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Store this manual so that it can be retrieved whenever
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Instruction ManualDP-22S /22L /24S
Ver.1
M7-Y1520 2003.08
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1
Correct operation and periodic maintenance are essential for
ensuring safe use of this machine.Thoroughly read this manual
before using this machine.
DUPLO CORPORATION
DUPLO CORPORATIONDuplo building, 1-6, Oyama 4 chome, Sagamihara,
Kanagawa 229-1180, Japan
TEL: +81-42-775-3602FAX: +81-42-775-3606E-mail :
[email protected]
-
121
Thank you for your purchase of the Duprinter
DP-22SII/22LII/24SII.To ensure safe and efficient prolonged use of
this machine, read and thoroughly understand this manual
beforeusing this machine. After using this manual, be sure to keep
it in a place to handy reference.
Introduction
PLEASE NOTEIn the interest of upgrading our products,
specifications and other data given in this manual are subject
tochange without notice. If the manual contains anything that you
do not understand, contact the manufac-turer for clarification.
00.Introduction 03.8.19, 5:58 PM1
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2
The following is a quick reference to the functions of the
DP-22SII/22LII/24SII printer.
B4 Printout
B5 Printout
A4 Document
Enlargement/Reduction ........ (a P.39)This function copies a
document on one standard paper size to another larger or smaller
standard paper size.
94% Reduction ....... (a P.40)This function slightly reduces the
size of a document when printing to the same standard paper size as
the docu-ment.
A4 Document A4 Printout
(94%)
Function Quick Reference
1%-Step Enlargement and Reduction ......... (a P.42)This
function enlarges or reduces a document in 1% steps between 50% and
200%.
Document
Printout
00.Introduction 03.8.19, 5:58 PM2
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321
Text/Photograph/Text and Photograph Mode ......... (a P.47)This
function selects the optimum print quality to match the
document.
ABCDEFGHABCDEFGHIJKLNOPQRSTUVWXYZabcdefghijklmnopqrstuvwxyzABCDEFGHIJKLNOPQRSTUVWXYZabcdefghijklmnopqrstuvwxyzABCDEFGHIJKLNOPQRSTUVWXYZ
ABCDEFGHABCDEFGHIJKLNOPQRSTUVWXYZabcdefghijklmnopqrs
Text Text/Photograph Photograph
Book Shadow Eraser Mode ......... (a P.60)This function erases
the shadows on the center or edges of book or other folded
documents when printing the openspread.
Document
Printout
Printout
With shadow eraser
Without shadow eraser
2 images
4 images
8 images
Document
Multiple Printing ............. (a P.56)This function prints
Multiple images of a document on one page.
00.Introduction 03.8.19, 5:58 PM3
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4
Batch Printing ........ (a P.63)You can print the specified
number of sets of copies in each set.
1
1
1
1
1
1
1
1
Document1st set
5 copies x 2 sets2nd set
3 copies x 4 sets3rd set
2 copies x 5 sets
1 1 1 1
Changing Print Quantity per Document ......... (a P.67)This
function changes the number of prints made from each document.
2
2
23
2
3
3
3
31
Documents
11 3
1st document5 copies x 2 sets
2nd document3 copies x 4 sets
3rd document2 copies x 5 sets
2
2-in-1 Layout Available only with ADF installed ......... (a
P.58)This function prints two different documents on one page.
DocumentsPrintout
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ContentsIntroduction
.........................................................................................................................
1Function Quick Reference
.................................................................................................
2Notes on Safety (Please Read and Observe)
...................................................................
8
Safety Precautions
..............................................................................................
8Warning Sticker
........................................................................................................
11Positioning the Machine
...........................................................................................
12Maintenance
.............................................................................................................
13Printing and Duplicating Cautions
............................................................................
14Conventions Used in This Manual
............................................................................
15
Chapter 1 Before Using This MachineSystem Setup
....................................................................................................................
18Part Names and Their Functions
.....................................................................................
19
Printer Appearance
..................................................................................................
19Control Panel
............................................................................................................
22LCD Panel
................................................................................................................
24
Turning Power ON/OFF
....................................................................................................
25Turning ON Printer
Power.........................................................................................
25Turning OFF Printer Power
.......................................................................................
26Standard Mode
.........................................................................................................
26Key Card Counter [Available only with Key Card Counter installed]
......................... 27
Document/Printing Paper Specification
.........................................................................
28Acceptable Documents
............................................................................................
28Acceptable Printing Paper
........................................................................................
28
How Platemaking and Printing is Performed
.................................................................
29Platemaking..............................................................................................................
29Printing
.....................................................................................................................
29
Chapter 2 Printing Using Basic FunctionsBasic Printmaking
............................................................................................................
32Loading and Replacing Paper
.........................................................................................
34
Loading Paper
..........................................................................................................
34Adjusting Paper Feed Pressure
................................................................................
35
Loading Documents
.........................................................................................................
36Positioning the Document
.........................................................................................
36Loading Document on Document Glass Plate
......................................................... 37Loading
Document in ADF [Available only when ADF installed]
.............................. 38
Enlargement and Reduction
............................................................................................
39Enlarging/Reducing from Standard-Size Document to Standard-Size
Paper .......... 3994% Reduction
.........................................................................................................
401% - Step Enlargement and Reduction
....................................................................
42
Selecting Printing Paper Size
..........................................................................................
44Text/Photograph/Text and Photograph Mode
................................................................
46Print Output
.......................................................................................................................
48
Installing Print Tray
...................................................................................................
48Truing up Printed Pages
...........................................................................................
50
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Contents
Chapter 3 Printing With Various FunctionSaving Settings
.................................................................................................................
52
Saving Settings
........................................................................................................
52Retrieving Settings
...................................................................................................
54Clearing Settings
......................................................................................................
55
Multiple Printing on One Page
.........................................................................................
562-up Function
...........................................................................................................
562-in-1 Layout [Available only when ADF installed]
.................................................... 58
Book Shadow Eraser Mode
.............................................................................................
60Adjusting Plate Darkness
................................................................................................
62Batch Printing
...................................................................................................................
63
Batch Printing
...........................................................................................................
63Batch Printing (changing print quantity per document)
............................................ 67Dividing Sections
with Tape [Available only with Tape Cluster Device]
..................... 70
Chapter 4 Miscellaneous FunctionsConfidential Safeguard Function
....................................................................................
74Total Counter Display Function
.......................................................................................
75Print Speed Adjustment Function
...................................................................................
76Printing Position Adjustment Function
..........................................................................
77On-Line Print Function [Available Only With Interface Kit
Installed] ........................... 78
Chapter 5 Replacing ConsumablesReplacing the Ink Pack
.....................................................................................................
80Replacing the Master Roll
................................................................................................
83Replacing the Master Ejection Core
...............................................................................
86Replacing the Drum Unit
..................................................................................................
88
Removing the Drum Unit
..........................................................................................
88Installing the Drum Unit
............................................................................................
90
Chapter 6 TroubleshootingCountermeasures to Troubles
.........................................................................................
94
Power Does Not Turn ON
.........................................................................................
94Platemaking/Printing is Not Possible
........................................................................
94
Error Messages
.................................................................................................................
95Supplying or Changing Paper While Printing
................................................................
98
If Paper Runs Out During Printing
............................................................................
98Adding Paper While Printing
.....................................................................................
98Changing Paper Selection While Printing
...............................................................
100
Paper Jams
.....................................................................................................................
102When PAPER LEFT JAM is Displayed (Feed Tray)
.............................................. 102When PAPER RIGHT
JAM is Displayed (Print Tray)
............................................ 103
When MAST. EJECT ERROR is Displayed
.................................................................
106When MASTER SET MISS is Displayed
.....................................................................
109
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Contents
Chapter 7 Specifications and MaintenanceSpecifications
.................................................................................................................
114
AppendixIndex
................................................................................................................................
118Quick Operation Guide
..................................................................................................
120
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Notes on Safety (Please Read and Observe) Safety Precautions
Various symbols and pictures are used in this manual and on the
stickers affixed to the machine. These symbols andpictures provide
warnings and instructions to prevent danger to you or other
personnel, and to prevent damage to officeproperty. The meanings of
these symbols and pictures are explained below.
WARNING Indicates a high degree of potential danger. If the
warning is ignored, death or seriousinjury may result.
CAUTION Indicates a medium degree of potential danger. If the
caution is ignored, medium injury ordamage to property may
result.
[Examples of Pictorial Symbols] A circle with a line through it
indicates a prohibited action. The particular act prohib-
ited is indicated by a picture inside the circle. (In the
example shown here, the prohibitedact is disassembly.)
A black disc indicates an instruction, or sometimes a prohibited
action. The instructionitself is indicated by pictorial symbols
drawn in white on the disc. (In the example shownhere, the
instruction is Remove the plug from the outlet.)
These are particularly important safety points and should always
be observed.
WARNING
If the machine is used after foreign matter (metal fragments,
water, or liquid) has entered themachine, this may result in fire
or electric shock. Turn the main units power switch OFF, and then
remove the power plug from the outlet. Contact
the sales distributor.
If the machine is used after heat, smoke, strange smell, or
other abnormality is detected, this mayresult in fire or electric
shock. Turn the main units power switch OFF, and then remove the
power plug from the outlet. Contact
the sales distributor.
Use only the power cord that is provided among the
accessories.
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Notes on Safety (Please Read and Observe)
WARNING
Do not modify the machine. Doing so may result in fire or
electric shock.
Do not remove the rear lid, cabinet, or covers from the machine.
The inside of the machine contains high-voltage parts, which may
cause electric shock.
Do not remove or insert the power plug with wet hands. Doing so
may result in electric shock.
Do not damage, break, or modify the power cord. Do not place
heavy objects on, tug, or unnecessarily bend the power cord. Doing
so may result in
fire or electric shock.
Do not insert or drop metal, flammable material, or other matter
through the ventilation holes intothe machine interior. Doing so
may result in fire or electric shock.
Do not place flower vases, flowerpots, cups, or water containers
(including metal containers) on topof the machine. Fire or electric
shock may result if liquid spills inside the machine.
Do not use a source voltage other than that specified. Do not
connect two or more loads to a singleoutlet. Doing so may result in
fire or electric shock.
Do not place the machine in a humid or dusty area. Doing so may
result in fire or electric shock.
00.Introduction 03.8.19, 5:58 PM9
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Notes on Safety (Please Read and Observe)
CAUTION
Before moving the machine, remove the power plug from the
outlet. If the cord is damaged, this may result in fire or electric
shock.
Remove the power plug itself, not the cord. Tugging the cord may
damage it (expose conductors, or cause disconnections, etc.),
resulting in
fire or electric shock.
Do not place the machine in an unstable position, such as on an
unsteady support or sloping area. If the machine is dropped or
falls over, this could result in personal injury.
Once the machine is in position, secure in place using the
casters. If the machine falls over, this could result in personal
injury.
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21
L5-T3020
Do NOT touch the drum or rollers when you operate the jog
switch.Do NOT put hands Inside machine while it is operatung.Hands
could get caught up or crushed.
WARNING
Notes on Safety (Please Read and Observe)
Warning StickerKeep the WARNING stickers clean at all times. If
stickers become damaged or come off, replace them with new
ones.
No. Parts No. Name Qtyq L1-T3060 Warning Sticker 1 1w L5-T3020
Warning Sticker 2 1
L1-T3060WARNING Do not remove this cover. The inside of the
printer contains movable cutting instruments, contact with which
could result in injury.
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Positioning the MachineInstalling the machine on a flat, stable
surface.
Avoid installing the machine in a dusty area.
Avoid installing the machine in the direct sunlight or heat,such
as near a stove. Ink may deteriorate and may causebad prints, while
the machine may indicate errors due tooverheating caused by
sunlight. Also avoid hot, cold, orhumid areas since paper may
absorb moisture, causingpaper jams or wrinkles.
Notes on Safety (Please Read and Observe)
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21
MaintenanceClean the exterior of the machine as described
below.Tightly wring a soft cloth that has been moistened withwater
or neutral detergent, and wipe dirt from the ma-chines
surface.Never use alcohol or organic solvents. Doing so maydiscolor
or damage the machine exterior.
Dust and clean the machine at least once a week to
avoidbreakdowns.Before cleaning, turn the power switch OFF, and
thenremove the power plug from the outlet.
To clean the reader glass, use a dry, soft cloth and lightlywipe
off any dirt.
WARNING Before cleaning, remove the power plug from the
outlet.
Doing so may result in fire or electric shock. Prevent water and
neutral cleansers from getting inside the machine. If liquids spill
inside the ma-
chine, contact your agent immediately. Using the machine with
water spilled inside may result in fire orelectric shock.
Notes on Safety (Please Read and Observe)
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Notes on Safety (Please Read and Observe)
Printing and Duplicating CautionsThere are restrictions on what
you may print on this printer. Please be aware that there are some
printed materials thatare illegal even to possess.
1. Printed Matter Banned by Law Paper money, currency,
government bonds and national and local bonds cannot be duplicated,
even if they are
stamped with the sample seal. Paper money, currency and bonds,
etc. that are valid in a foreign country cannot be duplicated.
Unused postage stamps and postcards cannot be duplicated without
government consent. Government-issued papers pertaining to stamps,
liquor and sales tax laws cannot be duplicated.
2. Printed Matter that Require Caution Printed-issued securities
(stocks, bills and checks, etc.), passes and tickets require
caution in duplicating unless a
business is duplicating them for required number for their own
business needs. Government-issued passports, public- and
private-issued drivers licenses, permits, IDs, passes, food stamps,
etc.
require caution in duplicating.
3. Copyrighted MaterialsBooks, music, artwork, prints, maps,
diagrams, movies, photography, etc. are banned from duplicating
outside thelimits of private home use and their related non-sale
usage.
00.Introduction 03.8.19, 5:58 PM14
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21
39
212
P rin ting Us ing Ba sic Fu nc tion s
A5 DocumentA4 Printout
A4 PrintoutA3 Document
Enlargement and ReductionEnlarging/Reducing from Standard-Size
Document to Standard-Size Paper
You can enlarge or reduce a standard-size document onto
standard-size printing paper.
The following zoom ratios are available when enlarging or
reducing a standard-size document onto standard-sizeprinting
paper.
EnlargementsYou can enlarge a standard-size document onto
standard-size paper using the following zoom ratios: European paper
sizes
A5 A4 .................... 141%A5 B5 .................... 122%B5
A4 .................... 115%
U.S. paper sizes
141%ST LT ..................... 129%
121%
ReductionsYou can reduce a standard-size document onto
standard-size paper using the following zoom ratios: European paper
sizes
A4 B5 ...................... 86%B4 A4 / B5 A5 .... 81%A3 A4 / B4
B5 .... 70%
U.S. paper sizes
LGL LT..................... 77%1117 LT ..................
74%1117 LT .................. 64%
IMPORTANT Set the desired zoom ratio before starting the
platemaking process.
Press (ENLARGEMENT) key or (RE-DUCTION) key.
B5 B4 / A5 A4 .. 141%A4 B4 / A5 B5 .. 122%B5 A4
.................... 115%
A3 B4 / A4 B5 ..... 86%B4 A4 / B5 A5 .... 81%A3 A4 / B4 B5 ....
70%
STD STD
1 : 11
4
7
Notes on Safety (Please Read and Observe)
Conventions Used in This ManualEach page of descriptions in this
manual of how to operate the DP-22SII/22LII/24SII is set up as
follows.
Pictorial Symbols and Other Notations Used in This Manual
IMPORTANT : Introduces instructions for correct operation of the
machine. If these instructions are ignored,
the machine may not be able to operate at optimum performance or
may break down.
Tip : Introduces information that is useful for operation and
maintenance of the machine, orinformation about the machines
performance, etc.
Continue Page : Indicates that the description of the operating
sequence is continued on the next page.
(a P.00 xxxx) : Indicates the page number and item containing
related information.In the text of this manual, keys are indicated
as follows:
: (PLATE MAKING) key
Title (Function)
Description of function andexample of printingThe illustration
is designed toindicate the result of using theselected
function.
Description of operational stepsEach step is described in
detail.
IllustrationsThe illustrations provide a visualreference to
which keys to operateand other related conditions.
00.Introduction 03.8.19, 5:59 PM15
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00.Introduction 03.8.19, 5:59 PM16
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Before Using This M
achine
1Chapter 1
Before Using This MachineThis chapter contains essential
information such as the names of the machine parts, thenames and
functions of keys, etc., on the control panel, and the sizes of
documents andprinting papers that you can use. Please be sure to
read this chapter carefully beforeattempting to use the
printer.
System Setup
.....................................................................................................
18Part Names and Their Functions
......................................................................
19
Printer Appearance
......................................................................................
19Control Panel
...............................................................................................
22LCD Panel
....................................................................................................
24
Turning Power ON/OFF
......................................................................................
25Turning ON Printer Power
............................................................................
25Turning OFF Printer Power
..........................................................................
26Standard Mode
............................................................................................
26Key Card Counter [Available only with Key Card Counter installed]
............ 27
Document/Printing Paper Specification
..........................................................
28Acceptable Documents
................................................................................
28Acceptable Printing Paper
...........................................................................
28
How Platemaking and Printing is Performed
.................................................. 29Platemaking
.................................................................................................
29Printing.........................................................................................................
29
01.chapter 1 03.8.19, 5:59 PM17
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System SetupThe machine and its optional equipment are set up as
follows:
Personal computer
Key card counterDuplo Direct Print System
Documents prepared on a personal computer can be printed on this
machine. PC interface kit is required to connect this machine to a
personal computer.
ADF
Cabinet
Tape cluster
Drum unit : Option
01.chapter 1 03.8.19, 5:59 PM18
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321
Before Using This Machine
1
Part Names and Their Functions
Printer Appearance
q
!1w
e
r
t
y
u
i
!0
o
No. Name Function
q Document cover Keeps the document in contact with the document
glass plate.w Feed tray descend switch Press to lower the feed
tray.e Feed pressure adjuster lever Use to adjust the paper feed
pressure.r Side guides Slide to match the width of the paper.t Feed
tray Load paper in this tray.y Support tray Pull out when loading
paper.u Power switch Press to switch the power on and off.i Cabinet
(Option) Place the printer on this stand.o Castor locks Lock the
printer in position on the floor. Always lock the castor
locks when installing the printer.!0 Front cover Open to replace
ink pack and drum unit, etc.!1 Control panel Displays operations
and statuses, and sets functions.
Referencepage
32, 38,9835343434
25, 26
80, 8822
01.chapter 1 03.8.19, 5:59 PM19
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20
Part Names and Their Functions
Front cover
Drum handle
Drum unit
Ink pack
Scanner unit
LeverThis lever releases the ink pack holder.
Master set leverWhen the master set lever is pushed,the master
is pulled in and set.
LeverThis lever is locks or unlocks the drum.
Master roll
Master coverMaster coverrelease lever
01.chapter 1 03.8.19, 5:59 PM20
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321
Before Using This Machine
1
Part Names and Their Functions
No. Name Function
!2 Plate ejection box release lever Press to open the master
ejection box.!3 JOG switch Press and hold to rotate the drum for a
set time. Use to remove
paper jams, etc..!4 Print tray Holds the printed paper.!5 Paper
stopper Slide to match the size of printed paper.!6 Paper stacker
guides Slide to match the size of printed paper.!7 Master ejection
box Open to replace the master ejection core, etc..!8 Plate
ejection box lid release lever Press to open the top of the master
ejection core box. Use when
replacing the master ejection core, etc..
Referencepage
49504986
86
Master ejectioncore
!2
!3
!4
!7
!5
!6
!8
01.chapter 1 03.8.19, 5:59 PM21
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Control Panel
Part Names and Their Functions
No. Name Function
q OK monitor Flashes to display the content of the trouble and
lights to indicatedthe part that caused the trouble in the
machine.
w ENLARGEMENT key Press to set the enlargement ratio.100% key
Press to reset the ration to 100%.REDUCTION key Press to set the
reduction ratio.100% lamp Lights when the 100% ratio is
selected.
e DOCUMENT MODE Press to switch between the text mode,
text/photograph mode andphotograph mode. Each press of this key
moves the position of thelit lamp that indicates the selected
document mode.
Document mode indicator lamps The lamp of the selected mode
lights.r LCD panel Displays the number of printed paper.
Also displays an error message when an error occurs.t FUNCTION
SWITCH key Press to toggle between the normal mode and the function
select
mode.SELECT key Press to select a function.
y TEST PRINT key Press to print only one piece of paper for
checking the print dark-ness or printed position.
u PLATEMAKING key Press to start platemaking.
Referencepage
95
39403940
47
47
24, 95
52
52
33
SWITCH key
1
4
7
0
2
5
8
CSTD STD
1 : 1
q w e r
!3!4!5!7 !6
01.chapter 1 03.8.19, 5:59 PM22
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321
Before Using This Machine
1
Part Names and Their Functions
No. Name Function
i STOP key Press to stop printing on the way.If this key is
pressed while the machine is stopped,the total number of prints and
plates will be displayedon the LCD panel.
o PRINT key Starts printing. This will not start
platemaking.Platemaking will start automatically after the end
ofprinting if there is a document on the ADF (Option).
!0 ALL CLEAR key Returns the control panel settings to the
StandardMode settings. Press and hold for at least 0.5seconds.
!1 X= key Press to enter the number of prints and number of
setsfor sectional prints.
!2 Key pad Use to enter the number of prints.!3 CLEAR key Press
to reset the displayed number of prints to 0.
Only the number of prints is cleared.!4 Printing speed indicator
lamp The lamp of the specified printing speed lights.!5 PRINTING
SPEED ADJUSTMENT keys Press to adjust the printing speed.!6
PRINTING POSITION ADJUSTMENT keys Press to adjust the printing
position.!7 Printing position indicator lamp The lamp of the
specified printing speed lights.
Referencepage
75
33
67
76767777
1
4
7
0
2
5
8
C
3
6
9X=
T
e y ur t
io!0!1!2!3!4
01.chapter 1 03.8.19, 5:59 PM23
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24
No. Name Function
q Print count Displays the number of prints to be made.w Sets
Displays the number of sets to be printed.e Zoom ratio Displays the
selected (enlargement/reduction)ratio.
Referencepage
3365
0sht 1set
q w e
100%
LCD Panel
Part Names and Their Functions
01.chapter 1 03.8.19, 5:59 PM24
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321
Before Using This Machine
1This section describes the operating sequence from turning ON
the power switch until the printer is ready to makeprints, and how
to turn OFF the printer power.
Turning ON Printer Power
Connect the power cable to the printer and awall outlet.
Switch the power switch to the position.The power turns ON.
The message SET PRINT PAPER is displayed on the LCDpanel.The
printer functions are now set in Standard Mode(a page 26).
When paper is loaded in the feed tray, the screen shown atright
is displayed.
When the screen shown at right is displayed, insert a keycard.
(a See page 27, Key Card Counter.)
Turning Power ON/OFF
SET PRINT PAPER
SET KEYCARD
0sht 1set100%
01.chapter 1 03.8.19, 5:59 PM25
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26
Turning OFF Printer Power
Switch the power switch to the position.The power turns OFF and
the display lamps on the controlpanel turn OFF.
Standard ModeWhen the printer power is first turned ON or (ALL
CLEAR) key is pressed, the functions are reset tostandard mode. The
standard mode settings are as follows:
Print quantity : 0 Print position : Standard lit Print speed :
Standard lit Zoom : 100% lights Document mode : Standard
Turning Power ON/OFF
PLATE SIZE : DP-22SII/A4, DP-24SII/B4 PLATE DARKNESS : NORMAL
94% : OFF Multiple EXPOSURE : OFF SHADOW ERASER : OFF FREE ZOOM :
OFF
01.chapter 1 03.8.19, 5:59 PM26
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27
321
Before Using This Machine
1Key Card Counter Available only with Key Card Counter
installed
With the key card counter installed, you can control the
platemaking and print quantities per person or perdepartment, etc.
See the Instruction Manual for the Key Card Counter for
details.
Inserting a key cardWhen you turn on the power, the icon shown
at right isdisplayed if no key card has been inserted in the key
cardcounter.
Insert a key card in the key card counter.The printer can now be
operated as normal.
Handling key cards
Turning Power ON/OFF
Do not bend or soil a key card. Do not insert any objects other
thankey cards into the key card slot.
Keep your key card well away frommagnetic fields.
SET KEYCARD
01.chapter 1 03.8.19, 5:59 PM27
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28
Document/Printing Paper Specification
Acceptable Documents Document glass plate
Weight : Sheet documents, books, etc, not exceeding 10kg. Size :
297mm X 432mm
ADF Document thickness : 64g/m2 to 128g/m2 Document size : A3 to
A5 size
ST to 11x17-in. (ST size in landscape mode: STR cannot be used.)
Stacking capacity in document tray : 100 sheets (64g/m2)
IMPORTANTThe following types of document cannot be used:
Documents with large file-binding holes, tears, or missing parts
Documents with staples or paper clips attached Documents with
markedly curling ends/sides, or marked folds Carbon-backed
documents Sticky documents Highly transparent documents such as OHP
filmWhen ADF is installed: To make a new plate from a document from
which a plate has already been made, remove
and then reload the document. Always use documents of the same
size. If you load documents of different lengths, the printer may
not operate correctly.
Acceptable Printing Paper
DP-22SII DP-22LII DP-24SIIPaper thickness
Paper stacking capacity
Paper size
DP-22SII DP-22LII DP-24SIIPrinting area 204mm X 288mm 210mm X
347mm 250mm X 355mm
IMPORTANTThe following types of paper cannot be used. Paper with
large file-binding holes Paper with staples or paper clips attached
Paper with markedly curling ends/sides, or marked folds
Carbon-backed paper Paper with smaller pieces of glued paper
45g/m2 to 210g/m2 (40kg ~ 180kg), 131b (Roud)-1101b (Index)Feed
tray : 1300 sheets (64g/m2 top-grade paper)Print tray : When a
cabinet is used:1300 sheets (64g/m2 top-grade paper)
When the printer is used on a table: 900 sheets (64g/m2
top-grade paper)Max. 297mm X 382mm Max. 297mm X 382mm Max. 297mm X
420mmMin. 100mm X 148 mm Min. 100mm X 148 mm Min. 100mm X 148
mm
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Before Using This Machine
1
How Platemaking and Printing is PerformedThe machine performs
two processes: platemaking and printing.
PlatemakingIn the platemaking process, the old master on the
drum is removed while the thermal head creates thescanned image on
the new master and transfers it onto the drum.
PrintingIn the printing process, paper separated from the stack
by the feeder roller and paper separator unit ispressed against the
drum unit by the press roller. There are small holes over only the
image area of the masterthat is attached to the drum, and ink that
seeps from these holes is transferred to the paper. The paper is
thenpeeled from the master by the paper stripper finger. The paper
is directed onto the paper ejection belt by a fanunit and
discharged from the machine.
Master roll
Thermal head
Drumunit
Master ejection box
Drum unit
Paper stripper finger
Press rollerPaper separator unit Fan unit
Paper ejection belt
Feeder rollerPaper Ink
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01.chapter 1 03.8.19, 5:59 PM30
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2Printing Using Basic Funct ions
Chapter 2
Printing Using Basic FunctionsThis chapter describes how to make
prints using the basic functions, including how to loadthe
document, set zoom ratio, etc.
Basic Printmaking
..............................................................................................
32Loading and Replacing Paper
..........................................................................
34
Loading Paper
..............................................................................................
34Adjusting Paper Feed Pressure
...................................................................
35
Loading Documents
..........................................................................................
36Positioning the Document
............................................................................
36Loading Document on Document Glass Plate
............................................. 37Loading Document in
ADF [Available only when ADF installed] .................. 38
Enlargement and Reduction
.............................................................................
39Enlarging/Reducing from Standard-Size Document to Standard-Size
Paper .... 3994% Reduction
............................................................................................
401% - Step Enlargement and Reducation
..................................................... 42
Selecting Printing Paper Size
...........................................................................
44Text/Photograph/Text and Photograph Mode
................................................. 46Print Output
........................................................................................................
48
Installing Print Tray
.......................................................................................
48Truing up Printed Pages
..............................................................................
50
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32
This section describes how to make prints using the basic
functions.
Turn ON the power. (aaaaa See page 25, Turning Power ON/OFF)
Tip If the power is already ON, press (ALL CLEAR) key.
Load paper. (aaaaa See page 34, Loading and Replacing
Paper.)
Load the document.If you are positioning the document on the
document glass
plate (a See page 37, Loading Document on DocumentGlass Plate)
...
Open the document cover. Place the document face down on the
document
glass plate aligned with the scale. Close the document
cover.
If you are loading the document in the optional ADF(a See page
38, Loading Document in ADF) ...
Adjust the slide guide to the marks for the size of
thedocument.
Place the document face up in the document tray.
Select the zoom ratio.The zoom ratio is set to 100%. Press
(ENLARGEMENT)key or (REDUCTION)key to set a desiredzoom ratio. (a
See page 39, Enlargement and Reduction.)
Basic Printmaking
ABC
Scale
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212
Pri nti ng Using Basic Funct ionsBasic Printmaking
Press (PLATE MAKING) key.When the plate has been made, one test
print is automaticallymade.
IMPORTANT The test print is for verification purposes only
and may be fainter than the final print.
Tip You can enter the number of desired prints
before pressing (PLATE MAKING) key toimmediately print the
required number of copies.
Use the keypad to specify the number of printsto make.
Tips You can specify up to 9999 prints. If you make a mistake
entering the number of
prints, press C (CLEAR) key then enter thecorrect number.
Press (PRINT) key.The count displayed on the LCD panel is
decremented byone for each print made.The printed pages are output
to the print tray. (a See page48, Print Output.)
Tip To stop a print run, press (STOP) key. To
restart the print run, press (PRINT) keyagain.
Repeat steps 3 to 7 to print multiple documents.
1
4
7
C
2
5
8
0
3
6
9X=
T
Key pad
100sht 1set100%
T
T
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34
Loading and Replacing Paper
Loading PaperThis section describes how to load the printer with
paper. You can load approximately 1,300 sheets in thisprinter.
Open the support tray.
Hold the lever and adjust the side guides to thepaper size.
Load a stack of aligned sheets between thepaper guides and press
the stack lightly towardthe machine.
IMPORTANT You can load the feed tray with approximately
1,300 sheets of 55gsm high-grade paper.
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Pri nti ng Using Basic Funct ions
Adjusting Paper Feed PressureAdjust the paper feed pressure if
an feeding error occurs when using thick or thin paper.
When no thick paper is fedAdjust the paper feed pressure
adjuster lever to HIGH.
When two pieces of thin paper are fedAdjust the paper feed
pressure adjuster lever to LOW.
Loading and Replacing Paper
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ABC
ABC
Portrait (Vertical) Placement Landscape (Lateral) Placement
Portrait (Vertical) Placement Landscape (Lateral) Placement
Document Glass Plate
ADF
Positioning the DocumentThe document can be loaded in the
portrait or landscape position.
IMPORTANT A4 and B5-size documents can be loaded in the portrait
or landscape position. Use the landscape position when enlarging or
reducing from standard-size documents to
standard-size paper, such as A5 to A4. A3 and B4 documents can
only be loaded in the landscape position.
Loading Documents
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Pri nti ng Using Basic Funct ions
Scale
Loading Documents
Loading Document on Document Glass PlateUse the platen glass
when copying from books, thick documents, or thin documents.
Gently open the document cover.
Position the document on the document glassplate.Place the
document face down on the document glass plate,aligned with the
guide.
IMPORTANT When you load a non standard-size docu-
ment, place it with the center of the documentaligned with the
arrow on the guide.
Gently close the document cover.
IMPORTANT When you place a thick document such as a
book on the document glass plate, take carenot to force the
document cover as this maydamage the document glass plate with a
riskof personal injury.
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38
Document Guide
Loading Document in ADF Available only when ADF installedLoad
documents that consist of a series of sheets to be printed in the
ADF. When one or more documents areloaded in the ADF, platemaking
and printing are automatically repeated until the document tray is
empty.
IMPORTANT ADF mode is automatically selected when a document is
loaded in the ADF. The ADF then
takes priority over the document glass plate in the platemaking
process.
Align the document guide with the marks forthe size of document
to be loaded in the ADF.
Place the document face-up in the documenttray.Platemaking
starts with the top document in the tray.
IMPORTANT Do not attempt to remove or add to the
documents in the document tray whileplatemaking and printing are
in progress.
Loading Documents
ABC
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Pri nti ng Using Basic Funct ions
A5 DocumentA4 Printout
A4 PrintoutA3 Document
Enlargement and ReductionEnlarging/Reducing from Standard-Size
Document to Standard-Size Paper
You can enlarge or reduce a standard-size document onto
standard-size printing paper.
The following zoom ratios are available when enlarging or
reducing a standard-size document onto standard-sizeprinting
paper.
EnlargementsYou can enlarge a standard-size document onto
standard-size paper using the following zoom ratios: European paper
sizes
A5 A4 .................... 141%A5 B5 .................... 122%B5
A4 .................... 115%
U.S. paper sizes
141%ST LT ..................... 129%
121%
ReductionsYou can reduce a standard-size document onto
standard-size paper using the following zoom ratios: European paper
sizes
A4 B5 ...................... 86%B4 A4 / B5 A5 .... 81%A3 A4 / B4
B5 .... 70%
U.S. paper sizes
LGL LT..................... 77%1117 LT ..................
74%1117 LT .................. 64%
IMPORTANT Set the desired zoom ratio before starting the
platemaking process.
Press (ENLARGEMENT) key or (RE-DUCTION) key.
B5 B4 / A5 A4 .. 141%A4 B4 / A5 B5 .. 122%B5 A4
.................... 115%
A3 B4 / A4 B5 ..... 86%B4 A4 / B5 A5 .... 81%A3 A4 / B4 B5 ....
70%
STD STD
1 : 11
4
7
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40
Press (ENLARGEMENT) key or (REDUCTION) key several times to
displaythe desired zoom ratio.In about 3 seconds, the screen
changes to the number display screen and the zoom ratio is
selected.Press (ENLARGEMENT) key or (REDUCTION) key to move the
arrow on the LCD panel.
TipTo return to 100%, use one of the following two methods:
Press 1 : 1 (100%) key. The 100% indicator lamp lights. Press
(ALL CLEAR) key. In this case, all settings are reset to standard
mode
(a page 26).
94% ReductionIn this mode, the copy is printed at 94% the size
of the document. When it is not possible to print the edges ofthe
document image, this mode allows you to make a minor reduciton so
that the edges of the image areincluded.
IMPORTANT Select 94% Reduction before platemaking.
Press (FUNCTION SWITCH) key severaltimes to show the screen at
right.
Enlargement and Reduction
3.x 94%
1 2 3
141% 129% ST LT
141% 0sht 1set
European paper sizes
141% B5 B4/A5 A4 122% A4 B4/A5 B5
141% 0sht 1set
U.S paper sizes
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Pri nti ng Using Basic Funct ions
Press (SELECT) key to display ON.
Press (FUNCTION SWITCH) key.94% reduction is set, and the
standard screen appears.
TipYou can cancel 94% reduction using one of thefollowing two
methods.
Set to OFF in the same procedure. Press (ALL CLEAR) key. In this
case, all
settings are reset to standard mode(a page 26).
You can select 94% reduction even when you have selectedother
than 100%. In this case, the zoom ratio will be thezoom ratio shown
on the LCD94%.
Enlargement and Reduction
1 2 3
3.x 94% ON OFF
1 2 3
100% 0sht 1set
94%
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42
1%-Step Enlargement and ReductionYou can set a zoom ratio
between 50% and 200% in 1% steps.
IMPORTANT Select 1%-Step Enlargement and Reduction before
starting platemaking. You cannot select 94% Reduction at the same
time as 1%-Step Enlargement and Reduc-
tion.
Proceed with steps 1 to 4 of the sequence described in Basic
Printmaking (aaaaa page 32).
Enlargement and Reduction
Press (FUNCTION SWITCH) key severaltimes to show the screen at
right.
Press (SELECT) key several times to displayactual zoom
ratio.Each time (SELECT) key is pressed, the display of theLCD
panel changes as follows.OFF actual zoom ratio OFF ...
Use the keypad to enter the scaling ratio.Example:70%
Tip You can enter a value for the scaling ratio within
the range 50 to 200%. If you enter a valuesmaller than 50%,
"50%" will automatically beselected and displayed, and if you enter
a valuelarger than 200%, "200%" will automatically beselected and
displayed.
1 2 3
7.FREE ZOOM 100% OFF
7.FREE ZOOM 70% OFF
1
4
7
C
2
5
8
0
3
6
9X=
T
Key pad
1 2 3
7.FREE ZOOM 100%
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Pri nti ng Using Basic Funct ionsEnlargement and Reduction
1
4
7
C
2
5
8
0
3
6
9X=
Press X= key.The scaling ratio is set, and the 100% lamp goes
out.
Tip To return to "100%", press C (CLEAR) key.
Stare platemaking and printing. (aaaaa See steps 5 to 8 of Basic
Printmaking (aaaaa page 32).
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44
Select a paper size.
Press (FUNCTION SWITCH) key.The screen at right appears on the
LCD panel.
Press (SELECT) key and display the paper size to be used.Each
time (SELECT) key is pressed, the display of the LCD panel changes
as follows.
European paper sizes U.S. paper sizes FOR DP-22SII FOR
DP-22LII
A4 B5 A5 POST LG LT ST MAX
FOR DP-24SII POSTB4 A4 B5 A5 POST
Press (FUNCTION SWITCH) key.The paper size is set, and the
standard screen appears.
Selecting Printing Paper Size
[European paper sizes]
1 2 3
1.PLATE SIZE B4 A4 B5 A5
1 2 3
1.PLATE SIZE B4
100% 1sht 1set
1 2 3
1 2 3
1.PLATE SIZE LG LT ST
[U.S. paper sizes]
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Pri nti ng Using Basic Funct ionsMEMO
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46
Text Text/Photograph Photograph
ABCDEFGHIJKLNOPQRSTUVWXYZabcdefghijklmnopqrstuvwxyzABCDEFGHIJKLNOPQRSTUVWXYZabcdefghijklmnopqrstuvwxyzABCDEFGHIJKLNOPQRSTUVWXYZ
ABCDEFGH
ABCDEFGHABCDEFGHIJKLNOPQRSTUVWXYZabcdefghijklmnopqrs
ABCDEFGHIJKLNOPQRSTUVWXYZabcdefghijklmnopqrs
Text/Photograph/Text and Photograph ModeThis function includes
three modes for enhancing text and photographic documents.
Text/Photograph/Text and Photograph ModeIn this mode, the print
quality is adjusted to match the document.
Text mode: Enhances the printing of text documentsDocuments
suited for text mode:
Text documents Documents that include black and white photos
that have already been screen
processed.
Text/Photograph mode: Enhances the printing of documents with
both text and photographs.Documents suited for text/photograph
mode:
Documents with both text and photographs.
Photo mode: Enhances the printing of the subtle gradations of
photographs and light images fromcolor documents.Document suited
for photo mode:
Light-colored color documents Color photographs Documents with
non-screened black and white photographs
IMPORTANT Select Text/Photograph/Text and Photograph Mode before
starting platemaking.
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Pri nti ng Using Basic Funct ionsText/Photograph/Txt and
Photograph Mode
Proceed with steps 1 to 4 of the sequence described in Basic
Printmaking (aaaaa page 32).
Press (DOCUMENT MODE SWITCH) keyto select the desired mode.Each
time (DOCUMENT MODE SWITCH) key ispressed, the lit document mode
indicator lamp changes asfollows.Text Text/Photograph Photograph
Text...
TipTo return to Text mode use one of the followingtwo
methods:
Press (DOCUMENT MODE SWITCH) keyto select Text.
Press (ALL CLEAR) key. In this case, allsettings are reset to
standard mode (a page 26).
Start platemaking and printing. (aaaaa See steps 5 to 8 of Basic
Printmaking page 32.)
STD STD
1 : 11
4
7
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48
This section describes how to install the print tray and remove
printed pages from the print tray.
Installing Print Tray
Remove the print tray.
Install the print tray.
When you use the printer on a table, install the print trayinto
the upper fitting.(Stacking capacity; 900 sheets, 55 kg, high-grade
paper)
When you use a cabinet (option), install the print tray intothe
lower fitting.(Stacking capacity; 1300 sheets, 55 kg, high-grade
paper)
Open out the paper stacker guides.
Print Output
When the printer is usedon a table.
When a cabinet is used.
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Pri nti ng Using Basic Funct ions
Open out the paper stopper.
Adjust the paper stacker guides and paperstopper to the size of
the printing paper.
Print Output
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Truing up Printed Pages Available only when sorter is
installedAdjust when the edges of the printed pages are not trued
up.
Adjusting jump plateAdjust the plate according to the paper
size.Ex: Expand the guides fully when using paper with B4
or larger size.
Truing up printed pagesWhen using thinner paper, turn the lever
up.When using thicker paper, turn the lever down.
Print Output
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3Printing With V
arious Functi ons
Chapter 3
Printing With Various FunctionThis chapter describes how to make
prints using the various printer functions.
Saving Settings
..................................................................................................
52Saving Settings
............................................................................................
52Retrieving Settings
.......................................................................................
54Clearing Settings
.........................................................................................
55
Multiple Printing on One Page
..........................................................................
562-up Function
...............................................................................................
562-in-1 Layout [Available only with ADF installed]
......................................... 58
Book Shadow Eraser Mode
...............................................................................
60Adjusting Plate Darkness
..................................................................................
62Batch Printing
....................................................................................................
63
Batch Printing
..............................................................................................
63Batch Printing (changing print quantity per document)
................................ 67Dividing Sections with Tape
[Available only with Tape Cluster Device] ........ 70
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Saving SettingsYou can save and retrieve nine sets of settings
for platemaking and printing. The settings are stored in memory
evenwhen the power is turned OFF.
TipsThe following settings are saved: Number of prints
(including sets) Zoom ratio (Fixed zoom ratios only) Plate size 94%
reduction Platemaking darkness Printing speed Text/Photo Printing
position
Saving Settings
Confirm that the LCD panel displays the settings you want to
store.
Press (FUNCTION SWITCH) key. Press (SELECT) key several times to
show the screenat right.
Press (FUNCTION SWITCH) key.Press (SELECT) key several times ,
select"SAVE", then press (FUNCTIONSWITCH) key.The settings are
saved, and the standard screen appears. Eachtime (SELECT) key is
pressed, the arrow on the LCDpanel moves as follows.RETRIEVE SAVE
CANCEL
Use the keypad to specify the number you wantto store. You can
store numbers from 1 to 9.Select "C" to cancel.
Tips The numbers already stored are displayed
flashing. Select a number that is not flashing.
1 2 3
5.MEMORYMODE
1 2 3
5.MEMORYMODE SAVE
1 2 3
SAVE123456789 C
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Pri nti ng Wit h V
ar ious Functi ons
Saving Settings
Press (FUNCTION SWITCH) key.The settings are saved, and the
standard screen appears.
IMPORTANT Any previous settings stored in the memory
channel will be deleted when you save newsettings.
100% 0sht 1set
1 2 3
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Retrieving Settings
Press (FUNCTION SWITCH) key. Press (SELECT) key several times to
show the screenat right.
Press (FUNCTION SWITCH) key. Press (SELECT) key several times to
display RE-TRIEVE.Each time (SELECT) key is pressed, the arrow on
theLCD panel moves as follows.RETRIEVE SAVE CLEAR CANCEL
Use the keypad to specify the number you wantto retrieve. The
saved number blinks. Select theblinking number.
Press (FUNCTION SWITCH) key.The saved data is retrieved, and the
standard screen appears.
Retrieving Settings
1 2 3
5.MEMORYMODE
1 2 3
5.MEMORYMODE RETRIEVE
1 2 3
RETRIEVE123456789 C
100% 0sht 1set
1 2 3
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Pri nti ng Wit h V
ar ious Functi ons
Clearing Settings
Clearing Settings
Press (FUNCTION SWITCH) key severaltimes to show the screen at
right.
Press (FUNCTION SWITCH) key. Press (SELECT) key several times to
return to thestandard screen.The memory setting that you selected
is cleared, and thestandard screen appears.Each time (SELECT) key
is pressed, the arrow on the LCDpanel moves as follows."SAVE"
"RETRIEVE" "CLEAR" "CANCEL"
Use the keypad to select the number you wantto delete.
Press (FUNCTION SWITCH) key.The number display screen
returns.
1 2 3
5.MEMORYMODE
1 2 3
5.MEMORYMODE CLEAR
1 2 3
CLEAR123456789 C
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Multiple Printing on One Page
Documents Printout
B4, LDG
B5 B5 B5
Zoom ratio: 100%
Portrait Placement
IMPORTANT Select 2-up Function before starting platemaking. The
printable range is slightly smaller than the printing paper. You
cannot obtain the correct layout if you select the wrong paper
size.
Available only with ADF installed
2-up Function Available only with ADF installedThis mode prints
multiple copies of the document on one page.
Copying B5 to B4 (2 prints on one page)
Example : DP-24SII
2 images
4 images
8 images
Document
This mode allows you to print Multiple copies of the document on
one page.
Multiple Function (aaaaa page 58)This mode prints multiple
images of the document on one page.
2-in-1 Layout (aaaaa page 61)This mode prints two different
document pages on one page.
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Pri nti ng Wit h V
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Proceed with steps 1 to 4 of the sequence described in Basic
Printmaking (aaaaa page 32).
Press (FUNCTION SWITCH) key. Press (SELECT) key several times to
show the screenat right.
Press (FUNCTION SWITCH) key.The 2-UP selection screen
appears.
Press (SELECT) key several times to select2-UP.Each time
(SELECT) key is pressed, the display of theLCD panel changes as
follows.2-UP 4-UP 8-UP OFF 2-UP
Press (FUNCTION SWITCH) key.2-up Function is set, and the
standard screen appears.
Multiple Printing on One Page
1 2 3
4.MULTI EXPOSURE OFF
1 2 3
4.MULTI EXPOSURE 2-UP
100% 0sht 1set
1 2 3
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58
Press (FUNCTION SWITCH) key. Press (SELECT) key several times to
show the screenat right.
Press (FUNCTION SWITCH) key.The 2 IN 1 screen appears.
2-in-1 Layout Available only with ADF installedTwo-in-one
(2-in-1) mode allows you to print two small documents on one page
and also easily print forcreating booklets that will be saddle
stitched.When you use 2-in-1 mode, the layout is as follows:
IMPORTANT Select 2-in-1 Layout before starting platemaking. You
cannot use 2-in-1 mode unless the optional ADF is installed. Always
load the documents in the ADF. If you are printing the documents at
100%, select a printing paper that is the size of the two
documents. When you enlarge or reduce two documents size by
side, select a zoom ratio so that the
documents fit exactly on one page. Note the following when using
2-in-1 layout mode:
You must load the document in the ADF in portrait orientation.
You must select a paper size and zoom ratio that will accommodate
two documents.
Correct layout may not be obtainable with other than standard
size papers.
1234
Documents (even number)
12345
Documents (odd number) Printout1
2 1
Printout2
4 3
Printout3
5
Printout1
2 1
Printout2
4 3
Multiple Printing on One Page
1 2 3
4.MULTI EXPOSURE OFF
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Pri nti ng Wit h V
ar ious Functi ons
Press (SELECT) key several times to select2IN1.Each time
(SELECT) key is pressed, the display of theLCD panel changes as
follows.OFF 2-UP 4-UP 8-UP 2IN1
Press (FUNCTION SWITCH) key.2 IN 1 Function is set, and the
standard screen appears.
Multiple Printing on One Page
1 2 3
4.MULTI EXPOSURE 2IN1
100% 0sht 1set
1 2 3
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60
15mm 6mm6mm
6mm
6mm
Book Shadow Eraser Mode Prints book documents without
shadowsThis mode erases the shadows caused by the book binding when
printing an open spread from a book or otherfolded document. It
also erases the shadow around the periphery of the document.
IMPORTANT Select Book Shadow Eraser Mode before starting
platemaking. When you select No shadow erase, the shadow is erased
from approximately 3mm
around the periphery of the document. When you select Shadow
erase, the machine reproduces the document as follows.
Proceed with steps 1 to 4 of the sequence described in Basic
Printmaking (aaaaa page 32.)Place the document on the platen
glass.
Press (FUNCTION SWITCH) key. Press (SELECT) key several times to
show the screenat right.
Document
Printout
Printout
With shadow eraser
Without shadow erase
1 2 3
6. SHADOW ERASER
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Book Shadow Eraser Mode
Press (FUNCTION SWITCH) key.The book shadow eraser selection
screen appears.
Press (SELECT) key and select papersize.European paper sizesEach
time (SELECT) key is pressed, the display of theLCD panel changes
as follows.A3 B4 A4 B5 A5 POST OFF A3U.S paper sizesWLT 10x14 LG LT
ST POST OFF
Press (FUNCTION SWITCH) key.Book Shadow Eraser Mode is set.
TipYou can cancel Book Shadow Eraser Mode usingone of the
following two methods.
Set to OFF in the same procedure. Press (ALL CLEAR) key. In this
case, all
settings are reset to standard mode(a page 26).
Start platemaking and printing. ( aaaaa See stepes 5 to 8 of
Basic Printmaking page 32).
1 2 3
6. SHADOW ERASER A3 B4 A4 B5
100% 0sht 1set
1 2 3
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Adjusting Plate DarknessThe plate darkness (the level at which
black and white are differentiated) can be adjusted in 3 steps.Make
the plate more dark if the document is light, or light if the
document is dark.
IMPORTANT Set the Plate Darkness before making the plate. If you
adjust the plate darkness, you must repeat the platemaking process
before making
prints.
Press (FUNCTION SWITCH) key. Press (SELECT) key several times to
show the screenat right.
Press (FUNCTION SWITCH) key.The plate darkness screen
appears.
Press (SELECT) key several times to displaythe desired plate
darkness.Each time (SELECT) key is pressed, the display of theLCD
panel changes as follows.LIGHT DARK NORMAL LIGHT
Press (FUNCTION SWITCH) key.The plate darkness is selected, and
the standard screenappears.
TipThere are two ways to return the darkness toNORMAL as
follows.
Set the darkness to NORMAL in the sameprocedure.
Press (ALL CLEAR) key. In this case, allsettings are reset to
standard mode(a page 26).
1 2 3
2.PLATE DARKNESS NORMAL
1 2 3
2.PLATE DARKNESS DARK
100% 0sht 1set
1 2 3
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Batch PrintingYou can print the specified number of sets of
prints in each set.
Batch Printing (aaaaa page 63)The machine stops after each set
of prints.
Changing Print Quantity per Document (aaaaa page 67)This
function changes the number of prints made from each document.
Batch PrintingIn this mode, each set comprises the specified
number of prints and the machine prints the specified number
ofsets, stopping after each set.You can enter up to 15 groups of
the specified number of prints x number of sets.
IMPORTANT Select Batch Printing after platemaking.
1
1
1
1
1
1
1
1
Document1st set
5 copies x 2 sets2nd set
3 copies x 4 sets3rd set
2 copies x 5 sets
1 1 1 1
2
2
23
2
3
3
3
31
Documents
11 3
1st document5 copies x 2 sets
2nd document3 copies x 4 sets
3rd document2 copies x 5 sets
2
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Proceed with steps 1 to 5 of the sequence described in Basic
Printmaking (aaaaa page 32).
Press C (CLEAR) key to clear the numberdisplay.
Use the keypad to enter the number of prints.Example: 25
Tip If you make a mistake, start over again by press
C (CLEAR) key and start from the beginning.When you press C
(CLEAR) key, both thenumber of prints and the number of sets
arecancelled.
Batch Printing
1
4
7
C
2
5
8
0
3
6
9X=
1
4
7
C
2
5
8
0
3
6
9X=
T
Key pad
100% 0sht 1set
100% 25sht 1set
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Press X= key.The number of prints is set.
Use the keypad to enter the number of sets.Example: 3 sets
Tip If you make a mistake, start over again by press
C (CLEAR) key and start from the beginning.When you press C
(CLEAR) key, both thenumber of prints and the number of sets
arecancelled.
Press X= key.
Repeat steps 2 to 5.
Batch Printing
1
4
7
C
2
5
8
0
3
6
9X=
1
4
7
C
2
5
8
0
3
6
9X=
100% 25sht 0set
100% 25sht 3set
Continue Page
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Press (PRINT) key.The print runs starts from the last-entered
set, and stops afterthe first set of printouts.
Collate by inserting a piece of paper that acts as a marker or
by removing the wholeset from the machine.
Press (PRINT) key.The print run starts.
Repeat steps 8 and 9 until all entered sets have been
printed.
IMPORTANT (PLATE MAKING) key will not work until all the sets
have been printed. Press (STOP) key then C (CLEAR) key to abort the
print run.
Tip When two or more documents are loaded in the ADF,
platemaking of the following documents
and printing will automatically start after the entire printing
is completed.
Batch Printing
T
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Batch Printing (changing print quantity per document)You can
change the number of prints made from each document. You can
separate the number of prints for upto 15 documents.
IMPORTANT Select Batch Printing before starting platemaking.
Press C (CLEAR) key to clear the numberdisplay.
Press X= key.sht and set begin to flash and the number setting
bydocument mode returns.
Batch Printing
1
4
7
C
2
5
8
0
3
6
9X=
1
4
7
C
2
5
8
0
3
6
9X=
100% 0sht 1set
100% 0sht 1set
Continue Page
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Use the keypad to enter the number of prints.Example: 25
Tip If you make a mistake, start over again by press
C (CLEAR) key and start from the beginning.When you press C
(CLEAR) key, both thenumber of prints and the number of sets
arecancelled.
Press X= key.The number of prints is set.
Use the keypad to enter the number of sets.Example: 3 sets
Tip If you make a mistake, start over again by press
C (CLEAR) key and start from the beginning.When you press C
(CLEAR) key, both thenumber of prints and the number of sets
arecancelled.
Batch Printing
1
4
7
C
2
5
8
0
3
6
9X=
T
Key pad
1
4
7
C
2
5
8
0
3
6
9X=
100% 25sht 1set
100% 25sht 0set
100% 25sht 3set
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Press X= key.
Repeat steps 2 to 6.
Proceed with steps 2 and 4 of the sequence described in Basic
Printmaking(aaaaa page 32).
IMPORTANT When loading document, load the document for the
first-entered number of prints and sets
uppermost and the document for the last-entered number of prints
and sets at the bottom.
Press (PLATE MAKING) key.Platemaking starts.
IMPORTANT Plate making and printing starts from the last-
entered print and set quantities.
After the first document is printed, platemaking of the next
document and printingwill automatically start.
Tip Using the optional tape cluster you can successively perform
the platemaking and collating of
prints of multiple documents.
Batch Printing
1
4
7
C
2
5
8
0
3
6
9X=
T
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Dividing Sections with Tape-04 Available only with Tape Cluster
DeviceOnly the specified number of sets is printed with the
specified number of prints taken as one set. Paper tape isinserted
when printing of each set is completed.You can enter up to 15
groups of number of prints x number of sets.
IMPORTANT The optional tape cluster is required for dividing
sections with tape. You can select Batch Printing after
platemaking. When the optional tape cluster is installed, you
cannot stop printing after each section. See the user's manual for
Tape 05 for details on the setting procedure.
Tip The length of the paper tape separating groups is longer
than the paper tape separating sets.
Open the tape cluster cover.
Insert the tape while checking for the direction of the tape
roll.
Insert the tape while lifting the two levers up.
Cover
Levers
Batch Printing
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Leave end of tape approximately 1 cm out.
Close the cover.
Batch Printing
1cm
Tip The paper tapes are inserted so that the length of the paper
tape separating sets is longer
than the paper tape separating groups.
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4Miscellaneous Funct ions
Chapter 4
Miscellaneous FunctionsThis chapter describes miscellaneous
functions such as the confidential safeguard function,and the print
speed and print position adjustments.
Confidential Safeguard Function
.....................................................................
74Total Counter Display Function
........................................................................
75Print Speed Adjustment Function
....................................................................
76Printing Position Adjustment Function
...........................................................
77On-Line Print Function [Available Only With Interface Kit
Installed] ............ 78
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The confidential safeguard function, which prevents printing
unless platemaking has been completed, is a simple meansof
prohibiting others from printing sensitive documents.
IMPORTANT When the Confidential Safeguard function is ON,
printing cannot be performed with
(PRINT) or T (TEST PRINT) keys. Other operations can be
performed as normal. Turning the power OFF does not turn the
Confidential Safeguard function OFF. Once platemaking is carried
out, the Confidential Safeguard function is cleared. Platemaking
still functions even if the Confidential Safeguard function in
ON.
Press (STOP) key while also pressing C(CLEAR) key.The machine
beeps and the Confidential Safeguard functionis activated.
Press (PRINT) key or T (TEST PRINT) key to check that no print
is made.Tips The message PLEASE PLATE MAKING is
displayed on the LCD panel and the machine willnot print when
you press (PRINT) or
T (TEST PRINT) key while the ConfidentialSafeguard function is
ON.
To cancel the Confidential Safeguard function,press (PLATE
MAKING) key to startplatemaking.
Confidential Safeguard Function
1
4
7
C
2
5
8
0
3
6
9X=
T
PLEASE PLATE MAKING
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21
Miscell aneous Funct ions
Total Counter Display FunctionThis function displays the total
numbers of prints and plates on the LCD panel.
Check that the machine is not printing.
IMPORTANT If the machine is printing, press (STOP) key to stop
the print run.
Press (STOP) key.The total print and plate counts are displayed
while you pressand hold (STOP) key.
The number of prints is displayed on the left side and thenumber
of plates on the right side of the LCD panel.Example: In this
example, the total number of prints is
455132, and the total number of plates is 245.
T
P 455132 F 245
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Print Speed Adjustment FunctionThe printing speed can be
selected from among 60 pages per minute, 80 pages per minute and
120 pages per minute.The default setting when the power is turned
ON is about 80 pages per minute.
Tips Paper jams may become more frequent and the paper stacking
deteriorate at high and low
speeds with certain types of paper and with certain images.
Satisfactory performance ofprinting can be obtained by adjusting
the printing speed.
The prints may be slightly lighter at high printing speeds and
slightly darker at slow printingspeeds.
You can adjust the printing speed while the machine is
printing.
Press or keys to adjust the speed.Press key to decelerate
printing. The printing speedindicator lamp moves to the left.Press
key to accelerate printing. The printing speedindicator lamp moves
to the right.
TipTo return to the default setting (about 80 pagesper minute),
use one of the following two methods:
Press orr key repeatedly until the centerspeed lamp is lit.
Press (ALL CLEAR) key. In this case, allsettings are reset to
standard mode (a page26). Do not press (ALL CLEAR) key whilethe
machine is printing.
PRINTING SPEEDADJUSTMENT key
STD STD
1 : 1
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21
Miscell aneous Funct ions
After platemaking has finished, you can fine-tune the position
of the image (in the horizontal direction) within 10mm.Tip You can
adjust the printing position while the machine is printing.
Press or PRINTING POSITION AD-JUSTMENT keys to adjust the
printing posi-tion.Pressing and holding or (PRINTING
POSITIONADJUSTMENT) keys continuously adjusts the
printingposition.The printing position indicator lamps change for
eachapproximately 3mm change in the printing position.
To move the printing position to the left, press key.The
printing position indicator lamp moves to the left.
To move the printing position to the right, press key.The
printing position indicator lamp moves to the right.
TipTo return to the default settings, use one of thefollowing
two methods:
Press or key repeatedly until thecenter printing position
indicator lamp is lit.
Press (ALL CLEAR) key. In this case, allsettings are reset to
standard mode (a page26). Do not press (ALL CLEAR) keywhile the
machine is printing.
Printing Position Adjustment Function
Paper
Image
Direction of papermovement
Paper
Image
Direction of papermovement
STD STD
1 : 1
STD STD
1 : 1
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On-Line Print Function Available Only With Interface Kit
InstalledThis function allows you to make prints of documents
directly from on-line data from personal computers.
IMPORTANT PC interface kit is required to connect this machine
to a personal computer. Please contact your service person on
information regarding installation and settings.
Check that the top menu is displayed.
Set the size of the printing paper. (aaaaa See page 44,
Selecting Printing Paper Size.)
Use the print command of the computer applications according to
the manual.Platemaking and printing start automatically.
TipWhen platemaking ends and printing starts, you can again use
the keys on the control panel.
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5Replacing Consum
ables
Chapter 5
Replacing ConsumablesThis chapter describes how to supply paper,
ink pack, and other consumables.
Replacing the Ink Pack
......................................................................................
80Replacing the Master Roll
.................................................................................
83Replacing the Master Ejection Core
.................................................................
86Replacing the Drum Unit
...................................................................................
88
Removing the Drum Unit
.............................................................................
88Installing the Drum Unit
...............................................................................
90
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Ink pack
Lever
Replacing the Ink PackThe message EXCHANGE INK is displayed on
the LCD panel when the remaining ink is low. Replace the ink
packusing the following procedure.
IMPORTANT Only use ink packs designed for this machine.
Open the front cover.
Grasp the lever and pull it toward you.
Lift out the empty ink pack.
Front cover
EXCHANGE INK
Ink pack
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21
Replacing Consum
ables
Remove the cap from a new ink pack.
IMPORTANT Do not leave an ink pack uncapped for longer
than necessary.
Insert the ink pack so that the groove on the lipfits onto the U
groove of the holder.
Push the ink pack in to the set line on the inkpack.
Press the back of the holder in with the palm ofyour hand.
Continue Page
Replacing the Ink Pack
U groove of holder
Ink pack
Ink pack Ink pack
Set line
Set line
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Close the front cover.
Replacing the Ink Pack
Front cover
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21
Replacing Consum
ables
Replacing the Master RollThe message ROLL-MASTER END is
displayed on the LCD panel when the master roll is used up. Replace
themaster roll using the following procedure.
IMPORTANT Only use a master roll designed for use in this
machine.
Slide the scanner unit.
IMPORTANT Do not touch the heat generator of thermal
head. Doing so may cause damages, leadingto a malfunction of
plate making.
Press the master cover ralease lever.The master cover will open
up.
Lift out the master roll.
Continue Page
ROLL-MASTER END
Master rollMaster cover
Master coverrelease lever
Scanner unit
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Master set lever
Master cover
Replacing the Master Roll
Take out a new master roll from the bag.
Set the master roll in the direction as shown inthe illustration
at right.
Pull out the master , and insert the masteraligned with the
loading line under the guidepanel until it contacts the roller.
Close the master cover.
Push the master set lever.The master is pulled in.
IMPORTANT If the master is not pulled in open the master
cover, and gently press in as far as possibleto set again.
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21
Replacing Consum
ables
Make sure that the leading edge of the master isprotruding from
the inner side of the mastercover.
IMPORTANT If the master cannot be set correctly, its
leading edge will not be visible. Open themaster cover, and set
again.
Slide the scanner unit and return it to the origi-nal
position.
WARNING Do not remove the cover affixed with Warning
Label 1. Personnel may be injured by the movable
cutter inside the machine.
Replacing the Master Roll
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Plate ejection box release lever
Replacing the Master Ejection CoreThe message EXCHANGE EJECT
ROLL is displayed on the LCD panel when the master ejection core is
full.Remove the master ejection core using the following
procedure:
IMPORTANT Use only a master ejection core designed for use in
this machine.
Press the plate ejection box release lever to openthe master
ejection box.
Open the master ejection box until it stops.
Open the cover while pressing and holding theplate ejection box
lid release lever.
Plate ejection boxlid release lever
EXCHANGE EJECT ROLL
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21
Replacing Consum
ables
Holding the edges of the master ejection core,pull out the core
and discard it.
IMPORTANT Ink adheres to the master ejection core. Take
care to prevent ink from getting onto yourclothing.
Insert a new master ejection core.
Gently close the master ejection box cover,pressing it until it
locks.
Close the master ejection box, pressing it until itlocks.
Replacing the Master Ejection Core
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Replacing the Drum Unit
Press and hold the JOG switch until the drumcomes to a stop with
a beep.
WARNING Do not touch the drum or rollers when you
operate the JOG switch. Do not put your hands or fingers inside
the
machine while it is operating. Your hands maybe pulled in or
nipped.
Open the front cover toward you.
Lift the drum securing lever toward you and,holding it there,
then pull out the drum handlestraight toward you until it
stops.
Removing the Drum Unit
WARNING Avoid pressing and damaging the drum surface with
fingers etc. It can stain your clothes,
and the warp in the drum surface may cause bad prints. Always
place the drum unit on flat and stable surface. Otherwise, the drum
surface may
be damaged or warped and may cause bad prints.
Drum securing leverDrum handle
Front cover
JOG switch
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21
Replacing Consum
ables
Handle for endof drum
Hold the handle on the far end of the drum, andlift the front
end of the drum slightly to pull thedrum toward you.
IMPORTANT Do not touch the drum surface. Ink may
transfer to your clothes. Hold the drum level and place it on a
flat,
solid surface.
Replacing the Drum Unit
05.chapter 5 03.8.19, 6