensee supplies sufficient justification within a reasonable time frame.

As a general note however the following exceptions shall apply:

1. OPLL shall not be required for pipelines classified as flow-lines upstream of any

manifold and being of such length that third party interference is absent.

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Page 12: DPR Guidelines n Procedures for the Design Construction Operation n Maintenance of Oil n Gas Pipeline Sys

2. OPLL shall not be required for any pipeline used for blow-down or depressurization

purposes of a process facility.

SECTION II LIQUID PETROLEUM TRANSPORTATION PIPING SYSTEMS

2.1.0 DESIGN CRITERIA: Reference Code ANSI /ASME B 31.4

The design criteria prescribed herein shall apply to new pipeline systems, relocation or

replacement and upgrading of existing pipelines.

a) The two commonly acceptable grade of line pipes for this service

shall be either those materials conforming with the ASTM A 106

Grade B or API 5L Grade B for low pressure range and any of the

API 5LX range for high working pressure or large diameter pipeline

where a lower grade will require excessively thick walls to cope

with the desired working pressures

b) The line pipe shall be seamless in fabrication and be Electric

Resistance Welded (ERW) or Double Submerged Arc Welded

(DSAW) types only.

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Page 13: DPR Guidelines n Procedures for the Design Construction Operation n Maintenance of Oil n Gas Pipeline Sys

c) The design shall generally be in accordance with the standard

ANSI/ASME B 31.4 – 1979 and its subsequent revisions published

by the American Society of Mechanical Engineers under the title

‘liquid Petroleum Transportation Systems”

d) In addition to the general provisions of the code, special attention

shall be paid to the following:

i) Wave and current loads shall be taken into account in the

stress calculation of pipelines to be laid at sea or riverbeds

without burial.

ii) Calculation of limit stresses due to sustained load, thermal

expansion and occasional loads where applicable shall be

strictly in conformity with paragraphs 402.3.2 and 402.3.3

of the code.

iii) Design and material selection of the pipeline components

such as tees, elbows, bends, valves, fittings etc. shall in all

respects, conform to chapter II, part II and III of the code.

iv) No used fitting of an existing pipeline shall be reused on a

new pipeline without its original specification being

identified and confirmed to be capable to perform the new

service

v) Threaded joints at both internal and external portions shall

all be of the tapered line pipeline thread type conforming

with API standard 5B or NPT threads in accordance with

ANSI B2-1 while the least nominal wall thickness of the

threaded portion of the pipe shall not be less than the value

specified in ANSI B.36.10

vi) All threaded joints shall be on sections of the pipeline

above ground.

vii) If two or more pipelines are to be connected in manner that

one will operate at a pressure higher than the other, they

shall be so designed that the pipeline system operating at

the lower pressure shall not be subjected to any pressure

greater than its licensed operating pressure.

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Page 14: DPR Guidelines n Procedures for the Design Construction Operation n Maintenance of Oil n Gas Pipeline Sys

viii) All pipe fittings, valves and equipment connected to the

pipeline shall have manufacturers’ ratings which are equal

to or greater than the proposed maximum operating

pressure of the pipeline.

2.2.0 CONSTRUCTION PROCEDURE

2.2.1 Application: This procedure shall apply to new pipelines construction and replacements

of existing pipelines.

2.2.2 Construction Code

a) The licensee shall inform the Director of Department of Petroleum Resources prior

to the start of construction.

b) All metallic pipeline material to be buried shall be coated with any of the following

systems – coal-tar enamel, Asphalt enamel, polyethylene tape, epoxy, asphalt mastic,

urethane or other material specially approved by the Department of Petroleum

Resources for specific reasons, while all surface pipelines shall be painted, raised and

maintained above ground on permanent supports.

c) The pipeline construction shall generally follow the steps outlined in Chapter V of

the standard ANSI/ASME B 31.4-1979 or its subsequent revisions.

d) All pipeline construction shall be carried out in a manner that will minimize

disturbance to the environment.

e) Special precautions shall be taken to protect the pipeline from washouts, unstable

soil, landslides or any other hazards that may cause the pipeline to move or be

subjected to abnormal loads.

f) Ditching for the pipeline shall follow good pipeline practice and consideration for

public safety as provided for in the Standard API RP 1102 shall be followed.

g) All pipelines welding shall be in accordance with the provisions of API 1104/1107

while welding inspection shall be by non-destructive method preferably using

Radiographic method contained in API 1104 – 1973 or its later editions.

h) Minimum soil coverage of pipelines shall be as follows:

Dry land – 1.0 meter.

River crossings and riverbeds – 1 meter.

Drainage ditches, Rail Road and Highway Crossing – 1.5 metres

Rocky Areas – 0.9 metres

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Swamp – 1.0 meter

Shipping Channels – 2.0 metres

i) At Rail road and Highway crossings, in addition to the specific requirement of the

relevant Government Agency responsible for these infrastructures, the following

precautions shall be taken:

j) Installations of carrier pipe or casing shall be in accordance with API RP 1102.

ii) The casing shall be insulated from its carrier pipe support and shall

extend to both sides of the railroad or highway. In the alternative the

crossing could be of a thicker wall line pipe covered with compacted full

and protective reinforced concrete slab.

iii) All surface lines shall be similarly buried with casing protections or

special construction specified in (ii) above at such crossings.

iv) Pipeline warning signs shall be conspicuously displayed at both the entry

and exit points of the pipeline crossings of railroads, highways, other

pipelines and rivers.

k) The licensee shall identify any pipeline laying within 30 metres radius of its area of

ground disturbance during pipeline construction.

l) The licensee before commencing any ground disturbance in a populated or controlled

area shall first accurately locate the position and alignment of the pipeline with

markings and distinguishable warning signs at adequate intervals.

m) If a pipeline lies within the 30-metre radius of construction, the licensee shall

endeavor to first of all locate the pipeline in question and manually excavate it till it

is sufficiently exposed for purpose of identification and avoidance by the

construction equipment. The same precaution shall be taken by any third party

undertaking any construction activity within this radius of safety zone around any

pipeline. Once the pipeline has been so exposed, no excavation within 1 meter

radius of it, shall be allowed

n) Where in the opinion of the Director of Department of Petroleum Resources, it is

desirable to do so, it may direct that an existing pipeline located within the

construction zone of a new pipeline in a populated or controlled area be either

completely de-pressurized, operated at reduced pressure, or be otherwise protected

throughout the period of ground disturbance in its vicinity.

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o) The same precautions as stipulated in (1) and (m) above shall apply to pipeline

crossings.

p) Mainline block valves shall be installed on the upstream side of major river crossings

and at pump stations while check valves shall be installed downstream of river

crossings.

Also, mainline valves shall be installed at other sensitive locations of the pipeline

such as in industrial, commercial and densely populated areas where construction

activities may pose particular risks of damage to the pipeline. The pipeline right of

way in these areas shall be clearly marked with signs for ease of identification.

q) Six months after the completion of construction, the licensee shall submit two copies

of the as built plan of the pipeline on the same scale as that of the plan submitted

along with the pipeline licence.

2.3.0 PROCEDURE FOR INSPECTION AND TESTING.

2.3.1 Notification: The Licensee shall notify the Director of Department of Petroleum

Resources of the completion of construction of the pipeline or any sections of it which is

due for testing giving notice of not less that one month from the date of commencement

of such tests.

2.3.2 Inspection and Test Guidelines

a) The pipeline material and construction shall be inspected visually and examined

radio graphically according to the procedure enumerated in Chapter VI of the

reference standard ANSI/ASME B 31.4 – 1979 or its latest edition

b) All tests shall generally be hydrostatic and be conducted in a manner that will ensure

the protection of life, property and the general environment of the pipeline.

c) The entire length of the pipeline shall be tested to the designed rated pressure while

any in-line pressure vessel or pre-fabricated manifold on the pipeline shall be tested

to the manufacturer’s specifications in accordance with the Mineral Oils Safety

regulations (MOSR).

d) The pressure recording instruments to be used for the tests shall have a valid

calibration certificate which should not be more than a year of issue and the chart

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record of the test shall be continuous and legible and all test results and any remedial

action taken shall be submitted to the Director of Department for approval before

commissioning of the pipeline. The Accuracy of the pressure recorder shall be within

two per-cent (2%) of its range.

e) Unless otherwise permitted by the Director of Department of Petroleum Resources,

pressure test duration shall not be less than twenty-four hours of continuous test both

for leaks and material failures. Buried pipeline of up to 100 meters in length and all

surface running pipelines could be tested for less periods but not lower than (1) hour.

f) The general guiding rule for environmental protection shall be as follows:

(i) Where the test pressure shall result in a hoop stress greater than 75 percent of

specified minimum yield strength of the pipeline based on the nominal wall thickness,

and the pipeline does not cross or pass within 100 metres of any environmental

protection arrangement, otherwise permission of the Director of Department of

Petroleum Resources would be required to ensure that adequate contingency plans

have been made for protecting the environment.

(ii) Any pipeline crossing watercourses shall be tested with adequate environmental

precautions taken.

2.3.3 Test Code

a) Unless otherwise authorized by the Director of Department of Petroleum Resources,

the following shall generally apply:

i) The actual test pressure throughout the duration of test shall not exceed 110% of the

minimum yield strength of the pipe material; hence the testing equipment shall be

preset not to produce more than this pressure during the test.

ii) The test medium shall be water except with special permission of the Director of

Petroleum Resources.

b) All buried pipelines shall be tested to a pressure not less than 1.25 times the

maximum designed operating pressure.

c) Surface pipeline transmitting liquid petroleum or gas shall be tested up to a pressure

not less than 1.4 times the maximum designed operating pressure.

d) All pipelines shall be tested to a minimum pressure of not less than 700 kilopascals

unless otherwise permitted by the Director of Department of Petroleum Resources

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e) The maximum test pressure in all cases shall not result in a hoop stress, greater than

110 percent of the specified minimum yield strength of the pipe material based on its

nominal wall thickness.

f) Valves and fittings on the pipeline under test shall not be subjected to a pressure

greater than the manufacturer’s test pressure rating during the test.

2.4.0 SAFETY AND MAINTANANCE PROCEDURE

2.4.1 The operator shall establish a written emergency plan for implementation in the event of

systems failures, accidents and other emergencies, which shall include procedures for

prompt and expedient remedial action for the following.

i) Safety of the public and operator’s personnel

ii) Protecting of property and the environmental and control of accident

discharge from the pipeline

iii) Adequate Personnel training for handling such emergencies

2.4.2 Care shall be taken to ensure that at no time should the maximum steady state operating

pressure and static condition exceed either the internal design pressure or the pressure

ratings of components used whichever is less. Pressure surges or any momentary pressure

variations shall not exceed 10 percent of these pressure limits.

2.4.3 Pipeline markers at crossings shall indicate the location of the line and the name of the

operating company.

2.4.4 All pressure relief devices shall be activated after installation to ensure that they function

properly and shall be inspected and re-certified once in twenty-four (24) months with the

report of such tests lodged with the nearest office of the Department of Petroleum

Resources.

2.4.5 The right of way should be maintained so as to have a clear visibility and give reasonable

access to maintenance crews. Clear access shall be maintained to valve locations and

ditches shall be protected against washout of the line.

2.4.6 The right of way shall be regularly patrolled for prompt detection of any line break,

encroachment or any other development that may endanger the safety of the pipeline and

any such development shall be promptly reported to the nearest office of the Department

of Petroleum Resources.

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2.4.7 All under water crossing shall be periodically inspected but not longer than once in two

years to ensure that there is sufficient cover for the pipeline and that the safety of the line

at crossings is not endangered in any way.

2.4.8 All pipeline repairs shall be carried out in accordance with good pipeline practice and

shall be generally undertaken in accordance with the safety provisions contained in the

API RP 1107 and API RP 1111 standards. The repaired section of the pipeline shall be

pressure tested at expected operating conditions like a new line. Detail report of this

exercise shall be submitted to the Director, Department of Petroleum Resources.

2.4.9 For offshore pipelines connected to platform risers, the riser installations shall be visually

inspected annually for physical damage or corrosion in the splash zone and above.

Records of such inspections shall be kept on site for future verifications whenever the

need arises.

2.5.0 CORROSION CONTROL

The following shall constitute the minimum requirements and the procedure for cathodic

protection of ferrous pipe and its components from internal and external corrosion the

design of which shall generally follow the specifications and procedures prescribed in

NACE RP 0169-96. and section 10.1&10.2 of API RP 1160 managing pipeline system

integrity.

2.5.1 External Corrosion Control of Buried or Submerged Pipeline

This shall consist of application of coating to the pipeline and its cathodic protection to

achieve the following objectives:

a) Protective Coating

i) Shall be applied in such a way that it will mitigate corrosion and adhere to the pipe

metal surface sufficiently enough such that it will effectively resist under film

migration.

ii) Shall be ductile and strong enough to resists cracking and damage during handling

and under soil stress.

iii) Shall be compatible with any supplemental cathodic protection and if is an insulating

type material shall have low moisture absorption.

iv) Shall be applied in such a way that no irregularities protrude through it and no

holiday gaps exist in the coating all along the whole length of the pipeline.

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v) The points of connection of any attachment to pipeline shall be equally sealed with

the coating, together with the attachments themselves.

b) Cathodic Protection System

i) This shall be provided by either a galvanic anode or impressed current anode system

installed in such a way that it mitigates corrosion and contains method of

determining the degree of cathodic protection achieved on the pipeline. The

criteria for the selection of an appropriate protection system shall be as listed in

section 7 paragraph 7.5 of NACE standard RPO 169-96 and relevant subsequent

provision.

ii) The system shall be installed not later than one year after the laying of the

pipeline in such a way that the pipe coating at the points of installation are kept

iii) The cathodic protection system shall be electrically isolated at all inter-

connections to other pipeline systems or structures except where the two

structures are mutually protected by the same system.

iv) The cathodic system shall be protected against damage by atmospheric electrical

discharges, underground cables and power lines.

v) Except for underwater pipelines, sufficient test leads shall be installed on buried

pipelines for occasional check of the effectiveness of the cathodic protection to be

carried out by electrical measurements. Such test stations shall include all pipe

casing installations, insulating joints, all crossings and main manifold junctions.

vi) A minimum separation of 3 meters shall be maintained between electric

transmission tower footings, ground cables and earthlings, power lines and the

pipelines under protection.

c) Monitoring of Cathodic Protection Systems

i) Cathodic protection facilities shall always be maintained in serviceable condition

and be electrically tested and inspected once a year with appropriate corrective

measures taken where such inspections reveal any weakness in the system. A

report of such inspections shall be lodged with the Department at the completion

of such exercise. However, all sources of impressed current rectifiers and other

associated devices shall be inspected and tested at quarterly intervals to ensure

that they are functioning properly.

2.5.2 Internal Corrosion Control

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a) The general rule shall be that of avoiding transportation of any corrosive

materials in a pipeline without appropriate measure taken to mitigate the

corrosion effect of the commodity on the internal section of the pipeline.

b) However, internal corrosion shall be prevented either by frequent pigging,

inhibiting, scraping or application of internal coating on the pipeline before

laying.

c) Whichever method is used, appropriate precautions shall be taken, such as the

utilization of sufficient coupon holders when inhibitors are used and the

compliance with established industry standards of internal coating materials.

2.5.2.1 Monitoring of Internal Corrosion

This shall be by the running of intelligent pig or other internal pipeline survey instrument

throughout the whole length of the pipeline at least once in five years. A report of such

annual inspection shall be lodged with the Department on schedule.

2.6 RISK BASED INSPECTION

2.6.1 Licensees shall submit in duplicate copies details of its risk based inspection programs for

review and endorsement. Program shall as a minimum specify the following:

1. The overall principles upon which the RBI program is designed

2. The approved Risk Assessment methods utilized for RBI program

3. An overview of the proposed plan for addressing all the identified risk to ALARP levels

4. An overview of performance monitoring methodology of the proposed plan for risk

mitigation

5. An RBI Emergency response plan

6. An overview of the Database program required for the RBI program. It shall be expected that

elements that define availability and reliability for a robust database program will be

furnished.

7. An overview of the implementation program vis-à-vis human resource responsibility levels

for RBI execution

2.6.2 RBI programs shall be reviewed on an annual basis with representatives of the Director

of Petroleum Resources, at such a period when all performance indicators for a licensees’

RBI programs for all its pipeline systems are ready. To this effect, it is required that

licensee notifies the Department at least a month in advance.

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2.6.3 The Department shall be notified of all baseline inspection activities for generation of

RBI performance indicators and provision made for its active participation.

2.6.4 Licensee shall ensure that the Department is availed reasonable opportunity of training

relevant to all the areas of its RBI program.

SECTION III GAS TRANSMISSION AND DISTRIBUTION PIPELINE

3.1.0 GENERAL DESIGN CONSIDERATIONS

3.1.1 Scope: The guideline covers the design, fabrication, installation, inspection, testing,

operation and maintenance of gas transmission and distribution systems. It shall apply to

piping systems required to operate with metal temperature of between 450oF and minus

20oF only.

3.1.2 Design Criteria and Materials Specifications

Applicable standard shall be the ANSI/ASME B31-8 1986 or its later editions under the

title “Gas Transmission and Distribution Piping Systems”

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a) All materials to be used shall generally conform to the

specifications in appendix B of the reference Standard ASME

B31.8 for the structural materials of the line pipe, valves,

fittings and flanges, bolting and tubing.

b) The pipelines shall be generally seamless or of the ERW and

SCAW types.

c) Thermoplastic and thermosetting pipe materials shall also be

acceptable provided that they conform to ASTM specifications

02513 and 02517 respectively and shall be inhibited against

material degradation effects of ultra violet rays if used in

locations where the pipeline is exposed to sunlight.

d) Weldability of the ferrous pipe material shall be tested in

accordance with the requirements of API standard 1104.

e) Adequate provision shall be made for the flexibility of the

pipeline while under pressure in the form of anchorage and

guide points and for temperature induced stresses by allowing

for expansion joint couplings.

3.2.0 Guideline for the Design, Construction and Inspection Testing of Gas Pipeline

3.2.1 Application These guidelines shall apply to the design and construction of new pipelines

and the replacement of existing ones as from the date of adoption of this document.

3.2.2 Applicable Standards and Specifications

a) The standards and codes specified in ANSI/ASME B31.8 and National

Association of Corrosion Engineers Standards RPO169-96 generally referred

to as NACE standard RPO169-96 shall be followed in the design and

construction of gas pipelines and their corresponding corrosion control

installation respectively.

b) The process of manufacture of the specified pipeline system shall generally

comply with the various specifications of API 5L or its internationally

recognised equivalent. It shall be expected that operator or owner of a licensed

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pipeline system shall maintain in its custody sufficient manufacturing records

and data to substantiate that acceptable industry standard was employed in the

production of the pipeline system. Manufacturing records such as incoming

material inspection reports, welding procedure specification / procedure

qualification records, in-factory mechanical and chemical tests records as well

as NDTs results, calibration data or certification of test equipments, approved

ITPs and marking schemes, material traceability, dimensional checks and

report of workmanship/defects examinations carried out during manufacturing

processes etc.

c) Long distance gas transmission pipelines shall be made of steel, the design

and construction of which shall be governed by the population density indices

specified in ANSI/ASME B31.8 and the corresponding design factors. Also

the specified construction types of pipelines in the proximity of main roads

and railroads and the mode of their crossing shall be complied with.

d) The minimum depth of burial shall be as specified in section II paragraph

2.2.2 (h) but where these minimum depths could not be achieved or the

pipeline at these points shall be encased, bridged or specially reinforced to

withstand any anticipated external load.

e) There shall be a minimum clearance of 0.5 meter between the pipeline and

any other underground structure not connected with it.

f) It shall be mandatory for all buried pipelines to be protected against corrosion

and where any pipeline is to transport corrosive or toxic gas, then the design

parameter shall be such that the gas pressure at any time in the pipeline shall

not result in a hoop stress greater than 60 percent of the specified minimum

yield strength of the pipeline material based on the nominal wall thickness.

Also, block valves and check valves for such pipelines shall be so located as

to prevent the escape of the corrosive or toxic gas into the atmosphere in the

event of a pipeline failure.

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g) Inspection of pipeline construction materials and its appurtenances, welding,

ditching, stringing and the general installation shall follow the procedure

outlined in chapter IV of the ANSI/ASME B31.8.

h) All gas pipelines laid in farmlands, virgin areas and sparingly populated areas

shall be tested with water up to a minimum pressure of 125 percent of their

maximum operating pressure or with air up to 110 percent of their minimum

operating pressures. Pipelines laid in densely populated areas shall be tested

ONLY with water up to a minimum and the test result shall be lodged with the

nearest office of the Department of Petroleum Resources in the area.

i) Leak test shall however be performed on the pipeline system with the use of

pressurized air or gas between 100 PSI to 20 percent of the minimum

specified yield of the material for pipelines that has been designed to

withstand 20 percent or more of the specified minimum yield strength. While

pipeline to operate at below 100 PSI be leak tested at maximum system

pressure.

3.2.3 Design Specifications of Gas Pipeline Ancillary Equipments / Facilities

3.2.3.1 Regulating & Metering Stations

The following design specifications shall be applicable to PRMS associated with gas

pipeline systems.

a) design factor of station piping shall be 0.50

b) All gas flow rate, totals and quantities delivered during any period shall be calculated by

the operator in accordance with best proven industry standard.

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c) Calculated volumes shall be corrected for temperature and density as provided in ISO

9676 at base conditions of 14.73psia (1.01560 bar) and 60 deg F (15.5 deg C).

Corrections of volumes for deviation from Boyle’s Law shall be made in accordance with

the procedures published in the AGA report No.8.

d) The accuracy of all measuring instruments shall be validated by the operator at-least

once in every calendar month and the period between any two re-validation of any such

equipment shall not exceed 60 days. Re-calibration of equipments shall done at-least

once in every 12 months. Validation and calibration procedures shall be established

during the procurement of such equipment.

e) The operator shall ensure that data used to determine invoiced quantities will be retained

for a period of 24 months from the end of the calendar year to which they relate (unless

there is a dispute, in which case such records shall be retained until the resolution of the

dispute)

f) The operator shall inspect each valve critical to the safe operation of the pipeline and

shall carry out a partial stroke test at intervals not exceeding 15 months, but at-least once

each calendar year. The operator shall maintain valves in accordance with valve

manufacturer’s recommendations.

g) The operator shall not discharge gas from Blow-down piping where it will create a hazard

to public health or safety.

3.2.4 Gas Pipelines made with materials other than Ductile steel

a) Cast Iron Materials

Cast iron Materials shall be used for gas pipelines under specified application to and

special approval by the Director, Petroleum Resources and all such applications

shall be supported with the compelling reasons for using Cast Iron Material. In such

the design considerations shall strictly follow the specifications in paragraph 842 of

the reference standard.

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b) Plastic Materials: The use of thermoplastic and thermosetting plastic materials of the

grades specified in ASTMD 2513 and ASTMD 2517 shall be generally allowed for

laying service lines only.

a. The design pressure for plastic gas piping system shall be governed by the

formula given in paragraph 824.31 of reference standard (ANSI/ASME

B31.8) where the value of the plastic design factor shall not be less than 0.32

for any case.

ii) Plastic pipe materials shall not be used in any service where the maximum and

minimum operating Temperatures shall be higher or lower than 100oF and 20oF

respectively

iii) Plastic pipe materials to be used shall be inhibited against the effect of Ultraviolet

rays which renders such materials brittle when exposed to sun light

iv) Plastic pipes or tubing shall not be threaded at joints but shall be jointed by the

solvent cement method, adhesive method, and heat-fusion or by the means of

compression coupling or flanging whichever conforms to the manufacturer’s

specifications.

v) Extreme caution shall be taken in laying plastic pipelines to avoid any damages to

the material. All buried plastic pipelines of ½ inch nominal diameter and above

shall have a minimum wall thickness of 0.1 inch while those below ½ inch

nominal diameter shall have a wall thickness not less than 0.06 inch.

vi) Plastic pipes shall be buried in undisturbed or well-compacted soil while no mitre

bends shall be permitted at any portion of the pipeline.

vii) Plastic pipes shall be tested at pressure not less than 150 percent of their

maximum operating pressure or 50 PSI whichever is greater and shall not on any

occasion be subjected to a pressure more than 300 percent of their maximum

operating pressure.

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viii) Certificate of conformity to required specifications shall amongst other items

provide information on the following parameters for plastic gas transmission

system :

Compound Conventional density Volatile content Water content Carbon Black dispersion Resistance to gas condensate Resistance to Rapid crack propagation (critical pressure, Pc) (e>/= 15mm) Resistance to slow crack growth (dn: 110mm or 125mm- SDR 11) Tensile strength for butt fusion (dn:110mm or 125mm- SDR 11) Pipeline Hydrostatic strength (20 deg centigrade, 100h, 80 deg c, 165h, 80 deg c,1000h) Elongation at break Resistance to slow crack growth e</= 5mm (Cone test) Resistance to slow crack growth e> 5mm (Notch test) Resistance to rapid crack propagation (critical pressure, Pc) Oxidation induction time (Thermal stability) Melt mass flow-rate (MFR) Longitudinal reversion Valves Resistance to weathering Leak-tightness of seat and packing Actuation mechanism resistance Resistance to bending between supports Thermal cycling resistance dn>63mm Leak-tightness under bending with thermal cycling, dn</= 63mm Leak-tightness under tensile loading Leak-tightness under and after bending applied to the operating mechanism

3.3.0 OPERATION AND MAINTENANCE OF GAS PIPELINES.

3.3.1 This shall be as specified in paragraph 2.4.0 and 2.5.0 of section II of this document in

addition to which the provisions of NACE standard RP1069-96 shall be followed in the

design and maintenance for the associated corrosion control system of the pipeline.

3.3.2 Any gas pipeline that will not be put into use for more than six months after construction

shall be filled with inert gas or nitrogen and if it is to be put into use after one year of

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completion shall be pressure tested and certified by an official of Department of

Petroleum Resources before being put into use.

3.3.3 Gas pipeline systems shall be well purged with water, air or inert gas before undertaking

any repairs and the environment of the repair site shall be constantly monitored with gas

detecting device to ensure adequate safety.

SECTION IV PROCEDURE FOR UPGRADING OF A PIPELINE OR FOR CHANGING THE

SUBSTANCE TRANSMITTED BY THE PIPELINE

4.1.0 PIPELINE UPGRADE.

4.1.I Application

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Any Licensee that desire to upgrade the maximum operating pressure of this pipeline

shall lodge an application with the Department of Petroleum Resources to that effect

giving the following information:

a) The reason for his desire to operate the system at a lower/higher pressure than

its original maximum designed pressure.

b) The leak/repair history of the pipeline to be upgraded.

c) The modification that shall be made to the pipeline system to qualify it for

upgrading in accordance with the specifications contained in paragraph 845 of

ANSI/ASME 31.8

d) The test that will be carried out on the pipeline system after upgrading which

shall be compatible with the procedure outlined in section III paragraph 3.2.0

of this documents in which the upgrade maximum operating pressure will now

be pressure parameter to use for the tests.

4.1.2 The grant of approval to carryout the upgrading and operate the upgrade pipeline at the

new pressure shall be contingent upon satisfactory fulfilment of the conditions listed in

4.1.1 above.

4.2.0 CHANGING OF THE SUBSTANCE TRANSMITTED BY THE PIPELINE

4.2.1 Application

This shall apply to situations when the Licenses desire to change the nature of the fluid

transmitted by the pipeline in the following manner:

a) From Liquid Petroleum to Gas

b) From sweet Gas to Corrosive Gas

c) From Hydrocarbon substance to water etc.

4.2.2 Procedure

In all such cases, an application for making the change shall be made to the Director of

Department of Petroleum Resources giving the following information.

a) The reason for the change

b) The leak history of the pipeline in question

c) The modifications that shall be made to the pipeline system for it to be capable of

rendering the new service.

d) Other relevant information that will enable the Department undertakes a realistic

assessment of the request for the purpose of approval.

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4.2.3 Emergency Notice.

In case of an emergency, the nearest office of the DPR shall be notified of the above

(4.2.0)

SECTION V PROCEDURE FOR DISCONTINUATION, ABANDONMENT AND

RESUMPTION OF OPERATION OF PIPELINE SYSTEMS

5.1.1 Discontinuation of Operation of Pipeline Systems

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a) The Licensee shall apply to the Department giving three months notice of its intention

to discontinue with the operation of the pipeline system or ancillary facilities such

applications shall be accompanied with the following

i) The reasons for the discontinuation of the operation of the pipeline system

ii) Two copies of the plan of the entire pipeline or part there of in which the

operations is to be discontinued shown in green colour.

iii) The proposed method of discontinuing operations.

5.1.2 Procedure for Discontinuation of operations

a) Apart from the conditions that may be specified when granting discontinuation approval,

the pipeline to be discontinued with shall be disconnected from all other facilities like

other pipelines, meter stations, ancillary facilities and other appurtenances.

b) It shall be purged of all Petroleum Liquid or Gas with water or an inert material and

capped at both ends with moisture resistant materials.

5.2.0 Abandonment and Removal of Pipelines

5.2.1 All the steps outlined in 5.1.1 and 5.1.2 above shall be followed in cases where the

pipeline is to be completely abandoned.

5.2.2 The right of way of abandoned pipelines shall continue to be maintained and clearly

identified for as long as the pipeline remains in place.

5.2.3 In cases where the pipeline is to be removed, the Licensee shall furnish the Department

with the proposed work programme for its removal. Also the Licensee shall restore into

perfect condition the right of way of the pipeline and other disturbed land areas in the

neighbourhood after its removal.

5.3.0 Resumption of Operation of an Abandoned or Discontinued Pipeline

5.3.1 An application shall be made to the Department for approval to resume operations in an

idle pipeline system.

5.3.2 Such applicants shall state reasons for the resumption of operation and the proposed

method to be used in reactivating the pipeline.

5.3.3 All such pipelines shall be tested as new under the proposed operating conditions of the

pipeline after reactivation.

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SECTION VI FLOW-LINE, PIPELINE & RISER SYSTEMS FOR OFFSHORE OPERATIONS

6.1 Basic Statutory Approvals

Basic statutory pipeline approvals applicable to deep offshore flow-line, pipelines and riser

systems shall as a minimum be as given in section I.

6.2 Design Criteria

In addition to the general requirements of sections II & III of this guideline the following

shall be specifically applicable to the design of any Flow-line and riser system in the

Nigerian offshore and deep offshore locations:

Proper design consideration shall be given to establish acceptable / tolerable limits for the

following parameters associated with offshore flow-lines and riser operations:

6.2.1 Allowable stresses

6.2.2 Allowable deflections

6.2.3 Hydrostatic collapse

6.2.4 Fatigue / Service Life

6.2.5 Overall column Buckling

6.2.6 Storm and contingency operation

6.2.7 Loads and load effect

6.2.8 Loading conditions

6.2.9 Flow-assurance

6.2.10 Maintenance, Inspection and replacement

6.2.11 Temperature limits

6.2.12 Abrasion and wear

6.2.13 Interference

6.2.14 Corrosion 6.2.15 Marine Growth and Biological Considerations 6.2.16 In-place Stability API 2RD & API 1111 shall form the basic reference codes / standards for the design of these systems.

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Where model studies will be carried out for any of the systems associated with the FLRs, for the

purpose of guaranteeing any design / technological procedure the company shall notify the

Director of Petroleum Resources at-least four (4) weeks prior to the conduct of the exercise.

The Director shall have the liberty of nominating officers to witness and endorse the results

generated in such model test activity.

6.3 O&M

The approved operation and maintenance schedules shall be appropriately implemented

during the operational life span of the FLR systems.

Failure to fully implement the approved O&M programs shall become an offence punishable

under the prescribed penalties of the Oil pipeline acts of the Federal Republic of Nigeria.

SECTION VII OPEN ACCESS PIPELINE SYSTEMS

Open access pipeline systems shall comply with all the statutory requirements of this procedure guide and additional requirements specified by applicable open access regulatory frameworks.

SECTION VIII MISCELLANEOUS

8.1 ACCIDENT REPORTING FORMAT

All accidents related to any pipeline operation shall be reported within 48 hrs of its discovery

to the closest office of the Department of Petroleum Resources giving the following

information:

i. Pipeline system affected

ii. Valid OPLL number

iii. Suspected cause of accident

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iv Estimated lost associated with the accident

v Emergency remediation response effected on discovery

vi. Plan for restoration of pipeline operations to its licensed conditions

8.2 NON-COMPLIANCE WITH THE PROVISIONS OF THIS GUIDELINE

Non-compliance with the provisions of this guideline by any pipeline operator / owner shall

be treated as an offence punishable under the penalties prescribed under the Oil pipeline act or

the special fines approved by the Director, Department of Petroleum of Resources for the

purposes of enhancing strict compliance with relevant pipeline legislation.

8.3 VARIATION

Any required variation from the provisions of this guideline shall be communicated to the

Director, Petroleum Resources before implementation.

The Director, Petroleum Resources, shall grant approval for such variation to be implemented

and where such an approval can not be granted, the company shall be duly informed.

8.4 PIPELINE COMMUNITY ENGAGEMENT

Every pipeline development activity shall be expected to develop a sustainable Community

Engagement Program (CEP) for all its pipeline communities.

The CEP shall optimally involve all necessary stakeholders in both its generation and

implementation and shall be submitted in three (3) copies for the approval of the Department

of Petroleum Resources along with the request for grant of Oil Pipeline License.

As part of the community engagement program, company shall consider incorporating the

following:

1. Pipeline community shall supply manpower required for conducting an effective R.O.W

surveillance coordinated by the community head. Surveillance activity shall be conducted

under an MOU executed between the pipeline owner and the community leader spelling out

responsibilities, allowances and reporting pattern.

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2. Pipeline owner shall optimally utilize pipeline community local content capacity in executing

all pipeline related projects.

3. State government shall endorse the CEP that is to be submitted to the Department of

Petroleum Resources.

Renewal of existing pipeline systems shall be granted only on the submission and approval of

a comprehensive pipeline CEP.

DEFINITIONS APPROVAL – Formal grant of consent by the Director of Petroleum Resources in any

retrievable format that can be re-produced as documentary evidence.

CONCEPTUAL DESIGN – Engineering design activities required to specify pipeline

development programs such as SOW, BFD, technical specifications etc. Conceptual Design

Approval shall be granted for stand-alone pipeline development projects while approval for

facility development project with major pipelines being part of the SOW shall be granted only

after an endorsement of pipeline concept by pipeline and Oil transportation.

COMMISSIONING – Series of activities leading to the introduction of hydrocarbon fluid into a

pipeline system that has been successfully pre-commissioned.

Commissioning approval shall be obtained prior to commencement of scheduled activities and

procedures connected to commissioning.

CEP- Community engagement program

DETAILED DESIGN- Engineering activities required to develop an approved conceptual

design into an executable level for provision of a pipeline system. Detailed design approval shall

be granted for stand-alone pipeline development projects while approval for facility development

projects with major pipelines being part of the SOW shall be granted only after an endorsement

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of the pipeline detailed design activity by Pipeline and Oil Transportation branch of the

Department.

DIRECTOR- The Director of the Department of Petroleum Resources or an appointed officer

by the Director to act on his behalf.

EMERGENCY SITUATION- An event and /or operational offset, that requires an immediate

remedial action and /or solution of that nature or extent that can be termed mandatory for a safe

operation of the pipeline system.

EXCEPTION- These are areas where the normal requirements of these guideline are not

applicable in either its entirety or otherwise.

EXPOSED PIPELINE – A pipeline where the top of the pipe is protruding above ground for

onshore / swamp pipelines and or where the top of the pipe is protruding above the seabed in

water less than 8 meters deep as measured from the mean low water mark for offshore pipelines.

FLOWLINE- A pipeline flowing hydrocarbon and /or their derivatives or components from the

wellhead facilities to the first gathering manifold.

FLR – Flow-line and Riser

MAINTENANCE – Approved programs or plans of condition monitoring and repairs required

to ensure that pipeline system operates optimally for the required life-span.

MFR- Melt mass Flow-rate for pipeline plastic material

MIP – Manufacturing Inspection plan and is required during project implementation to ascertain

the technical integrity of line pipes, coating and all other associated components of the pipeline

system.

OFFENCE- A breach of this guideline or any requirements associated with compliance to the

Oil pipeline act.

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OPEN ACCESS – Pipeline system operated within the open access regime.

OPERATION- The normal execution of activities for which pipeline system was designed to

perform.

PIPELINE- A pipe or tubing used in the transportation of hydrocarbon resource from the first

gathering manifold to all the facilities required for processing, distribution and export.

PIPELINE SYSTEM- All parts of those physical facilities comprising a particular pipeline

through which hydrocarbon resource flows, including pipe, valves, and other appurtenances

attached to pipe such as, pump or compressor stations, regulating and metering stations, block

valve stations, electrical equipment stations for CP etc.

PIPELINE GAS – Gaseous Petroleum shall include but not limited to the product specification

of export gas in GPSA and ASME B 31.8.

PIPELINE LIQUID - Liquid Petroleum shall include but not limited to the scope of fluids

covered by ASME B 31.4

PRE-COMMISSIONING – Series of approved activities required for the purpose of

establishing availability, functionality and reliability of a pipeline system prior to introducing

hydrocarbon for normal transportation services.

Pre-commissioning schedules and procedures shall be submitted to the Director of Petroleum

Resources before commencement of such activities.

PROJECT- Activities executed within a framework that requires approvals / endorsements.

RE-VALIDATION- Processes of confirming validity of any statutory instrument that has been

granted in situations where a modification of the original approval criteria is a possibility or

equipment used in monitoring / controlling the hydraulic properties of pipeline flow.

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SDR- Standard Dimension Ratio which is a ratio of the plastic pipe’s outer diameter to its

nominal wall thickness

VARIATION – These are areas of this guideline that pipeline owners / operator desire to take a

deviation from.

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