Document No.: BACHTL7050919 EPA Licence No.: P0522-01 Visit No: 4 Licence Holder: Barclay Chemicals Manufacturing Limited Year: 2019 Facility Location: Damastown, Mulhuddart, County Dublin Office: Limerick Version No: 1 1 of 20 Report Title Air Emissions Compliance Monitoring Emissions Report Company address Air Scientific Ltd., Unit 5, Caherdavin Business Centre, Caherdavin, Park, Ennis Road, Limerick V94 NT63. Stack Emissions Testing Report Commissioned by Environmental Efficiency Facility Name Barclay Chemicals Manufacturing Limited Contact Person Tiernan Keane EPA Licence Number P0522-01 Licence Holder Barclay Chemicals Manufacturing Limited Stack Reference Number A3-6 Dates of the Monitoring Campaign 05-09-2019 Job Reference Number BACHTL7050919 Report Written By Mr. Gregory Dempsey Report Approved by Mark McGarry Stack Testing Team Mr. Gregory Dempsey Report Date 18-10-2019 Report Type Test Report Compliance Monitoring Version 1 Signature of Approver Operations Manager
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Document No.: BACHTL7050919 EPA Licence No.: P0522-01 Visit … · 2020. 4. 8. · Note 4: See certificate of analysis for accredited parameters. ... ASLLK12EQ532 Pump ASLLK14EQ501
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1.0 Executive Summary ................................................................................................................................................................................ 3 1.1 Overall aim of the monitoring campaign ................................................................................................................................................ 3 1.2 Summary of substances to be monitored at each emission point .......................................................................................................... 3 1.3 Special Requirements ............................................................................................................................................................................. 3 1.4 Summary of Results ................................................................................................................................................................................ 4 Emission Point Number: A3-6 ...................................................................................................................................................................... 4 1.5 Operating Information ........................................................................................................................................................................... 5 1.6 Monitoring Deviations ............................................................................................................................................................................ 5 1.7 Reference Documents ............................................................................................................................................................................ 5 1.8 Revision History ...................................................................................................................................................................................... 5 Part 2: Supporting Information ........................................................................................................................................................................ 6 Appendix I ......................................................................................................................................................................................................... 7 1.1 Monitoring Personnel ............................................................................................................................................................................. 7 1.2 Equipment Inventory .............................................................................................................................................................................. 8 Appendix II ........................................................................................................................................................................................................ 9 2.1 Stack Emission Point Reference: A3-6 .................................................................................................................................................... 9 2.1.1 Suitability of Sample Location: .......................................................................................................................................................... 9 2.1.2 Stack Diagram ................................................................................................................................................................................. 10 2.1.3 Stack Raw Data ............................................................................................................................................................................... 11 Appendix III: Certificates and Process Detail Form ........................................................................................................................................ 20
Opinions and interpretations expressed herein will be outside the scope of Air Scientific Limited INAB accreditation. This test report shall not be reproduced, without the written approval of Air Scientific Limited.
All sampling and reporting is completed in accordance with Environmental Protection Agency Air Guidance Note 2 requirements.
Select Option: 1: There is no requirement to perform a BSEN15259 Homogeneity Test on this stack 2: Test results were obtained from previous Homogeneity test carried out by ASL 3: Test results were obtained from previous Homogeneity test carried out by Alternative contractor 4: Homogeneity Test is required on this stack and the client has been informed of this requirement
Enter data in orange cells only <---- Complete (Don’t Touch)
ConstantsGas constant 8.314 J/(K.mol)
3735 Pa
1 Pa
0.03 % of value
0.1 % of range between calibrations
0.17 % of range
0.9 Pa
Water vapour measurement 2 % relative
Pitot coefficient, K 0.81 1 °C CO content measurement 2 % relativeExpanded uncertainty (95%, k=2) 0.03 100 Pa CO2 content measurement 2 % relative
1.0 % O2 content measurement 2 % relative
Duct dimensions Circular RectangularDiameter 0.15 m a 0.0 m
Area 0.0 m2 b 0.0 m
Area 0.0 m2
All Pressures should be entered in Pascals, PaMeasurement Point Atmospheric Pressure, Pa Stack Pressure, Pa Static Pressure, Pa meas1, Pa Delta P, PaStack Temperature, CWater Vapour Content, %CO, ppm CO2, % N2, % O2, %
Appendix III: Certificates and Process Detail Form
Test Certificate Date 20/09/2019
AIR SCIENTIFIC (LK)**NEW**
Unit 5 Caherdavin Business Centre
Caherdavin
Ennis Road
Limerick
V94 NT63
Client Order No. BACHTL7050919
WK19-7067Certificate No.
Issue No. 1
Contact 12/09/2019Date ReceivedGregory Dempsey
Description 2 Tubes for VOCs Technique GC-FID
Sample No. 1068078 A3-6 VOC Method
O8(U)<1 µgBenzene
G8(N)14 ugCarbon tetrachloride
G8(N)<3 µgChloroform
O8(U)4 µgDichloromethane
O8(U)3 µgTetrachloroethylene
O8(U)<3 µgTrichloroethylene
Sample No. 1068079 Blank VOC Method
O8(U)<1 µgBenzene
G8(N)<3 ugCarbon tetrachloride
G8(N)<3 µgChloroform
O8(U)<3 µgDichloromethane
O8(U)<2 µgTetrachloroethylene
O8(U)<3 µgTrichloroethylene
RPS Environmental Management Ltd trading as RPS laboratories. Unit 12. Waters Edge Business Park. Modwen
Road. Salford. M5 3EZ
Page 1 of 2
Date 20/09/2019Test Certificate
WK19-7067Certificate No.
1Issue No.
Client AIR SCIENTIFIC (LK)**NEW**
Approved By Date
Jun Huan ZhaoTested By 13/09/2019Date
Joanne Dewhurst
Operational
For and on authority of RPS Laboratories Ltd.
Method Symbols (U) Analysis is UKAS Accredited
(N) Analysis is not UKAS Accredited
Concentration values (mg/m3 and ppm) are not covered by the scope of UKAS accreditation.
Results stated as ml are refering to the sample volume.
Analysis carried out on samples 'as received'
This document may not be reproduced other than in full, except with the written approval of the issuing laboratory.
RPS Laboratories terms and conditions apply - a copy is available on request.
Tammy Illingworth 19/09/2019
20/09/2019
RPS Environmental Management Ltd trading as RPS laboratories. Unit 12. Waters Edge Business Park. Modwen
Road. Salford. M5 3EZ
Page 2 of 2
Process Details Form
Process Details Form
Licensee Barclay Chemicals Contractor Air Scientific
Reg. Number P0522-01
Site Contact Elizabeth Monaghan Contractor’s Contact Mark McGarry
Role EHS Team Lead Role Operation manager
Signature Signature
Emission Point as per License
N/A N/A A3-6
Type of process
O Rotogravure printing O Rotogravure printing O Rotogravure printing
O Cement plant O Cement plant O Cement plant
O Electrical generation O Electrical generation O Electrical generation
O Steam boiler O Steam boiler O Steam boiler
O Other: O Other: x Other: process scrubber
Load of Process (Rotogravure printing: the solvent type and content of the ink, the ink delivery rate, the press temperature, the status of abatement plant, printing rate (m/s), etc.; Cement plant: Clinker source and loading rate, fuel source and load rate; Power plant: Electrical generation (MW) and fuel; Cement, chemical or pharmaceutical plants: Rate of material processed (tons/ hour); General manufacturing processes: Rate of items processed per hour; Steam boilers: Percentage with regards maximum capacity where appropriate )
N/A N/A 2,500 kg of MIPA per hour based on 8.5 hour day approx. 5 batches per day
Abatement system
O Bag filter O Bag filter O Bag filter O Electrostatic precipitator O Electrostatic precipitator O Electrostatic precipitator
O Cyclone O Cyclone O Cyclone
O Thermal oxidiser O Thermal oxidiser O Thermal oxidiser
O Active carbon bed O Active carbon bed O Active carbon bed
O NSCR O NSCR O NSCR
O SCR O SCR O SCR
O Dry scrubber O Dry scrubber O Dry scrubber
O Wet scrubber O Wet scrubber X Wet scrubber
O Lime injection O Lime injection O Lime injection
O Biofilter O Biofilter O Biofilter
O None O None O None
O Other:
O Other:
O Other:
Process Details Form
List of solvents used per process (to be added to the solvent suite)
Emission point as per Licence
A1-1 A1-2 A3-6
N/A N/A Client to inform Environmental Efficiency once monitoring complete