DOUBLE DRUM...Section 1: Introduction Construction We Engineer Solutions 2017 Double Drum Operations Manual (Version C) 2 Construction The Double Drum’s inner tank is made from a

2017 VERSION C

DOUBLE DRUM

OPERATIONSMANUAL

2017 Double Drum Operations Manual (Version C)We Engineer Solutions

DOUBLE DRUM OPERATIONS MANUAL (Version C)

Issue Date: August 2017

PLEASE READ BEFORE USING.

SEI INDUSTRIES LTD.7400 Wilson AvenueDelta, B.C. Canada

V4G 1H3

Phone: (604) 946-3131Fax: (604) 940-9566

E-Mail: [email protected]: www.sei-ind.com

COPYRIGHT © 2017 SEI INDUSTRIES LTD. ALL RIGHTS RESERVEDPRINTED IN CANADA

2017 Double Drum Operations Manual (Version C)We Engineer Solutions

TABLE OF CONTENTS

Section 1: Introduction 1Description ....................................................................................................................1Construction .................................................................................................................2Specifications ...............................................................................................................2

Section 2: Safety 3Safety Procedures ........................................................................................................3

Section 3: Sling Assembly 4Double Drum Sling .......................................................................................................4

Attaching the Sling Assembly .........................................................................4

Section 4: Operations 6Fueling Procedure ........................................................................................................6Defueling Procedure .....................................................................................................7

Section 5: Maintenance 8Maintenance Procedures ..............................................................................................8

Inspections ..................................................................................................... 8Repairs ...........................................................................................................8Storage ...........................................................................................................8

Repair Kits ....................................................................................................................9Double Drum Repair Kit for Orange Tanks .....................................................9Double Drum Repair Kit for Tan Tanks .........................................................10

Section 6: Specifications and Parts Listings 11Models ........................................................................................................................11Specifications .............................................................................................................11Standard 1.5" Fill/Drain ...............................................................................................12Optional 2" Unisex Fill/Drain .......................................................................................13Drum Assemblies .......................................................................................................14

Double Drum, 66 USG, 250 L, Assembly .....................................................14Double Drum, 250 USG, 945 L, Assembly ...................................................15Double Drum, 500 USG, 1890 L, Assembly with Standard Fill/Drain ...........16Double Drum 500 USG, 1890 L, Assembly with Unisex Fill/Drain ................17

Section 7: Warranty 18

Section 1: Introduction Description

2017 Double Drum Operations Manual (Version C) 1We Engineer Solutions

Section 1: Introduction

Description

This manual contains operating and maintenance instructions for the Double Drum manufactured by SEIIndustries Ltd. The Double Drum is designed to transport fuel to remote locations. It has been designed tobe helicopter-lifted as a slung load. The attachment rings also allow it to be tied down as cargo in a boat,barge or truck for ground transport. Once on the ground, the tank can be hand-rolled over short distances,making it easy to position at site.

The Double Drum’s unique double-walled design provides abrasion resistance and built-in secondarycontainment.

Section 1: Introduction Construction


Construction

The Double Drum’s inner tank is made from a 38oz urethane-coated nylon (Jungle King material) suitablefor the storage of diesel or jet fuel. The inner tank meets U.S. military specifications MIL-T-52983G andATPD-2266 for fuel tanks. The outer tank is made from a 32oz OBU to offer heavy duty puncture andabrasion resistance.

The outer tank has D-ring connection/lifting points on the outer shell to connect to a lifting harness or secureto a boat or ground vehicle. The 250 USG model has 15 connection lifting points while the 500 USG modelhas 20 connection lifting points.

The inner tank is attached by an aluminium 16-bolt outer ring and is removable for inspection and leakdetection.

The Double Drum is radio frequency-welded and seam-sealed. The Double Drum has a 1.5" fill/drain kitwith ball valve, camlock connection and dust cap. Each tank comes with a lifting harness to connect to ahelicopter or crane.

Specifications

The Double Drum meets Transport Canada Dangerous Goods regulations, Part 12 Section 12.9 paragraph 5c

The Double Drum shall be designed with its weakest lifting element capable of withstanding load magnitudenot less than 5 times the load at maximum capacity with liquid SG 0.85; rigging components working loadshall be below the Work Load Limit (WLL) specified by manufacturer or have a safety factor at least 5 ifWLL is not available.

Wire rope, alloy steel chain, metal mesh, synthetic fiber rope and synthetic fiber web slings must meet therequirements of ASME B30.9 - Slings.

Nominal operating temperature: -46 C (-51 F) to +50 C (+122 F)

Operating pressure: Up to 4 psi

Connection: 1.5" camlock coupling

Section 2: Safety Safety Procedures


Section 2: Safety

Safety Procedures

The following safety rules should be observed:

1. Keep the fueling site free of debris and flammable materials like dry grass, etc., as rough surfaces and sharp objects can damage the Double Drum.

2. Secure the Double Drum to avoid slipping or rolling during fueling/defueling operations or when being transported by truck.

3. Keep all unnecessary personnel off site.

4. If spillage occurs, proper cleanup procedures must be instituted immediately. Make sure to collect as much spillage as possible in a container.

5. Use grounding devices, where applicable.

6. Use secondary containment, where applicable.

7. Have a fire extinguisher manned and ready during fueling.

8. Avoid contact with fuel. If there is contact, wash immediately with warm soapy water.

9. Do not allow open flame or smoking within 100 feet of the fueling and defueling operations site.

10. Do not stand within 50 feet of the Double Drum when it is being lifted. The filled Double Drum is very heavy and normal precautions must be taken as with lifting any heavy object.

11. Never fill the Double Drum above the capacity shown on the label found at the end of the unit.

12. If the Double Drum starts to roll, do not stand in its way.

13. Do not tow the Double Drum.

14. Any leakage from the Double Drum or fitting must be rectified immediately.

15. When a container is being shipped that has fuel residue inside, it must be shipped as "dangerous goods."

Section 3: Sling Assembly Double Drum Sling


Section 3: Sling Assembly

Double Drum Sling

When the Double Drums are shipped from the factory, they do not have thesling assembly attached. Each Double Drum has four rows of attachmentpoints, of which only two rows are used. These rows are the ones oppositeto each other as shown in the photos below.

Attaching the Sling Assembly

1. Stretch the Double Drum out. Select the attachment rows you are going to use.

250 USG Double Drum shown.

500 USG Double Drum shown.

Attachment Points

Section 3: Sling Assembly Double Drum Sling


2. The 250 gallon Double Drum has three attachment points on each side while the 500 gallon Double Drum has four attachment points. Now, stretch out the sling assembly and remove any twisted or crossed cables.

3. Using care, attach the sling hooks to the Double Drum as shown below.

4. After all lines are attached, check to see that there are no twists or crosses present. The Double Drum is now ready for operations.

250 USG Double Drum sling assembly shown.

Section 4: Operations Fueling Procedure


Section 4: Operations

Fueling Procedure

There are two types of fill/drain couplings; a standard coupling with a 1.5" camlock or an optional unisexcoupling. Once the valve is opened, you cannot release the fill hose until the valve is closed.

1. Insure all connections and fittings are secure and liquid tight before using the Double Drum.

2. The Double Drum must be fully collapsed before filling can be started. The Double Drum is non-vented and there is no path for air to escape during filling. Trapped air will reduce the capacity of the Double Drum.

3. Insure that the collapsed Double Drum is on a flat and level surface with no sharp or abrasive objects that can cause damage.

4. The Double Drum should be filled in a horizontal position.

5. Extra care must be taken to ensure that the surface under the Double Drum is abrasion free and that the Double Drum does not rotate after it is full.

6. Never fill the Double Drum above the capacity shown on the label found at the end of the unit.

7. Connect the Double Drum to a pump hose or a filling source. Open the ball valve on the fill/drain port and begin filling. The filling pressure must be regulated (maximum 4 psi) to ensure that the Double Drum is not over pressurized causing catastrophic failure.

8. Once the Double Drum is filled to capacity, turn off the pump, close the ball valve, disconnect the fill hose and cap the camlock coupling.

9. Enter all amounts, both filling and loading in the log.

Section 4: Operations Defueling Procedure


10. If the Double Drum is to be transported on the deck of the truck, it can be lifted onto the truck two ways. One method is to use a short sling attached to the red ring at the top of the sling. Keep in mind that this will require a fork lift with more height.

11. The other lifting method is to insert the forks at the lift bar. This gives you more stability by keeping the tank from twisting. See photo.

12. If the drum is to be transported on a deck of a truck make sure to secure it to eliminate any rolling while being transported. Use the spreader bars provide by SEI to lift the Double Drum as shown. The Double Drum also can be tied down to the floor of a truck or aircraft using the webbings.

13. Do not drag the filled Double Drum as this can cause severe abrasion.

Defueling Procedure

There are two types of fill/drain couplings; camlock or unisex. If using the unisex coupling, the valve mustbe closed before removing the drain hose.

1. Lay the Double Drum on the ground horizontally and secure it to prevent rolling.

2. Connect the drain hose to the camlock coupling.

3. Open the ball valve and begin draining.

4. Squeeze the Double Drum to help the fuel fully drain.

5. Close the ball valve.

Using the slink to lift into a truck.

Using the forks to lift the Double Drum onto a truck.

Section 5: Maintenance Maintenance Procedures


Section 5: Maintenance

Maintenance Procedures

InspectionsVisually inspect for the following items before and after each fueling and defueling operation.

• Loose fittings or bolts

• Cuts

• Abrasions

• Worn components

RepairsAny observed leakage must be repaired before further use. Minor repair of Double Drum leaks can beaccomplished by re-tightening fittings and flanges. Body materials of the Double Drum are not fieldrepairable. Please contact SEI for return procedures.

StorageDrain out all fuel in the Double Drum before putting it in storage.

Section 5: Maintenance Repair Kits


Repair Kits

Double Drum Repair Kit for Orange TanksPart #006981

1

2

3

5

6

7

4

ITEM PART # DESCRIPTION QTY 1 003612 POUCH, REPAIR 1 2 004502 CLAMP, REPAIR, SMALL 2 3 006982 MANUAL, OPERATION 1 4 003626 PATCH, FABRIC, 8”X10” 38 oz. PTFF, GREEN 2 5 008905 PATCH, FABRIC, 8”X10” 32 oz. PTFF, ORANGE 2 6 003661 MANUAL, REPAIR 1 7 003064 PAD, ABRASIVE 2

Section 5: Maintenance Repair Kits


Double Drum Repair Kit for Tan TanksPart #006189A

1

2

3

5

6

7

4

ITEM PART # DESCRIPTION QTY 1 003612 POUCH, REPAIR 1 2 004502 CLAMP, REPAIR, SMALL 2 3 006982 MANUAL, OPERATION 1 4 003626 PATCH, FABRIC, 8”X10” 38 oz. PTFF, GREEN 2 5 010776 PATCH, FABRIC, 8”X10” 38 oz. PTFF, TAN 2 6 003661 MANUAL, REPAIR 1 7 003064 PAD, ABRASIVE 2

Section 6: Specifications and Parts Listings Models


Section 6: Specifications and Parts Listings

Models

Specifications

MODELS PART #

DOUBLE DRUM 66 USG, 250 L, 1 FILL/DRAIN (ORANGE) 012017

DOUBLE DRUM 250 USG, 945 L, 1 CAMLOCK FILL/DRAIN (ORANGE) 009997



DOUBLE DRUM 500 USG, 1890 L, 2 CAMLOCK FILL/DRAINS (TAN) 008847A

DOUBLE DRUM 500 USG, 1890 L, 2 UNISEX FILL/DRAINS (TAN) 008847T

CAPACITY DIAMETER LENGTH DRY WEIGHT USG L in cm in cm lb kg

66 250 24 61 32 81 37 17

250 945 37 93 54 137 70 32

500 1890 48 122 83 211 112 51

Section 6: Specifications and Parts Listings Standard 1.5" Fill/Drain


Standard 1.5" Fill/Drain

Part # 007031 Complete Assembly

4

3

2

1

ITEM PART # DESCRIPTION QTY 1 002175 CAMLOCK, PART DC, 1-1/2 1 2 002533 CAMLOCK, PART F, 1-1/2 1 3 007188 VALVE, BALL 1-1/2, FNPT 1 4 002776 NIPPLE, 1-1/2” NPT X 2-1/2” 1

Section 6: Specifications and Parts Listings Optional 2" Unisex Fill/Drain


Optional 2" Unisex Fill/Drain

12

ITEM PART # DESCRIPTION QTY 1 012584 COUPLING, 2”, UNISEX, VALVED 1 2 002785 NIPPLE, 2” NPT X 3” 1

Section 6: Specifications and Parts Listings Drum Assemblies


Drum Assemblies

Double Drum, 66 USG, 250 L, Assembly

Important NoteThese parts listing are for standard Double Drums. Non-standard Double Drums are not shown in this manual.

ITEM PART # DESCRIPTION QTY1 012021 SLING ASSEMBLY 1

2

002175 CAMLOCK, PART DC, 1-1/2 1 002533 CAMLOCK, PART F, 1-1/2 1 007188 VALVE, BALL 1-1/2, FNPT 1 002776 NIPPLE, 1-1/2” NPT X 2-1/2” 1

3 012018 TANK DOUBLE DRUM 250 USG ORANGE 1 FILL/DRAIN 1



Double Drum, 250 USG, 945 L, Assembly


2


3 006991 TANK DOUBLE DRUM 250 USG ORANGE 1 FILL/DRAIN 1 011347 TANK DOUBLE DRUM 250 USG ORANGE 2 FILL/DRAINS 1



Double Drum, 500 USG, 1890 L, Assembly with Standard Fill/Drain


2


3 008847 TANK DOUBLE DRUM 500 USG (ORANGE) 1 FILL/DRAIN 1 008847A TANK DOUBLE DRUM 500 USG (TAN) 2 FILL/DRAINS 1



Double Drum 500 USG, 1890 L, Assembly with Unisex Fill/Drain

Unisex Fill/Drain


2 012584 COUPLING, 2”, UNISEX, VALVED 1 002785 NIPPLE, 2” NPT X 3” 1

3 012543 TANK DOUBLE DRUM 500 USG (TAN) 2 FILL/DRAIN 1

Section 7: Warranty


Section 7: Warranty

a) Warranty is limited to repairing or replacing, at the company’s sole discretion, any product approved tobe defective.

b) The company’s products are not guaranteed for any specific length of time or measure of service, but arewarranted only to be free from defects in workmanship and material for a period of one year to the originalpurchaser.

c) To the extent allowable under applicable law, the company’s liability for consequential, incidental andenvironmental damages is expressly disclaimed. The company’s liability in all events is limited to, andshall not exceed, the purchase price paid.

d) This warranty is granted to the original purchaser and does not extend to a subsequent purchaser orassignee.

e) The company must receive notification in writing of any claims of warranty from the original purchaserwhich must give details of the claimed defect in the product.

f) Where the original purchaser is claiming under warranty, the product must be returned to the company forinspection with all transportation and duty charges prepaid.

g) The warranty does not extend to any product that has been accidentally damaged, abraded, altered,punctured, abused, misused or used for a purpose which has not been approved by the company.

h) This warranty does not apply to any accessories used with the product such as pumps, filters, hoses, etc.,that are not supplied by the company, and any warranty on such accessories must be requested from themanufacturer or dealer of the accessories.

i) In the event the original purchaser does not give notice of a warranty claim within one year of the originalpurchase of the product, it is understood that the purchaser has waived the claim for warranty and thepurchaser and/or any subsequent purchaser must accept the condition of the product as it may be, withoutwarranty.

j) Any technical information supplied by the company regarding the product is not a condition of warrantybut rather is information provided by the company to the best of its knowledge.

k) There are no implied warranties nor is there any warranty that can be assumed from any representationof any person, except the company itself.

Exclusions

This warranty is void if the product is not assembled, used and/or maintained in accordance with theoperator’s manual supplied by SEI. Not intended for use with fuels having aromatic content greater than60%.

DOUBLE DRUM...Section 1: Introduction Construction We Engineer Solutions 2017 Double Drum Operations Manual (Version C) 2 Construction The Double Drum’s inner tank is made from a

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