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Konecranes Training Institute -2010OVERHEAD CRANE, SAFETY & MAINTENANCE TRAINING

INDUSTRIAL CRANES

NUCLEAR CRANES

PORT CRANES

HEAVy-DUTy LIfT TRUCKS

SERVICE

MACHINE TOOL SERVICE

TRAINING

THE (P&H) INSTITuTE IS NOw THE

TRAINING INSTITuTE

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We train four ways:

• KKoonneeccrraanneess TTrraaiinniinngg IInnssttiittuuttee CCoouurrsseess iinn MMiillwwaauukkeeee -Students benefit from access to our 5,200 sq fthands-on lab located in the Milwaukee area.

• KKoonneeccrraanneess TTrraaiinniinngg IInnssttiittuuttee CCoouurrsseess iinn LLooss AAnnggeelleessWe offer a number of our selected courses at our LosAngeles training center.

• RReeggiioonnaall SSeemmiinnaarrss - Scheduled in 40 cities per yearreducing your costs & time for travel.

• OONN--SSIITTEE CCOOUURRSSEESS- Eliminate additional travelexpenses and let us do a standard course at your siteor customize a course to meet your needs.

Our training is up-to-date on all the latest federaland state regulations and we will train your per-sonnel to meet and exceed OSHA and ASME B30requirements.

Our training includes using proven best practicesfor crane operation and maintenance.

We offer a large variety of courses including over30 different courses in Crane Inspection, Electricaland Mechanical Maintenance and Operator train-ing.

We utilize professionally prepared copyrightedcourse workbooks, pamphlets and materials. Yourcourse workbook will continue to serve asa valuable refer-ence.

Our courses utilizeprofessional Power-point presentationsand the latest instruc-tion methods.

The Konecranes Training Institute has extremelysatisfied customers with over 98% of students sur-veyed indicating we meet or exceed expectations.

Your personnel will be trained using the samecourses and expert instructors that we use to trainour own crane technicians.

Students will benefit from networking with otherprofessionals from all industries.

We offer testing and certification.

Continuing support included. Simply call us withany question that comes up later.

JOHN DOE

Has successfully completed trainin

g and a written evaluatio

n

conducted by the Konecra

nes Institute and is

Instructor:

Date: 00/00/0000

Certification expires two y

ears from date shown above

CERTIFIED TO PERFORM

CRANE INSPECTIONS

B E N E F I T SKEY BENEFITS OF KONECRANES TRAINING INSTITUTE

OPERATOR, INSPECTION & MAINTENANCE TRAINING PROGRAMS

THE (P&H) INSTITUTE IS NOW THE

TRAINING INSTITUTE

REGISTER ON-L INE : www.mor r i sc ranes .com OR PHONE 866 -821 -4006 -3-

HANDS-ON TRAINING LAB . . . . . . . . . . . . . .4

REGISTRATION INFORMATION . . . . . . . . . . .5

COURSE SCHEDULE AND DESCRIPTIONS

CRANE OPERATOR COURSESOverhead Crane Operator – #808C and #808A . . . . . . . . . . . . . . . . .6Overhead Crane Operator - Train-The-Trainer – 808T . . . . . . . . . . . .7Refresher: Overhead Crane Operator

“Train-the-Trainer” – #808R . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Rigging “Train-the-Trainer” – #800T . . . . . . . . . . . . . . . . . . . . . . . . . . .8Rigging Fundamentals – #800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Rigging Fundamentals Webinar – #800W . . . . . . . . . . . . . . . . . . . . . .9Advanced Rigging & Rigging Inspection – 800A . . . . . . . . . . . . . . .10Operator Safety & Crane Limitations – 804 . . . . . . . . . . . . . . . . . . .10

CRANE INSPECTION COURSESOverhead Crane Inspection – #818 & #819 . . . . . . . . . . . . . . . . . .11Overhead Crane Inspection Recertification – #820 . . . . . . . . . . . .12Underhung Crane Inspection – #817 . . . . . . . . . . . . . . . . . . . . . . . .12

CRANE MANAGEMENT COURSESCrane Safety Management – #880 . . . . . . . . . . . . . . . . . . . . . . . . . .13Nuclear Crane Management – #892 . . . . . . . . . . . . . . . . . . . . . . . .13

ELECTRICAL CONTROL COURSESOverhead Crane Electrical Maintenance – #805 . . . . . . . . . . . . . . .14Crane Control Fundamentals – #807B . . . . . . . . . . . . . . . . . . . . . . .15Smartorque 424V & 424S – #827 . . . . . . . . . . . . . . . . . . . . . . . . . .16Smartorque 425 – #825 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Smartorque CAE – #864 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Static Stepless Setup and Troubleshooting – #841 . . . . . . . . . . . .18Static Stepless Classroom – #801 . . . . . . . . . . . . . . . . . . . . . . . . . . .19Static Stepless Lab – #821 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19A.C. Full Magnetic Classroom / Lab – #806 . . . . . . . . . . . . . . . . . .20D.C. Crane Control – #852 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

MAINTENANCE COURSESOverhead Crane Mechanical Maintenance – #811 . . . . . . . . . . . .21NDT - For Cranes – #890 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Underhung Crane Maintenance – #816 . . . . . . . . . . . . . . . . . . . . . .22Overhead Crane Mechanical Maintenance – #810 . . . . . . . . . . . .23

MOBILE CRANE COURSESUtility Truck Crane Operator Safety – #828U . . . . . . . . . . . . . . . . . .23Mobile Crane Inspection & Safety – #829 . . . . . . . . . . . . . . . . . . . .24Mobile Crane Operator & Safety Preparation – #828 . . . . . . . . . . .24Mobile Crane NCCCO Certification & Testing – #828-CCO . . . . . .25Mobile Crane Operator, Train-the-Trainer –#828T . . . . . . . . . . . . .25

PORTAL CRANE TRAININGPortal Crane Operator Training – #838 . . . . . . . . . . . . . . . . . . . . . . .26Portal Crane Mechanical Maintenance – #839 . . . . . . . . . . . . . . . .26

SAFETY TRAININGMSHA Course – #916 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27MSHA Refresher Training – #918 . . . . . . . . . . . . . . . . . . . . . . . . . . . .27OSHA 10 Course – #910 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28OSHA 30 Course – #912 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Aerial Lift, Train-the-Trainer – #950T . . . . . . . . . . . . . . . . . . . . . . . . .29Fork Lift Operator, Train-the-Trainer – #920T . . . . . . . . . . . . . . . . . .29Utility Truck Crane Operator Safety – #828U . . . . . . . . . . .See pg 23Operator Safety & Crane Limitations – #804 . . . . . . . . . . .See pg 10

REGIONAL SEMINAR COURSESRegional Seminar Courses / On-Site Courses . . . . . . . . . . . . . . . . .30Regional Seminar Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

VIDEO TRAINING PROGRAMSFundamentals of Overhead Crane Safety -

Featuring Cab and Floor Operated Cranes . . . . . . . . . . . . . . .32Fundamentals of Floor Operated Overhead Crane Safety . . . . . . . .32Customized On-Site Safety Training Video . . . . . . . . . . . . . . . . . . . .32

ON-SITE COURSES . . . . . . . . . . . . . . . . . . . . .33

TRAINING FORMATS . . . . . . . . . . . . . . . . . . .34

GENERAL INFORMATION . . . . . . . . . . . . . . . .35

SCHEDULE OF CLASSES . . . . . . . . . . . . . .36-37

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . .38

REGISTRATION . . . . . . . . . . . . . . . . . . . . . . .39

T A B L E O F C O N T E N T S

• Overhead Crane Inspection • Operator Training • Operator Train-The-Trainer • Mechanical Maintenance • Electrical Maintenance• Bucket Crane Operator

OUR MOST POPULAR COURSES

EXPERIENCED INSTRUCTORS:The Konecranes Training Institute instructors have over 250 years of combined experience in overhead material handling. They arehighly skilled in many fields of technical training including electrical and mechanical maintenance, and all aspects of crane inspectionand assembly. These Instructors have gained the respect of material handling customers worldwide.

-4- OUR FUTURE NEW HOME: www.konec ranesamer i cas .com

H A N D S - O N T R A I N I N G L A B

HANDS-ON TRAINING LAB MILWAUKEE, WIThe Konecranes Training Institute Institute is a leader in providing quality trainingfor Overhead Cranes and Hoists in North America. Our Hands-On laboratory allows students a chance to experiment and train on actual working equipment.

LAB EQUIPMENT INCLUDES:

Control Systems: • Static Stepless Control Systems• Smartorque ABB Control System with 30HP Motor• Smartorque Siemens Control System• Smartorque Series III Control Systems• Electrotorque Control System with 50 HP Motor• Radio Controls with PLC

Hoists:• Electric Wire Rope Hoists

– 1/2 ton thru 5 Ton• Electric Chain Hoists• Hand Chain Hoists• Ratchet Lever Hoists• Hoisting towers

Table top Trainers for Control Systems

Magnetic Particle Testing Equipment

Mobile Crane Simulator

Crane Components• Built-up trolley with two hoists• Gearboxes• End trucks• Shoe Brakes• Disc Brakes• Eddy Current Brakes• Mechanical Load Brakes• Sheaves• Gears & Pinions• Jib Crane• UH Bridge

• Hooks• Contactors• Wheels• Limit Switches• Brake Wheels• Pushbuttons• Radio Transmitters• Collector Shoes• Inverters• Reactors• Festoon trolleys

(What I like most about the seminarwas...) “The hands-on part in the lab.”

- James D., Bath Iron Works

“I thought that having access to crane equipment in the lab wasvery helpful in learning materials covered in the course. I lookforward to taking additional courses here, and I will recommendedthis course to my co-workers.”

- Dan C., OSHA


R E G I S T R A T I O N I N F O R M A T I O N

COURSE FEESMilwaukee and Regional course fees include all course materi-als, lunches and transportation to and from the contracted hoteleach day.

On-Site prices: Contact us for pricing information.

HOW TO REGISTER Five easy ways to register for Institute courses:

1. ONLINE: www.morriscranes.com (your familiar destination)www.konecranesamericas.com (please bookmark our futurenew home)

2. PHONE: 1-866-821-4006

3. E-MAIL: [email protected]

4. Fill out the form on page 39 of this booklet and

FAX this form to: 262-641-9206 or

5. MAIL to:Konecranes Training Institute2712 S. 163rd StreetNew Berlin, Wi 53151

For technical questions, or for the location of the nearest region-al office, call the Konecranes Training Institute at 1-866-821-4006.

WHEN TO REGISTERRReeggiisstteerr AAnnyyttiimmee!! But registration two months prior to the classstart date is strongly recommended to insure enrollment on thepreferred calendar dates.

Class size is limited to permit an optimum learning experiencefor each student. If there is sufficient demand, an extra sessionof a course may be arranged.

All registrations are subject to confirmation. Confirmation let-ters containing logistical information will be mailed, faxed or e-mailed to enrolled participants before the class start date.

Konecranes Inc. reserves the right to screen out com-peting vendors from any Institute classes.

EARLY BIRD AND MULTIPLE ATTENDEE DISCOUNTS -SAVE UP TO 20%Customers registering for either a regional Seminar or aMilwaukee class 60 days prior to the scheduled class start datewill receive a 10% discount from the above pricing. Additionally,those customers registering more than one student in the sameclass will receive a 10% discount for up to five students.

CANCELLATION POLICY

Milwaukee Classes and SeminarsHopefully you won’t need to cancel, but if you do, please do soin writing at least one week prior to the course for a full refund.Or, if you’d like, apply your fee to a future class. There is $185charge on late cancellations and no refunds are made onuncancelled registrations.

The Konecranes Training Institute reserves the right to cancelany scheduled course. Fees will be refunded or applied to afuture course.

On-Site ClassesCancellations or rescheduling occurring less than 25 days priorto the course start date are subject to a charge of 25% of thetotal training cost plus airfare charges. Cancellations occurringless than 7 days from start of on-site course are subject to 80%of the training cost

PAYMENTAll payments should be made and sent to:

Konecranes Training Institute315 W. Forest Hill AvenueOak Creek, WI 53154


C R A N E O P E R A T O R C O U R S E S

OVERHEAD CRANE OPERATORCOURSE #808C CAB/FLOOR AND 808A;FLOOR ON-SITE: CALL FOR PRICING

Do your operators know:• Emergency Stop Signals? • How much weight they can safely lift with each crane in

your plant? • Emergency shutdown procedures for your cranes? • How to perform OOSSHHAA RReeqquuiirreedd pre-operational inspections?

Can you provide documentation showing the training program you pro-vided to your operators?

Do you have a refresher training program for your operators?

Poorly trained operators could cause serious injury to your plant per-sonnel, substantial damage to your equipment or the loads they carry.YYoouurr ooppeerraattoorrss aarree rreeqquuiirreedd bbyy OOSSHHAA ttoo bbee qquuaalliiffiieedd aanndd ttrraaiinneedd ttooooppeerraattee tthhiiss eeqquuiippmmeenntt..

2010 Schedule:This course is offered on-site only. For more information or a quote,please call 866-821-4006.

General DescriptionThese courses are designed as a classroom and hands-on training pro-gram.

We offer several levels of training:

These courses cover all the OSHA/ASME requirements for overheadcrane operation including the reasons behind the requirements. Theybegin with the fundamentals such as identification of major cranecomponents and focuses on the safe and proper operation of thecrane. Course lengths will vary depending on the specific type of tailor-ing to meet specific operations desired by the customer.

SSeeaassoonneedd aanndd nnoovviiccee ooppeerraattoorrss alike will benefit frominformation concerning basic crane construction, basicrigging, crane controls, controlling load swing, and pre-operational inspections.

Course Objectives• Identify all major crane components• Explain the function of major components• Explain and use recommended hand signals• Explain and apply all recommended safety

procedures• Perform all recommended operating procedures• Correctly make precision lifts• Understand crane control operations (AC or DC)

Course Outline• Major crane components• Safety devices• Recommended operating procedures• Communications• Safe operating practices• Hands-on training & demonstrations

Course DescriptionCourse

No.CourseLength

# ofStudents Notes

General Crane Safety &Operation 700 4-8 Hours 12

Hands-On Demo.included

Floor Crane Operator &Rigging 808A 8-12 Hours 12

Hands-On Demo.included

Cab Operator 808 8 Hours 8Hands-Onincluded

Refresher Training forOperators 808AR 4-8 Hours 12

Recommendedevery two years.

Custom courses available specific to your equipment and your loads.

“The instructors are very good and prepared.”- James K.; AK Steel

“Enjoyed the class. Instructor was very wellprepared and knowledgeable. It wasthorough and practical.”

- Lon B. - Nucor Steel


Do you have so many operators within your facility that having anoutside contractor come in to conduct all the operator training isnot cost effective? Using an experienced operator to conducttraining is a common practice in industry. Will that individualpass on any bad habits in the process?

Think back to your state sponsored road test for your driver’slicense, do you still drive a motor vehicle as you did for the stateexaminer? Most people would have to say no. Habits both goodand bad become a part of our day to day lives before we areeven aware of them.

This course will give the potential trainers not only the requisiteinformation but also instructional skills for presenting informa-tion before groups of people.

Milwaukee Schedule L.A. ScheduleJanuary 27-29, 2010 February 2-4, 2010March 22-24, 2010 April 27-29, 2010May 25-27, 2010 October 11-13, 2010August 2-4, 2010September 27-29, 2010November 2-4, 2010

General DescriptionThis course will use either the Cab and Floor Crane OperatorCourse #808 or the Floor Crane Operator Course #808A asdesired.

These courses cover all the OSHA/ASME requirements for over-head crane operation including the reasons behind the require-ments. They begin with the fundamentals such as identificationof major crane components and focuses on the safe and properoperation of the crane.

Course Objectives• Identify all major crane components• Explain the function of major components• Explain and use recommended hand signals• Explain and apply all recommended safety procedures• Perform all recommended operating procedures• Correctly make precision lifts• Understand crane control operations (AC

or DC)(Rigging 800T course is also included)

• Hands-on training

Course Outline• Major crane components• Safety devices• Recommended operating procedures• Communications• Safe operating practices• Conduct a 20-minute training presentation

You will receive the following: (Instructors Kit)• Fundamentals of Overhead Crane Safety Video or DVD (Floor or

Cab and Floor as needed)• Power Point Presentation on CD• Written Safety Program for your Safety Manual• Instructors Manual with Course Outline• Example Final exam with answer key• Hand Signal Poster• Certificate of Training• One student course kit (see box below)

Maximum class size; on-site: 10


OVERHEAD CRANE OPERATOR “TRAIN-THE-TRAINER”COURSE #808T 3 DAYS $1,595

808T-K Student Course Kit: Available for Purchase-

12 Copies of the following • Course workbooks (for students) • OSHA Overhead & Gantry Crane Regulation• Rigging Handbook• Laminated Hand Signal Card – Pocket Safety Tips• Safety Recommendations (English & Spanish)

Price for Student Course Kit – 808T-K(12 Copies): $375.00

Standard Shipping in US add $24.00 (Sold only to Konecranes Trained instructors).Your best value for training your own operators!

“(The instructor) did a great job.Employees got actively involvedand did a fantastic job on theirpresentations. Was impressedby how well everyone did.”- Patrick C.; General Electric, GEEnergy

(The Instructor) “was veryknowledgeable and did a goodjob explaining the parts and thefunction of the crane to us. Ilearned a lot from the class.”

- Robb R.; Exelon-Lasalle



REFRESHER - OVERHEAD CRANE OPERATOR “TRAIN-THE-TRAINER” COURSE #808R 2 DAYS $995

RIGGING “TRAIN-THE-TRAINER”COURSE #800T 2 DAYS $1,095

Milwaukee ScheduleCall for Dates

General DescriptionThis two day course for past attendees of the Train-the-Trainercourse will provide refresher training and a review of any new orchanges to OSHA/ASME since initial training.

Maximum class size 12

Milwaukee ScheduleMarch 25-26, 2010June 3-4, 2010August 5-6, 2010Sept. 30-Oct 1, 2010

Los Angeles ScheduleOctober 14-15, 2010

General DescriptionProvide those personnel chosento instruct crane operators andrigging personnel with the bestmethods to conduct such train-ing. Prior rigging experience isrequired to attend.

Course Objectives• Identify safe rigging practices• Conduct prior to use inspections• Understand basic rigging principles• Load weight determination• Turning loads

Course Outline• Rigging equipment

– Terminology– Rigging practices

• Sling– Inspection– Use Rigging fundamentals

Max. class size: 12

Course Objectives• Identify all major crane components• Explain the function of major components• Explain and use recommended hand signals• Explain and apply all recommended safety procedures• Perform all recommended operating procedures• Correctly make precision lifts• Understand crane control operations (AC or DC)• Hands-on training

Course Outline• Major crane components• Safety devices• Recommended operating procedures• Communications• Safe operating practices

You will receive: Instructors Kit (See page 8)One 808T-K Student Course Kit

“I was very inpressed with the facilities and thecontent of the course. It will help a lot with my job.”

- Bob M.; Harley Davidson


Milwaukee Schedule: L.A. ScheduleFebruary 22, 2010 February 8, 2010June 2, 2010 March 19, 2010July 26, 2010 May 3, 2010October 15, 2010 December 13, 2010December 17, 2010

General DescriptionThis course is designed for personnel who rig lloads for liftingby cranes and for their supervisors. Floor crane operators andothers working with overhead cranes will benefit from this com-prehensive Rigging Fundamentals course. Our instructor will beable answer your questions and cover important course materi-al and concepts.

In addition to a course workbook participants will also receive a4" x 5" pocket handbook which highlights good and bad rig-ging practices, sling capacities and how to calculate unknownloads.

Course Objectives• Identify safe rigging practices• Conduct prior to use inspections• Understand basic rigging principles• Load weight determination• Turning loads

Course Outline• Rigging Equipment

- Rigging Standards- Risk Management- The Basic Rigging Plan- Rigging Terminology- Good & Bad Rigging Practices

• Slings & Inspections Criteria- Wire Rope Slings- Chain Slings- Nylon Web Slings- Metal Mesh Slings- Endless Slings- Eyebolts- Shackles- Hooks

• Rigging Fundamentals- Safe Rigging Practices- Calculating Load Weight- Rigging Calculations & Exercises- Center of Gravity- Turning Loads


RIGGING FUNDAMENTALSCOURSE #800 1 DAY $395

Also Offered Regionallyin 40 cities

RIGGING FUNDAMENTALS WEBINARCOURSE #800W 1 DAY $395

Schedule:February 9, 2010April 16, 2010July 16, 2010October 15, 2010

Maximum class size: 10

General DescriptionThis course is the same as the above 800 RiggingFundamentals Course provided in an interactive on-line format.See above for course description. Students will receive acourse workbook and other handouts via mail prior to thecourse. The Webinar format with a live instructor allows cus-tomers to reduce travel costs and the time it takes to travel fortraining. Internet and phone access are necessary.

"Very informative, I wantto be able to keep mypeople safe at the job."

- Alan M.; Atchison Casting

“The online training provided by Morris toour Plants was excellent. We have alreadyput it to great use in improving the Safetyof our in-house Rigging Operations.Having multiple plants taking advantage ofthe web-based sessions was very costeffective. Very positive reports back fromthe plants involved.”

- Christopher; Graham Packaging

"Practical-Good Course!- Don E.; Marathon



ADVANCED RIGGING & RIGGING INSPECTION COURSE #800A 2 DAYS $795

Milwaukee ScheduleMarch 8-9, 2010June 10-11, 2010September 8-9, 2010December 8-9, 2010

General DescriptionThis two day course is for people with prior rigging experience.

Course Outline:• We will take an in-depth look at ASME B30 regulations and

OSHA rigging standards. • We include covering manual lever operate hoists, rigging hard-

ware and key inspection criteria. • We discuss and create lift plans based on student’s actual envi-

ronments.• Advanced rigging calculations will include turning loads and

center of gravity for irregular loads. • Rigging inspection will include hands-on with good and bad

examples.• Hands-on rigging loads with unusual center of gravity.

Certification: Students can take a written and practical exam to earn a certifi-cation card on the last day. Certification is valid for 3 years.Students for certification will need to fill out a form demonstrat-ing their prior rigging experience.

How many times have you driven down any highway and questioned the capabilities of your fellow motorists? How often have youthought how much refresher training for your fellow motorists would benefit them and yourself? Why would crane operations be any dif-ferent?

Milwaukee Schedule:April 19, 2010June 28, 2010October 14, 2010

General Description This course is designed as refresher training for the experiencedoperator and to provide basic crane fundamentals to the noviceoperator for all types of overhead cranes; cab, floor, and remoteoperated.

This course is also designed to provide maintenance and pro-duction managers with an overview of the maintenance prac-tices necessary to ensure maximum productivity from liftingequipment.

Course ObjectivesThis seminar covers all the OSHA/ASME requirements for over-head crane operation including the reasons behind the require-ments.

• Identify applicable federal rules and regulations pertaining tomaterial handling

• Describe proper operation of overhead cranes• Determine responsibilities of personnel associated with over-

head cranes• Describe liability for personnel and equipment• Identify rejection criteria for equipment• List required inspections and their periodicity• Establish records to meet federal safety guidelines

OPERATOR SAFETY & CRANE LIMITATIONS COURSE #804 1 DAY $325

“The instructor was well prepared,answered all questions professionally.”

- Lawrence M.; Covanta Energy

NEW


Milwaukee Schedule:January 19-22, 2010April 13-16, 2010June 22-25, 2010October 5-8, 2010December 7-10, 2010

MMiillwwaauukkeeee ##881199 LL..AA.. SScchheedduullee ##881199February 23-25, 2010 February 9-11, 2010July 27-29, 2010 May 4-6, 2010December 28-30, 2010 December 14-16, 2010

General DescriptionThis popular course covers a wide variety of crane configura-tions. Participants receive a working knowledge of all pertinentregulatory agency requirements. Attendees may participate inan optional written evaluation following the seminar. TThhoosseewwhhoo ssuucccceessssffuullllyy ppaassss tthhee eevvaalluuaattiioonn wwiillll bbee iissssuueedd aa wwaalllleett--ssiizzee CCrraannee IInnssppeeccttiioonn CCeerrttiiffiiccaattiioonn ccaarrdd,, vvaalliidd ffoorr 22 yyeeaarrss..TThheerree iiss nnoo aaddddiittiioonnaall cchhaarrggee ffoorr tthhiiss cceerrttiiffiiccaattiioonn..

Course Objectives• Perform inspections in accordance with all pertinent codes

and regulations• Understand and interpret applicable sections of OSHA Title

29 regulations (OSHA 29CFR)• Have a working knowledge of ANSI/ASME Standard B30• Recognize and perform required record keeping• Be able to perform consistent, comprehensive crane inspec-

tions

Course Outline• Crane types and service classifications• General inspection requirements• General crane safety and housekeeping• Hazards / shutdown conditions• Runways, wheels, and brakes• Crane structure and electrical systems• Drive machinery and hoist equipment• 818 Course includes 1 day of hands on training

Max. class size: 15

Who should attend:Crane maintenance personnel, electricians, mechanics, millwrights, inspectors, maintenance supervisors, foremen, facilitiesengineers, or anyone else connected with your maintenance orsafety program.

You will receive: • Course workbook • Sheave Gauge • Inspection Mirror • OSHA Guide • Safety Standards Reference Sheet • Baseball Cap • Inspector Certification Card

(Upon Passing - Valid for 2 Years)

C R A N E I N S P E C T I O N C O U R S E S

OVERHEAD CRANE INSPECTIONCOURSE #818 - 4 DAYS - $1,495 COURSE #819 - 3 DAYS - $1,350

3 Day Coursealso available on the Regional Schedule

“Location and facility is Great! Veryfriendly staff; great accomodations(food,etc).”

- Bill R.; WE Energies

“(What I liked most about the seminarwas…)(the) power point (and) personalexperience.(The) instructor gave a veryinformative overhead crane course.”

- Kirk H.; Entergy

“Instructor was very knowledgablewith real world experience.”

- Ian S.; Lockheed MartinAeronautics


Milwaukee Schedule:February 26, 2010 September 10, 2010June 1, 2010 November 15, 2010July 30, 2010

L.A. Schedule:Feburary 12, 2010 October 18, 2010May 7, 2010 December 17, 2010

General DescriptionThis one-day course for past attendees whoseCrane Inspection Certification cards are at or nearexpiration. (Certification cards are valid for twoyears after the date of issue.) Participants will dis-cuss any regulatory agency requirement changes,record keeping and new or different inspection cri-teria/techniques. A written evaluation will beadministered and those passing will beissued a new certification card.

Attendees must bring course books provided atinitial certification.

Max. class size: 15

C R A N E I N S P E C T I O N C O U R S E S

OVERHEAD CRANE INSPECTION RECERTIFICATIONCOURSE #820 1 DAY $475

Milwaukee Schedule:January 26-27, 2010March 16-17, 2010June 16-17,2010November 9-10, 2010

General DescriptionThis two day course covers all pertinent regulatory agencyrequirements for the proper inspection of underhung cranesand hoists. Attendees may participate in an optional writtenevaluation following the course. Those who successfullypass the evaluation will be issued a wallet sizeUnderhung Crane Inspection Certification Cards, validfor 2 years. There is no additional charge for this certifi-cation.

Max. class size: 15

Course Objectives• Perform inspections in accordance with all pertinent codesand regulations

• Understand and interpret applicable sections of ASME regu-lations

• Have a working knowledge of ANSI/ASME Standard B30• Recognize and perform record keeping• Be able to perform consistent, comprehensive crane inspec-tions

Course Outline• General inspection requirements• Crane Components• General crane safety and housekeeping • Hazards and shutdown conditions

UNDERHUNG CRANE INSPECTIONCOURSE #817 2 DAYS $1,095

Course Objectives• Perform inspections in accor-dance with all pertinent codesand regulations

• Understand and interpret applica-ble sections of OSHA Title 29 reg-ulations

• Working knowledge ofANSI/ASME Standard B30

• Recognize and perform recordkeeping

• Be able to perform consistent,comprehensive crane inspections

Course Outline• General inspection requirements• General crane safety and house-keeping

• Hazards and shutdown conditions

Instructor was well prepared andhad thorough knowledge of material

- Greg C.; Nissan

Instructor did a very good job atexplaining and helping us tounderstand regulations.

- Marty H.; Georgia Pacific

Also OfferedRegionallyin 40 cities


Milwaukee Schedule: L.A. ScheduleMarch 2, 2010 January 25, 2010June 2, 2010 April 30, 2010September 1, 2010December 1, 2010

General DescriptionThis course will give supervisors, plant managers, facility man-agers & safety managers information on OSHA and ASME B30requirements for Overhead Crane Operation including the rea-sons behind the requirements. Good management practicesare discussed in detail as well as some accident investigations.

Course Objectives• Identify applicable federal rules and regulations pertaining to

material handling.• Describe proper operation of overhead cranes.• Determine responsibilities of personnel associated with over-

head cranes.• Describe liability for personnel and equipment.• Identify rejection criteria for equipment• List required inspections and their periodicity.• Near miss and accident investigations.• Discuss record keeping requirements.

C R A N E M A N A G E M E N T C O U R S E S

CRANE SAFETY MANAGEMENTCOURSE #880 1 DAY $325

NUCLEAR CRANE MANAGEMENTCOURSE #892 2 DAYS $795

Milwaukee Schedule:April 29-30, 2010October 28-29, 2010

General DescriptionThis course will give supervisors, plant managers, facility man-agers & safety managers of Nuclear operations information onOSHA, ASME B30 requirements, and nuclear regulations forOverhead Crane Operation including the reasons behind therequirements. Good management practices are discussed indetail as well as special concernsin Nuclear environments.

Course Objectives• Identify applicable federal rules

and regulations pertaining tomaterial handling.

• Indentify nuclear regulations per-taining to cranes and hoists.

• Describe proper operation ofoverhead cranes.

• Determine responsibilities of per-sonnel associated with overheadcranes.

• Describe liability for personneland equipment.

• Identify rejection criteria forequipment

• List required inspections andtheir periodicity.

• Near miss and accident investigations.• Discuss record keeping requirements.• Discuss new procedures and equipment available for Nuclear

Operations.• Rigging standards – Slings (Kevlar vs others). • NUREG 0612 – Control of heavy loads at nuclear power

plants. • Single failure proof technology. • What to consider for a maintenance program / inspections /

planned obsolescence.


speed, step type, secondary reactor and adjustable frequencyA.C. crane controls

• Analyze power and control circuits• Identify problematic motor symptoms and correct their causes• Perform control system inspections, tests and adjustments• Analyze operating characteristics for troubleshooting control sys-

tem failures• Test, adjust and troubleshoot control components• Understand how the plugging, overload and travel limit protec-

tion circuits operate individually and in combination• Perform brake electrical inspections, tests, adjustments and

trouble shooting• Perform electrical inspections• Perform electrical preventive maintenance procedures

Course Outline• 3-Phase A.C. motors• Speed control introduction• Protection circuits• Brakes• Multi-speed magnetic control• Saturable reactor control• Adjustable frequency control• Tour of motor manufacturing facility

Milwaukee Schedule:January 12-14, 2010March 29-31, 2010July 7-9, 2010September 21-23, 2010November 30-Dec. 2, 2010

L.A. ScheduleJanuary 26-27, 2010October 21-22, 2010


General DescriptionThis course highlights electrical maintenance proceduresfor all types of A.C. crane controls including A.C. full mag-netic, stepless and adjustable frequency drives and is con-sidered the basic orientation to electrical maintenance.

Course Objectives• Identify the function and operation of single speed, two

E L E C T R I C A L C O N T R O L C O U R S E S

OVERHEAD CRANE ELECTRICAL MAINTENANCECOURSE #805 (807A - L.A.) 3 DAYS (2 DAYS - L.A.) $1,495 ($1,095 - L.A.)

“(What I liked most aboutthe seminar was)... All of it!Instructors knowledge andability to involve the class indiscussions.”

- Ted; Los Alamos Labs


Milwaukee Schedule:February 2-4, 2010May 4-6, 2010June 29-July 1, 2010August 10-12, 2010October 26-28, 2010

L.A. Schedule:March 16-18, 2010


General DescriptionThis course provides fundamentals to promote abetter understanding of AC and DC electrical cranecontrols. Designed as a review for experiencedElectrician's this course will also guide the non-electrician to understand crane controls and trou-bleshooting techniques.


CRANE CONTROL FUNDAMENTALSCOURSE #807B 3 DAYS $1,495

Course Objectives• Understand Basic Electrical Theory• Understand Operation of AC and DC motors• Understand Power Circuits• Analyze Operational Characteristics for Troubleshooting• Understand Impact of Plugging, Overload and Overtravel Protection Circuits• Perform Electrical Inspections• Perform Electrical Preventive Maintenance Procedures

Course Outline• Electrical Fundamentals• DC Motors• AC Motors• Protection Circuits• Electric Load Brakes• Multi-Step Magnetic Controls (AC and DC) • Saturable Reactor (Static Stepless) Control• Adjustable (Variable) Frequency Drive Controls• Basic Troubleshooting Techniques• References• Tour of motor manufacturing facility

“(What I liked most about the semi-nar was)... Hands-on approach -Learning from seeing actual equip-ment, versus pictures or diagrams.”- Sara; US Army Corps of

Engineers

(What I liked most about the sem-inar was)... “Hands-on transfer ofknowledge from classroom to lab.And instructor was creative inkeeping class interesting andrelating hard to understand ideas.”

Steve M.; Southern Nuclear

“Very applicable to the crane PM'swe do here.”- Jay M.; Electro-Motive Diesels,Inc.

“I enjoyed the entire experience.”- Brent M.; Nucor



SMARTORQUE - ADJ. FREQ. CONTROL VG+ AND G+ (SERIES 2 & 3)COURSE #827 3 DAYS $1,495

Bulletin #’s 424V and 424SNOTE: Confirm your crane’s bulletin numbers prior to reg-

istration.

Milwaukee Schedule:January 19-21, 2010April 21-23, 2010July 14-16, 2010October 6-8, 2010


General DescriptionThe Smartorque control is a state-of-the-art scalerand flux vector drive for overhead cranes. Thiscourse begins with the fundamentals of adjustablefrequency drives, then educates participants on thesystem specific details. This course is a combina-tion of classroom and laboratory work.

Course Objectives• Understand crane and inverter safety considerations• Learn the fundamentals of adjustable frequency drives• Learn normal operating characteristics• Learn drive programming procedures• Interpret symptoms and learn to use test equipment in order to

localize faults

Course Outline• Theory of operation• Safety, protective features• Squirrel cage motors• Circuits and component layout• Controls and operation• Troubleshooting and repair• Review extensive software diagnostics• Review extensive program parame-

ters

SMARTORQUE 425COURSE #825 3 DAYS $1,595

Milwaukee Schedule:March 2-4, 2010November 16-18, 2010


General DescriptionThe Smartorque 425 is a state-of-the-artflux vector drive for overhead cranes. Thiscourse begins with the fundamentals ofadjustable frequency drives, then edu-cates participants on system specificdetails, such as closed-loop hoist applica-tions, open-loop hoist applications andscalar drive traverse applications. Thiscourse is a combination of classroom andlaboratory situations covering theory,operating characteristics, programming,and troubleshooting.

Course Objectives• Understand crane and inverter safety considerations• Learn the fundamentals of adjustable frequency drives• Learn normal operating characteristics• Learn drive programming procedures• Interpret symptoms and learn to use test equipment in order to localize

faults

Course Outline• Safety, protective features• Theory of operation• Squirrel cage motors• Circuits and component layout• Controls and operation• Troubleshooting and repair• Review extensive software diagnostics• Review extensive program parameters• Regeneration systems

“Course provided me withthe information I can use toprogram our cranes andtroubleshoot. Thanks somuch.”

Mike N.; USG

“I have been to severaltrainings in the 35 yearsof my employment thiswas the Best Instructor,yet to date. Thanks VeryMuch.”- JC; Northrop

Grumman

“Instructor is veryknowledgeable and hada well prepared presen-tation.”- Mike M.; Toyota,

Blue Springs, Ms.



SMARTORQUE CAECOURSE #864 3 DAYS $1,495

Milwaukee Schedule:February 10-12, 2010May 12-14, 2010August 25-27, 2010October 20-22, 2010


General DescriptionThis State-Of-The-Art course covers P&HSmartorque Control and Drivecon CraneControl for vector drives. This coursebegins with the fundamentals ofadjustable frequency drives, then edu-cates participants on system specificdetails, such as closed loop hoist appli-cations, open loop hoist applications andscalar drive traverse applications.

Course Objectives• Understand crane and inverter safety

considerations• Learn the fundamentals of adjustable

frequency drives• Learn normal operating characteristics• Learn drive programming procedures• Interpret symptoms and learn to use

test equipment in order to localizefaults

Course Outline• Safety, protective features• Theory of operation• Squirrel cage motors• Circuits and component layout• Controls and operation• Troubleshoot, Preventive Maintenance

and Repair• Review extensive software diagnostics• Review extensive program parameters

to include manual and autotuning• Dynamic Braking theory and operation• Extensive Hands-On Training

NEW



STATIC STEPLESS SETUP AND TROUBLESHOOTINGCOURSE #841 4.5 DAYS $2,195

Milwaukee Schedule:January 18-22, 2010May 10-14, 2010September 13-17, 2010


General DescriptionStatic Stepless is a solid state, secondary reactor control sys-tem for overhead cranes. The course focuses on practical infor-mation for set-up, trouble shooting and component replace-ment on the control system. Course includes classroom andlab exercises to reinforce the lesson plan.

Certification: Students can take a written and practical exam to earn a certifi-cation card on the last day for $295 per student. Certificationis valid for 3 years.

Course Objectives• Understand the functions of all major system components. • Use schematic diagrams to analyze and troubleshoot the elec-

trical system. • Understand the procedures used to test for proper operation. • Explain proper set up and adjustment procedures for the sys-

tem. • Identify and correct motor problems• Learn proper use of test equipment.• Trouble shoot hoist and traverse (bridge & trolley) controls

systems.

Course Outline• Introduction• Safety• Protective features• A.C. to D.C. rectification• Wound rotor motors and Magnetorque operation• Magnetic amplifiers• Modules and circuits• Ancillary components• Functional Tests• Instrumentation• Control Module Tests• Resistance checks• Voltage checks• Tour of motor and magnetorque manufacturing facility.

“Helped me understand the conceptsbetter. Being that it was hands on, Iwas able to really see how StaicStepless worked.”- Manny C.; Chevron

(What I liked most about the sem-inar was…..) “I liked the ability togo into the lab to see things hap-pen as we talked about them inthe classroom.”- Kevin S.; Cascade Steel

(What I liked most about the semi-nar was…) “The advanced trou-bleshooting in the lab that simulatesreal life.”- Chris L.; Covanta Energy

NEW



STATIC STEPLESS CLASSROOMCOURSE #801 4 DAYS $1,595

Course Outline• Introduction• Safety

– Protective features– Theory of operation– A.C. to D.C. rectification

• Wound rotor motors and Magnetorque operation• Magnetic amplifiers• Modules and circuits• Ancillary components• Tour of motor and magnetorque manufacturing

facility

Milwaukee Schedule:March 8-11, 2010July 19-22, 2010November 8-11, 2010


General DescriptionThis course is designed to providereinforcement of the Static Steplesstheory from course #801. Practical,real-world problems are encoun-tered by each participant and theyare coached as necessary to resolveeach problem.

STATIC STEPLESS LABCOURSE #821 4 DAYS $1,695

Milwaukee Schedule:March 2-5, 2010July 13-16, 2010November 2-5, 2010


General DescriptionStatic Stepless is a solid state, secondary reactor control system for over-head cranes. The curriculum starts with motor control and basic magnetictheory then progresses through the specifics of the system.

Course Objectives• Understand the functions of all major system components• Use schematic diagrams to analyze and troubleshoot the electrical system• Understand the procedures used to test for proper operation• Explain proper adjustment procedures for the system• Identify and correct motor problems

NOTE: Static Stepless Classroom is a prerequisite for this course

NOTE: This course is a prerequisite to Course #821

Course Objectives• Learn proper use of test equipment• Determine functional condition of indi-

vidual modules• Perform alignment procedures• Troubleshoot hoist and traverse drives

Course Outline• Instrumentation

– Control module tests– Resistance checks– Voltage checks

• Functional tests• Alignment procedures• Troubleshooting

“I have learned a lot more trouble-shooting techniques to help me domy job better.”

- James B; Gerdau Ameristeel

“ The instructor answeredall questions effectively.Overall I attained a signifi-cant amount of knowledge.”

- Raj S.; Wheelabrator

“Outstanding course material thatis immediately applicable to theworkplace. I will highly recom-mend to others.”- John S.; Nucor Steel - Norfolk

(What I liked most about the sem-inar was…..) “The organizationand access of the lab facility.Good place to do troubleshooting.- Jordan C.; Nucor Yamato Steel

Milwaukee Schedule:February 2-4, 2010June 22-24, 2010November 9-11, 2010


General DescriptionThis course is applicable to A.C. motor controls usingwound rotor and squirrel cage motors with relays forspeed and torque control. The course covers systemtheory, wiring, adjustments and trouble shooting inboth a classroom and laboratory environment.

Course Objectives• Understand A.C. wound rotor motor operation• Use system schematics to explain relay logic• Properly test and adjust the electrical system• Identify and correct common control problems• Troubleshoot the system to the faulty component

Course Outline• Typical crane layout• A.C. motor theory• Motor control circuits• Acceleration control• System testing and troubleshoot-

ing (hands-on)• Tour of motor and magnetorque

manufacturing facility



A.C. FULL MAGNETIC CLASSROOM/LABCOURSE #806 3 DAYS $1,495

D.C. CRANE CONTROLCOURSE #852 3 DAYS $1,495

Milwaukee Schedule:February 9-11, 2010April 27-29, 2010August 24-26, 2010September 28-30, 2010

General DescriptionThis course teaches the different methods of control-ling D.C. motors as used on cranes. Block diagramsof various manufacturers’ controls are utilized toexplain the operation in a crane application. D.C.motor basics and preventive maintenance are alsocovered in detail. Additionally, the course coversproper preventive maintenance procedures andalignment for D.C. motor controls.

Course Objectives• Understand D.C. characteristics, diode and SCR rectification• Identify D.C. motor construction and perform maintenance• Use system schematics to explain relay logic• Properly text and adjust the electric control

systems• Troubleshoot the system to the faulty component

Course Outline• General safety• D.C. motor operation and construction• Motor control “power” circuits• Acceleration controls circuits• System testing and trouble shooting

“Lively and well informedinstructor. Good demon-strations of material cov-ered in lab.”

- Tim S.; Chevron

The best instructor I'veever had the chance tolearn from.

- Dominion Power

Milwaukee Schedule:January 12-15, 2010 July 13-16, 2010March 16-19, 2010 September 14-17, 2010May 18-21, 2010 November 16-19, 2010

Max. class size: 15

General DescriptionThis course provides standardized criteria to evaluate and cor-rect structural, drive machinery and hoist problems on overheadcranes. Participants also learn how to setup comprehensivepreventive maintenance programs.

Students will work in our hands-on lab on actual crane andhoist components. A plant tour of a crane gearing and partsmanufacturing plant is included.

Who should attend:Crane maintenance personnel, mechanics, mill wrights, inspec-tors, maintenance supervisors, foremen, facilities engineers, oranyone else connected with your maintenance or safety pro-gram.

Course Objectives• Learn to isolate causes of abnormal tracking• Determine causes of abnormal component wear• Learn component replacement criteria• Learn replacement and adjustment procedures• Determine needed preventive maintenance items and intervals

Course Outline• Introduction

– Safety, service classifi-cations, terminology

• Crane tracking• Runways and wheels• Crane structure• Drive and hoist machinery• Brakes• Preventive maintenance• Tour of a manufacturing

plant


M A I N T E N A N C E C O U R S E S

OVERHEAD CRANE MECHANICAL MAINTENANCECOURSE #811 4 DAYS $1,595

Milwaukee Schedule:Feb 16-17, 2010May 12-13, 2010Aug 5-6, 2010Nov 3-4, 2010

General DescriptionThis course will provide inspection practices and procedures for Non-Destructive Testing of overhead cranes. Course includes practical evaluationsof crane hooks using both die penetrate and magnetic particle inspections.NDT requirements and guidelines are discussed. Level 1 certification is offeredas an option at an additional cost.

NDT - FOR CRANESCOURSE #890 2 DAYS $895

“Information was something I can usedirectly with my job and prepares mefor the things I need to be aware of.”

- Eric C.; Boeing

(What I liked most aboutthe seminar was…) “Theproximity of the shop-wejust walked out to look atthings that were otherwisedifficult to explain. Thehands-on. Also the tourswere fantastic. The guyswho toured us through thefacilities were extremelyknowledgable and tooktheir time.”

- Seth P.; Lockheed Martin

NEW

MECHANICAL MAINTENANCE ACCELERATED COURSE - COURSE #809

Los Angeles Schedule:January 28-29, 2010October 19-20, 2010

Max. class size: 15

General DescriptionThis is an Accelerated 811 Course covering the classroommaterial only.



OVERHEAD CRANE (IN DEPTH) MECHANICAL MAINTENANCECOURSE #810A - CRANE WHEELS AND RUNWAYS 2-3 DAYS EACHCOURSE #810B - CRANE BRAKESCOURSE #810C - GEAR BOXES AND DRUMS

2010 Schedule:NOTE: These courses are offered upon request only. For more information pleasecall 866-821-4006.

General DescriptionThese courses are designed as a classroom and hands-on training program. Ourstandard Crane Mechanical Course has been rewritten to cover information onspecific crane mechanical components. Each course is three days in length andhas a full day of classroom and then two days of hands-on training using equip-ment in our Institute lab.

These courses are offered in Milwaukee on dates indicated and available for on-site training as well.

Course Objectives• Determine causes of abnormal component wear• Learn replacement criteria• Perform adjustment and replacement procedures• Determine preventive maintenance items and intervals

Course Outline810A• Crane tracking• Runways and wheels• Preventive maintenance• Hands-on training

810B• P&H brakes• Cutler-Hammer brakes• Wagner brakes• Westinghouse brakes• Square D brakes• Hands- on training

810C• Hoist drums replacement• Gear box replacement• Mechanical load brake adjustment• Hands-on training


Course Objectives• Understand typical electrical and mechanical hoist sys-

tems• Learn component inspection criteria• Learn mechanical and electrical adjustments• Perform assembly and disassembly procedures• Troubleshoot electrical problems

Course Outline• Mechanical components of hoists• Electrical components of hoists• Balanced design Hevi-Lift hoists• A Series Hevi-Lift hoists• Beta Hevi-Lift hoists• Hevi-Lift 300• Zip-Lift wire rope hoists


UNDERHUNG CRANE MAINTENANCE COURSE #816 3 DAYS $1,395

Milwaukee Schedule:February 23-25, 2010May 5-7, 2010July 7-9, 2010October 4-6, 2010

Max. class size: 12

General DescriptionThis course covers the mechanical and electrical maintenance

aspects of packaged hoists. The program starts with the basicsand progresses to the complete disassembly, reassembly andelectrical troubleshooting of these hoists. The course is a combi-nation of classroom and laboratory situations covering theory,operating characteristics, adjustments and troubleshooting.

M O B I L E C R A N E C O U R S E S

UTILITY TRUCK CRANE OPERATOR SAFETYCOURSE #828U 1 DAY $295

Milwaukee Schedule:March 16, 2010June 8, 2010August 17, 2010October 12, 2010

General DescriptionThis one day course covers safe operat-ing practices for smaller truck mountedcranes. The course will cover:

• Safety• Crane Components• OSHA Regulations• Operator requirements• Proper Crane Setup• Weather & outside conditions• Pre-Operational Inspections• Making Lifts• Shut down & transit• Testing requirements• Hands-On Training

The training course is applicable to allbrands of utility truck cranes.

“I liked the thoroughexplanation of how hoistswork. We learned some-thing new and then got toapply it on the job thatsame week.”

- Caterpillar

NEW

You will learn: • Inspection types and requirements• Lockout tagout procedures and impor-

tance• OSHA and ASME standards• Safe Operating Practices• Inspection of crane components• Nondestructive testing• Inspector qualifications• Block securing• Load chart and load testing• Inspection Tools• Basic Rigging• Inspection Forms

Milwaukee Schedule:March 17-19, 2010June 9-11, 2010August 18-20, 2010October 13-15, 2010

General DescriptionAfter completion, students will havean understanding of the requirementsfor inspections, importance of inspec-tions, and how to inspect cranes safe-ly meeting requirements of OSHA andASME B30.

You will receive: • Inspection Kit and case.• Course workbook• Inspection Forms for Mobile Cranes

(Paper and Electronic Copies)• 2 Year Inspection Certification



General DescriptionAfter completion, students will have anunderstanding of safe operating practices.

You will receive: • Load Charts.• Course Workbook

You will learn: • Lockout tagout procedures and impor-

tance• Block securing• OSHA and ASME standards• Load chart and load testing• Safe Operating Practices• Lift Planning

• Setting up the crane and cribbing• Pre-operational inspections• Basic Rigging procedures• Weather conditions and how it effects

operation• Emergency response procedures• Crane shutdown procedures• Operators checklists• CCO requirements will be discussed.

MOBILE CRANE OPERATOR & SAFETY PREPARATIONCOURSE #828 3 DAYS $1,295


MOBILE CRANE INSPECTION & SAFETYCOURSE #829 3 DAYS $1,395

(What I liked about the seminarwas)...”The considerable knowledgeon part of the instructor and his abili-ty to answer all questions.”- H. Gene V.; Rocky Mtn. Steel Mills

(The instructors) “were willing to taketime to explain if you weren't under-standing the topic we were discussing.”- Delbert R.; Vulcan Materials

“This course is very well thought outand very informative. Class kept asteady pace to completion. Very goodclass.”- Eddie O.; Keystone Steel & Wire

NOW

AVAILABLE!

MOBILE CRANE CO

URSES

from the K

ONECRANES

TRAINING

INSTITUTE!

2009 Schedule:NOTE: This course is offered upon request only. For more infor-mation please call 866-821-4006.

General DescriptionAfter successful completion, students will be Certified MobileCrane Operators. The three day course preparation and trainingsession is immediately followed by 1-2 days of testing forNCCCO certification for operators.

CCO candidate fees are additional.

California Training Requirements: • Cal OSHA Title 8 Section 5006.1 requires all mobile crane

operators to be certified. • Other States requiring licensing - CA; CT; HI; MA; MN; MT; NV;

NJ; NM; NY; OR; PA; RI; UT; & WV• Cities that require licensing: Chicago, Los Angeles, New

Orleans, New York City, Omaha, Washington DC.


General DescriptionThe course must be completed after taking our Mobile CraneOperator course (which precedes this course. This course willgive potential trainers not only the requisite information butalso instructional skills for presenting information beforegroups of people.

Certification: Students can take a written and practical exam to earn a certifi-cation card on the last day for $295 per student. Certificationis valid for 2 years. Students for certification will need to com-plete a form detailing their Mobile Crane experience. MobileCrane operating experience is required for certification.

Course Objectives• Discuss Key Safety Issues for Mobile Crane Operators• Review and discuss key instructor/facilitator ideas.• Review key industry standards for Mobile Cranes.

Course Outline• Introduction• Safety• Instructor Guide• Mobile Crane Operation & Safety instruction practices• Presentations• Testing



MOBILE CRANE NCCCO CERTIFICATION & TESTINGCOURSE #828-CCO 4-5 DAYS

MOBILE CRANE OPERATOR, TRAIN-THE-TRAINERCOURSE #828T 2 DAYS $995

“This course was very informative to me and theinstructor was very good at his job. Thank youfor the information that was given to me. Ilearned a lot of the do’s and don’ts.”- Scott – Keystone Steel & Wire

(What I liked about the seminar was)...”The presen-tation was very good, content, and layout. One ofthe best I’ve taken.”

- Doug B.; Nucor Steel

“When I talked to the guys they all had nothingbut good things to say about the trainers andcourse. It looks like this is what we wanted andneeded. Thanks Joe!”

- Joe R.; SCA Tissue


P O R T A L C R A N E C O U R S E S

PORTAL CRANE OPERATOR TRAININGCOURSE #838

PORTAL CRANE MECHANICAL MAINTENANCECOURSE #839 3 DAYS $1,395

Milwaukee Schedule:February 2-4, 2010June 7-9, 2010October 11-13, 2010

Max. class size: 15

Is there a significant difference between those you would rateas your BEST portal crane operators and those you’d rate asaverage? Would you like all of your operators to perform up to ahigher standard? Would reduced log damage and truck dam-age benefit your operation? Is this all attainable?

We Can Help!

Key Benefits: Companies who have taken this course in the past have benefit-ted from decreased downtime, increased operator efficiency,longer wire rope life, longer grapple life, increased plant safetyand reduce damage to logs and trucks.

For all Portal Crane Operators - New and Experienced.

General DescriptionThis course includes classroom and hands-on training for portalcrane operators. Major crane components, protective devicesand safe operating procedures are covered in detail.

Course Objectives• Identify and explain the function of all major crane compo-

nents• Explain and apply all hand communication signals• Explain the function of all safety devices• Perform recommended operating procedures• Explain and apply recommended

safety precautions• Discuss emergency shutdown and exit procedures

Course Outline• Major crane components• Safety devices• Recommended operating pro-

cedures• Communications• Safe operating practices• Hands-on training• Practice Emergency shutdown

procedures.

General DescriptionThis course provides standardized cri-teria to evaluate and correct structural,drive machinery and hoist problems onportal cranes. Participants also learnhow to setup comprehensive preventivemaintenance programs.

A plant tour of a crane gearing andparts manufacturing plant is included.

“Very in depthcoverage of what Idid not under-stand. Was veryeasy to learn andkeep up with.”- Jimmy D.,Norbord

“(What I liked most about the semi-nar was...) - The instructor and theway he taught the course. I reallyenjoyed the class and I will be send-ing more of my mechanics to it inthe future.”

- Charles C., PCA


S A F E T Y T R A I N I N G

MSHA COURSECOURSE #916 3 DAYS $995

Milwaukee Schedule:January 5-7, 2010May 18-20, 2010August 17-19, 2010November 16-18, 2010

General DescriptionThe Konecranes Training Institute is now able to offer MSHAnew miner training. This 24 hour course will meet require-ments of 30 CFR § 46.5 of the MSHA regulations.

Course ObjectivesNew miner training will include the following subjects:(1) An introduction to the work environment.(2) Instruction on the recognition and avoidance of electrical haz-

ards and other hazards present at the mine, such as trafficpatterns and control, mobile equipment (e.g., haul trucks andfront-end loaders), and loose or unstable ground conditions;

(3) A review of the emergency medical procedures, escape andemergency evacuation plans, in effect at the mine, andinstruction on the firewarning signals and firefighting proce-dures;

(4) Instruction on the health and safety aspects, the mandatoryhealth and safety standards pertinent to mining, informationabout the physical and health hazards of chemicals in themines, the protective measures a miner can take againstthese hazards and HazCom program;

(5) Instruction on the statutory rights of miners and their repre-sentatives under the Act;

(6) A review and description of the line of authority of supervisorsand miners' representatives and the responsibilities of suchsupervisors and miners' representatives.

(7) An introduction to procedures for reporting hazards.

Milwaukee Schedule:January 8, 2010May 21, 2010August 20, 2010November 19, 2010

General DescriptionThe Konecranes Training Institute is now able to offer MSHA new miner training and refresher training. This 8 hour course will meetrequirements of Part 46 of the MSHA regulations. Part 46 specifies a minimum of 8 hours of training each year.

Topics include:

• New procedures, • New mining equipment, or • New health hazards that could affect the health and safety of the miners.

MSHA REFRESHER TRAININGCOURSE #918 1 DAY - 8 HOURS $395

NEW

NEW



OSHA 10 COURSECOURSE #910 1 DAY - 10 HOURS $225

Milwaukee Schedule:March 22, 2010June 14, 2010September 13, 2010 Decemeber 13, 2010

General DescriptionThe 10 hour General Industry Outreach training Program isintended to provide an entry level general industry workerawareness on recognizing and preventing hazards on a generalindustry site. We cover the mandatory 6 hour topics plus the 2hours of electives and 2 hour of optional elective topics

Certification: After completion we will provide a certificate of completion foreach successful student.

Milwaukee Schedule:March 23-26, 2010June 15-18, 2010September 14-17, 2010December 14-18, 2010

General DescriptionThe 30 hour General Industry Outreach Training Program isintended to provide a variety of training to people with safetyresponsibility. We cover the mandatory and elective topics asrequired over a 4 day period.

Certification: After completion we will provide a certificate of completion foreach successful student.

OSHA 30 COURSECOURSE #912 4 DAYS - 30 HOURS $795

NEW

NEW



AERIAL LIFT, TRAIN-THE-TRAINERCOURSE #950T 2 DAYS $695

Milwaukee Schedule:January 5-6, 2010April 13-14, 2010July 20-21, 2010October 12-13, 2010November 30-Dec. 1, 2010

General DescriptionMany companies conduct their own Aerial Lift training coursesfor their personnel. In many cases this is the most cost effec-tive manner of providing training. This course will give potentialtrainers not only the requisite information but also instructionalskills for presenting information before groups of people.

CertificationStudents can take a written and practical exam to earn a certifi-cation card on the last day for $295 per student. Certificationis valid for 3 years. Students for certification will need to have agood understanding of Aerial Lift operations and procedures asthey pertain to their company. Aerial Lift operating experienceis required.

Course Objectives• Discuss Key Safety Issues for Aerial Lift Operators• Review and discuss key instructor/facilitator ideas.• Review key industry standards for Aerial Lifts.

Course Outline• Introduction• Safety• Instructor Guide• Aerial Lift Operation & Safety• Presentations• Testing

Milwaukee Schedule:January 7-8, 2010April 29-30, 2010July 22-23, 2010October 14-15, 2010December 2-3, 2010

General DescriptionMany companies conduct their own Forklift training courses fortheir personnel. In many cases this is the most cost effectivemanner of providing training. This course will give potentialtrainers not only the requisite information but also instructionalskills for presenting information before groups of people.

CertificationStudents can take a written and practical exam to earn a certifi-cation card on the last day for $295 per student. Certificationis valid for 3 years. Students for certification will need to have agood understanding of forklift operations and procedures asthey pertain to their company. Forklift operating experience isrequired.

Course Objectives• Discuss Key Safety Issues for Fork Truck Operators• Review and discuss key instructor/facilitator ideas.• Review key industry standards for fork trucks

Course Outline• Introduction• Safety• Instructor Guide• Fork Truck Safety• Presentations• Testing

FORK LIFT OPERATOR, TRAIN-THE-TRAINERCOURSE #920T 2 DAYS $695

NEW

NEW


R E G I O N A L S E M I N A R S

REGIONAL SEMINAR COURSES

For 20 years, the Konecranes Training Institute has trained thousands of students through delivery of regionally-based seminars. Site locationschange each year, focusing on key industrial markets. By offering these classes close to our customer base, customer travel and per diem expensesare generally lower, providing a cost attractive training alternative.

CRANE INSPECTION #8193 Day Class - $1,350.00

Gain a working knowledge of inspec-tion criteria for the majority of cranesin general industry. Understand OSHA,CMAA and ANSI/ASME codes and reg-ulations.

A crane inspection certification cardwill be awarded to those who pass theevaluation test. Valid for 2 years! Thereis no additional charge for this certifi-cation.

Course Outline:Crane types and service classificationsInspection requirements Crane safetyHazards / shutdown conditionsRunways, wheels, and brakesCrane structure and electrical

systemsDrive machinery and hoist equipment

Course Objectives:Perform inspections in accordance with all pertinent codes & regulationsUnderstand and interpret applicable sections of OSHA Title 29 regulations(OSHA 29CFR)Have a working knowledge of ANSI/ASME Standard B30.2Recognize and perform required record keepingBe able to perform consistent, comprehensive crane inspections

Who should attend:Crane maintenance electricians,mechanics, mill wrights, inspectors,maintenance supervisors, foremen,facilities engineers, or anyone elseconnected with your maintenance orsafety program.

INSPECTION RECERTIFICATION #8201 Day Class - $475.00

We recommend that all

Konecranes Training Institute

certified crane inspectors have

their certification renewed

every two years. This course

discusses any regulatory

agency requirement changes,

record keeping, and

new/different inspection crite-

ria / techniques.

Prerequisite is the successful

completion of either the 819 or

820 course within the last two

years. A written evaluation

must be passed to reissue the

crane inspection cards for

another two years. Bring

course materials from the pre-

vious class with you!

Course covers the following:

Performing Inspections

Requirements

General Crane Safety

OSHA Title 29 Regulations

ANSI/ASME Standard B30.2

Record Keeping

Hazards and shutdown con-

ditions

RIGGING FUNDAMENTALS #8001 Day Class - $395.00

Are you required to rig loads for lifting

by overhead cranes? This course is for

you. Floor crane operators and others

working with overhead cranes will bene-

fit from this course.

You’ll receive a pocket handbook high-

lighting good and bad rigging practices,

sling capacities and how to calculate

unknown loads.

Course Outline:

Rigging equipment

Terminology

Rigging practices

Sling

Inspection

Use

Rigging fundamentals

Course Objectives:

Identify safe rigging practices

Conduct prior to use inspections

Understand basic rigging principles

Load weight determination

Turning loads

Who should attend:

Anyone who does rigging including

crane operators, material handlers &

their supervisors.

REGISTER ON-L INE : www.mor r i s c ranes .com OR PHONE 866 -821 -4006 -31-

R E G I O N A L S E M I N A R S

2010 REGIONAL SEMINAR SCHEDULE

WINTER / SPRING SUMMER / FALLLocation

Dates

#800Rigging

Fundamentals

#819Crane

Inspection

#820Inspection

Recert

Milwaukee, WIJuly 19-23, 2010

July 19 July 20-22 July 23

Buffalo, NYJuly 26-30, 2010

July 26 July 27-29 July 30

Chicago, ILAug 2-6, 2010

Aug 2 Aug 3-5 Aug 6

Edmonton, ABAug 9-13, 2010

Aug 9 Aug 10-12 Aug 13

Vancouver, BCAug 16-20, 2010

Aug 16 Aug 17-19 Aug 20

Birmingham, ALAug 23-27, 2010

Aug 23 Aug 24-26 Aug 27

Detroit, MIAug 30-Sep 3, 2010

Aug 30 Aug 31-Sep 2 Sep 3

Youngstown, OHSep 13-17, 2010

Sep 13 Sep 14-16 Sep 17

Portland, ORSep 20-24, 2010

Sep 20 Sep 21-23 Sep 24

Appleton, WISep 27-Oct 1, 2010

Sep 27 Sep 28-30 Oct 1

Boston, MAOct 4-8, 2010

Oct 4 Oct 5-7 Oct 8

Las Vegas, NVOctober 11-15, 2010

Oct 11 Oct 12-14 Oct 15

Shreveport, LAOct 18-22, 2010

Oct 12 Oct 13-15 Oct 16

Philadelphia, PAOct 25-29, 2010

Oct 25 Oct 26-28 Oct 29

St. Louis, MONov 1-5, 2010

Nov 1 Nov 2-4 Nov 5

Tulsa, OKNov 8-12, 2010

Nov 8 Nov 9-11 Nov 12

Charlotte, NCNov 15-19, 2010

Nov 15 Nov 16-18 Nov 19

Monterrey, MexicoNov 29-Dec 3, 2010

Nov 29 Nov 30-Dec 2 Dec 3

Phoenix, AZDec 6-10, 2010

Dec 6 Dec 7-9 Dec 10

Santiago, ChileDec 13-17, 2010

Dec 13 Dec 14-16 Dec 17

Los Angeles, CADec 13-17, 2010

Dec 13 Dec 14-16 Dec 17

Location/Dates

#800Rigging

Fundamentals

#819Crane

Inspection

#820Inspection

Recert

Dallas TXJan. 18-22, 2010

Jan 18 Jan 19-21 Jan 22

Atlanta, GAJan. 25-29, 2010

Jan 25 Jan 26-28 Jan 29

Tampa, FLFeb 1-5, 2010

Feb 1 Feb 2-4 Feb 5

Los Angeles, CAFeb 8-12, 2010

Feb 8 Feb 9-11 Feb 12

New Orleans, LAFeb 22-26, 2010

Feb 22 Feb 23-25 Feb 26

Milwaukee, WIFeb 22-26, 2010

Feb 22 Feb 23-25 Feb 26

San Francisco, CAFeb 22-26, 2010

Feb 22 Feb 23-25 Feb 26

Louisville, KYMar 8-12, 2010

Mar 8 Mar 9-11 Mar 12

Memphis, TNMar 15-19, 2010

Mar 15 Mar 16-18 Mar 19

Nashville, TNMar 22-26, 2010

Mar 22 Mar 23-25 Mar 26

Richmond, VAApr 12-16, 2010

Apr 12 Apr 13-15 Apr 16

Houston, TXApr 19-23, 2010

Apr 19 Apr 20-22 Apr 23

Indianapolis, INApr 26-30, 2010

Apr 26 Apr 27-29 Apr 30

Baltimore, MDMay 3-7, 2010

May 3 May 4-6 May 7

Toronto, ONTMay 10-14, 2010

May 10 May 11-13 May 14

Minneapolis, MNMay 17-21, 2010

May 17 May 18-20 May 21

Des Moines, IAMay 24-28, 2010

May 24 May 25-27 May 28

NYC, N. JerseyJune 7-11, 2010

June 7 Juen 8-10 June 11

Cincinnati, OHJune 14-18, 2010

June 14 June 15-17 June 18

Denver, COJune 21-25, 2010

June 21 June 22-24 June 25


NOTE: To order, please specify English or Spanish Sub-titled.

FORMAT: VHS or DVDDURATION: 40 minutesVIDEO FEE: $295BUY SECOND VIDEO AT: $255

This DVD or video was developed to meet theneed for training in the safe operation of overhead cranes.Program highlights include safe practices in operating all typesof overhead cranes, beginning with a review of basic compo-nents and various warning signals. Hand signals and pre-ener-gization inspections are detailed. Safe practices in picking and

unloading are coveredin detail.

The video covers thefollowing types ofcranes and controls:

• Cranes • Controls

– hook – cab– bucket – pendant– magnet – remote

Included with each video, receive 10 of each:

• Safety Recommendation booklets

• Laminated Hand Signal Cards

• Checklist Samplers and a viewing verification sheet.

FUNDAMENTALS OF FLOOR OPERATED OVERHEAD CRANE SAFETY

TO ORDER: Call 1-866-821-4006

FORMAT: VHS or DVDDURATION: 30 minutesVIDEO FEE: $275BUY SECOND VIDEO AT: $235

This video covers the same subjectmatter as the original safety programdetailed above, but focuses on flooroperated hook cranes. Pendant, radioand infrared controlled cranes are alladdressed.

V I D E O T R A I N I N G P R O G R A M S

FUNDAMENTALS OF OVERHEAD CRANE SAFETYFEATURING CAB AND FLOOR OPERATED CRANES

• Tired of safety videos that do not demonstrate your specificoperations?

• Do your personnel complain that the safety videos they arerequired to periodically watch have little if any thing in com-mon with what they are expected to perform for your compa-ny?

Let the Konecranes Training Institute put together a film of yourspecific operations and safety concerns. Overhead crane opera-tion videos for new operators or employees, refresher-trainingvideos for your experienced operators, rigging videos for yourfloor crane operators or riggers.

Pricing will be determined by length of time required to conductthe filming and extent of material desired for the video. Call theKonecranes Training Institute today, 866-821-4006.

CUSTOMIZED ON-SITE SAFETY TRAINING VIDEO

DVD FORMATNOW

AVAILABLE !

These video’s are highly recommended byboth safety and operations professionals.


O N - S I T E C O U R S E S

ON-SITE COURSES CALL FOR PRICING

Additionally, over 3,000 of the students we train each year takeadvantage of on-site courses at your facility. This cost effectiveapproach saves your personnel the expense of traveling to oneof our seminars.

We can offer our standard courses or customize a class to meetyour specific requirements, student skill levels and schedule.Testing and certification are available including practicalexams. Daily start and end times can be adjusted to limit theinterruption in your schedule.

Pricing depends on a number of factors.

All courses can be offered on-site. Our most popular coursesare:

• Overhead Crane Inspection • Operator Training• Operator Train-The-Trainer • Mechanical Maintenance• Electrical Maintenance • Bucket Crane Operator• VFD Controls - Smartorque Control

HHaannddss--oonn ttrraaiinniinngg ccaann bbee iinncclluuddeedd aatt yyoouurr ssiittee,, oonn yyoouurreeqquuiippmmeenntt..

ALUMINUM • Novelis / Alcan • Alcoa

AUTOMOTIVE • Chrysler • Ford • General Motors • Goodyear • Harley Davidson • Tower Automotive • Toyota• Volvo / Mack Truck

METALS • AK Steel • Alcoa • Arcelor Mittal Steel • Gerdau Ameristeel Steel • Novelis / Alcan • Nucor Steel • O’Neal Steel • Pacific States Cast Iron • Thyssen Krupp

CEMENT• Essrock Cement • Lafarge• Lone Star Cement • Montenay Power • Wheelabrator

FOOD/BEVERAGE • Anheuser Busch • Archer Daniels Midland • Campbell Soup • McCain Foods

PETROCHEMICAL• Citgo • Conoco Phillips• Exxon/Mobil • Kinder Morgan • Marathon Petroleum

MINING • Freeport McMoRan - Phelps Dodge • North Shore Mining • US Steel • Asarco• Vulcan• Cleveland Cliffs

PAPER • Georgia Pacific • International Paper • Weyerhaeuser • New Page • Potlatch

ENERGY COMPANIES • Alabama Power • American Electric Power • Covanta Energy • Dominion Generation • Duke Energy • Entergy • Exelon • GE Energy Services • Montenay Power • Pacific Gas & Electric • Wheelabrator

GOVERNMENT / DEFENSE• Fermi Labs • Los Alamos Labs • Lockheed Martin• Northrop Gruman

MANUFACTURING • BAE Systems • Boeing • Bucyrus • Caterpillar • General Electric• National Oilwell - Varco• P&H Mining• Siemens• USG

ON-SITE TRAINING CUSTOMERS:


T R A I N I N G F O R M A T S

To meet the training needs of our customers, the Konecranes Training Institute offers courses and programs in three formats.

1. Konecranes Training Institute - Milwaukee andLos Angeles

Courses are scheduled throughout the year at the KonecranesTraining Institute in Milwaukee and our satelite Institute in LosAngeles. Participants receive information covering system theory,troubleshooting and system adjustments. Demonstrations on actualworking components in the Konecranes Training Institute’s fullyequipped laboratory reinforces theories and concepts taught in theclassroom.

During laboratory training, participants become confident in overallsystem operation, component location, component function, systemtest procedures, system adjustments and system troubleshooting.This hands-on experience allows the participant to develop andsharpen setup and troubleshooting skills for greater proficiency incrane and hoist maintenance.

Course HoursClasses start at 8:00 a.m. and end at 4:00 p.m. daily. Friday ses-sions usually conclude by mid-afternoon.

AccommodationsWe have arranged for participants to receive discounted room ratesat two local hotels. Hotels offer free transportation to and from theairport and the Konecranes Training Institute. See our website or askwhen enrolling.

3. On-Site Training

Institute courses can be conducted at the cus-tomer’s site, or other suitable location and can betailored to the customer’s equipment and specificneeds.

On-site training is available in many formats andvarying lengths. the Konecranes Training Institutecan assist in determining training and materialneeds. Customized testing devices help identifyemployee strengths and areas for skill enhancement.

Training Equipment RequirementsThe customer is responsible for supplying a suitabletraining room with ample work space, an overheadtransparency projector and a screen, a white orblackboard with corresponding supplies, a television/ VCR and / or a flip chart.

Course Duration and SchedulingDaily start and end times can be adjusted to causethe least amount of interruption in the customer’sdaily shift schedule.

Any request for training which requires more thaneight hours of instruction per day may result in addi-tional charges and must be approved by theKonecranes Training Institute at the time of schedul-ing. Requests for training on Saturday or Sunday willalso result in additional charges and must be pre-approved by the Konecranes Training Institute at thetime of scheduling.

If possible, a preferred calendar date shouldbe secured one to two months in advance.

2. Regional Seminars

General Seminar Information• Programs are generic; not specific to any one type of equipment,

providing training support industry-wide.• Participants gain valuable insight from interacting with their peers

and having instructors address real-life situations.

Course HoursClasses start at 8:00 a.m. and end at 4:00 p.m. daily. Classes vary inlength as noted on course descriptions.

AccommodationsWe have arranged for seminar participants to receive discountedroom rates at the hotel where the seminar is being held. When mak-ing room reservations, please identify yourself as a KonecranesTraining Institute attendee.

Copyrighted Materials

All Institute materials are copyrighted publications ofKonecranes. Reproduction in whole or in part without writtenpermission from Konecranes is expressly prohibited.

Videotaping and/or recording of training isexpressly prohibited.


G E N E R A L I N F O R M A T I O N

Training Requirements and Recommendations

General

Training is applicable to all brands of cranes and hoists.

If P&H cranes are in use at the student’s facility, the students should befamiliar with the P&H bulletin number(s)and equipment serial numberswhich apply to their particular crane control system. These numbershelp Institute instructors locate specific schematics for a customer’scrane.

Students are asked to bring their crane drawings or manuals to class ifthey have any specific questions they wish to have addressed.

Prerequisites

Participants must have knowledge of either basic mechanical or electri-cal terminology. Practical experience with equipment maintenance anddiagnostic equipment is also recommended.

For Static Stepless course #801, the classroom session must be com-pleted prior to taking the Static Stepless lab course #821.

Operator Training: To sum up OSHA 1910.179 and ASME B30.2 require-ments cranes shall be operated only by personnel who:

• Have been trained and evaluated by a competentinstructor.

• Are able to explain and apply all recommendedsafety and operating procedures.

• Know proper hand signals.• Are able to correctly make precision lifts.

Some states/provinces have more specific requirements

(Michigan OSHA Part 18 requires all operators belicensed by their employer.)

The Konecranes Training Institute’s recommen-dations for Crane Operators:

• OH Crane Operator Training Course No. 808 or808A

• Hands-on Experience • Practical Evaluation• Be provided refresher training with evaluation

every 2 years

Crane Inspection & Maintenance Training:To sum up OSHA 1910.179 and ASME B30.2 trainingrequirements, personnel must be competent and trained toperform inspections and maintenance on your cranes andhoists.

Some States/Provinces have more stringent requirements.(California)

The Konecranes Training Institute’s recommendation is thatCrane Inspectors have:

• Hands-on experience working with cranes.• Crane Inspection Course No. #818 or 819 with writ-

ten evaluation.• Pass a practical Evaluation.• The ability to present findings.• Refresher training with evaluation every 2 years.

The Konecranes Training Institute’s recommenda-tion is that Maintenance personnel as a minimumreceive training, which includes:

• Trade skills - Basic Electricity or Basic Mechanical• Overhead Crane Maintenance Courses• Training on the specific crane control system.• Refresher and advanced skill training

Training Records: Employers should keep written records on all training providedto employees. If you need a transcript of past courses for youremployees, please contact the Konecranes Training Institute.

A Partial List of Regulator Agencies/Bodies:• OSHA 1910.179• ASME B30.2 and others• State/Provincial Regulations• MSHA – Mining• US Coast Guard / Maritime• Canadian / Provincial Regulations• CMAA• HMI• NCCCO• NEC


2 0 1 0 M I L W A U K E E S C H E D U L E O F C L A S S E S

#820 Overhead Crane Inspection Recert. #804 - Crane Operator safety #800 - Rigging Fundamentals #880 Crane Safety Management #910 OSHA 10 Course #918 MSHA Refresher Training

#800W Rigging Fundamentals Webinar #828A Utility Truck Crane Operator Safety

JAN. 3 4 5 6 7 8 9

10 11 12 13 14 15 16

17 18 19 20 21 22 23#841 - Static Stepless Setup & Troubleshooting

#805 - Overhead Crane Elec. Maint.#811 - Overhead Crane Mechanical Maintenance

#817 - U.H. Crane Inspec.

#818 Overhead Crane Inspection

#827 - Series 3 G+/VG+ Smartorque

#916 - MSHA Course #918

#808T - Overhead Crane Operator/TTT

#808T Overhead Crane Operator/TTT

#920T - Fork Lift Op/TTT#950T - Aerial Lift / TTT

24 25 26 27 28 29 30

SUN MON TUES WED THURS FRI SATJANUARY 2010

31 FEB. 1 2 3 4 5 6

7 8 9 10 11 12 13

14 15 16 17 18 19 20

21 22 23 24 25 26 27

#806 - AC Full Mag. Class & Lab

#819 Overhead Crane Inspection#800 #816 - Underhung Crane #820

#852 - DC Full Magnetic

#839 - Portal Crane Mechanical

#890–NDT for Cranes

#864 - Smartorque - CAE#930

#807B–Understanding Cr Elec. Controls

#800W#930T–Customer Svc/TTT

SUN MON TUES WED THURS FRI SATFEBRUARY 2010

28 MAR. 1 2 3 4 5 6

7 8 9 10 11 12 13

14 15 16 17 18 19 20

21 22 23 24 25 26 27

28 29 30 31

#801 - Static Stepless Classroom

#805 - Overhead Crane Elec. Maint.

#811 - Overhead Crane Mechanical Maintenance

#821 - Static Stepless Lab

#825 - Siemens Smartorque

#828 - Mobile Crane Operator

#880

#910 #912 - OSHA 30 Course

#800A–Adv Rig & Rig Insp.

#800T - Rigging/TTT

#829 - Mobile Crane Inspection#828U

#808T Overhead Crane Operator/TTT #828T–Mobile Cr. Op/TTT


SUN MON TUES WED THURS FRI SATMARCH 2010

4 5 6 7 8 9 10

11 12 13 14 15 16 17

18 19 20 21 22 23 24

25 26 27 28 29 30 MAY 1

#804 #827 - Series 3 G+/VG+ Smartorque

#892–Nuclear Cr. Mgmt

#920T–Fork Lift Op, TTT

APR. 1 2 3



#950T - Aerial Lift / TTT #800W

SUN MON TUES WED THURS FRI SATAPRIL 2010

2 3 4 5 6 7 8

9 10 11 12 13 14 15

16 17 18 19 20 21 22

23 24 25 26 27 28 29

#890–NDT for Cranes#841 - Static Stepless Setup & Troubleshooting

#864 - Smartorque - CAE

#811 - Overhead Crane Mechanical Maintenance#918#916 - MSHA Course


SUN MON TUES WED THURS FRI SATMAY 2010

30 31 JUN. 1 2 3 4 5

6 7 8 9 10 11 12

13 14 15 16 17 18 19

20 21 22 23 24 25 26

#820 #800#880

#800T - Rigging/TTT

#839 - Portal Crane Mechanical #800A–Adv Rig & Rig Insp.#828U #829 - Mobile Crane Inspection


#828 - Mobile Crane Operator #828T–Mobile Cr. Op/TTT#910 #912 - OSHA 30 Course



SUN MON TUES WED THURS FRI SATJUNE 2010

#807B–Understanding Cr Elec. Controls#816 - Underhung Crane#930 #930T–Customer Svc/TTT


2 0 1 0 M I L W A U K E E S C H E D U L E O F C L A S S E S

25 26 27 28 29 30 31

#819 Overhead Crane Inspection#800 #820

27 28 29 30 JUL. 1 2 3

4 5 6 7 8 9 10

11 12 13 14 15 16 17#801 - Static Stepless Classroom


18 19 20 21 22 23 24

SUN MON TUES WED THURS FRI SATJULY 2010

#804 #807B–Understanding Cr Elec. Controls

#805 - Overhead Crane Elec. Maint.#816 - Underhung Crane

#811 - Overhead Crane Mechanical Maintenance

#800W

AUG. 1 2 3 4 5 6 7

8 9 10 11 12 13 14

15 16 17 18 19 20 21

22 23 24 25 26 27 28



#807B–Understanding Cr Elec. Controls

SUN MON TUES WED THURS FRI SATAUGUST 2010

#808T - Overhead Crane Operator/TTT#800T - Rigging/TTT

#828U #930 #930T–Customer Svc/TTT


#829 - Mobile Crane Inspection

#828 - Mobile Crane Operator


26 27 28 29 30 OCT. 1 2

#803 Electrotorque

29 30 31 SEP. 1 2 3 4

5 6 7 8 9 10 11

12 13 14 15 16 17 18

19 20 21 22 23 24 25

#841 - Static Stepless Setup & Troubleshooting#811 - Overhead Crane Mechanical Maintenance

#880


#800T - Rigging/TTT#808T Overhead Crane Operator/TTT

SUN MON TUES WED THURS FRI SATSEPTEMBER 2010

#820


#805 - Overhead Crane Elec. Maint.

3 4 5 6 7 8 9

10 11 12 13 14 15 16

17 18 19 20 21 22 23


24 25 26 27 28 29 30

SUN MON TUES WED THURS FRI SATOCTOBER 2010

#816 - Underhung Crane#818 Overhead Crane Inspection

#839 - Portal Crane Mechanical #804 #800 & 800W

#829 - Mobile Crane Inspection#828U

#950T - Aerial Lift / TTT #920T - Fork Lift Op/TTT

#828 - Mobile Crane Operator #828T–Mobile Cr. Op/TTT


#807B–Understanding Cr Elec. Controls#892–Nuclear Cr. Mgmt

#801 - Static Stepless Classroom 31 NOV. 1 2 3 4 5 6

7 8 9 10 11 12 13

14 15 16 17 18 19 20

21 22 23 24 25 26 27


SUN MON TUES WED THURS FRI SATNOVEMBER 2010






#811 - Overhead Crane Mechanical Maintenance#820

#825 - Siemens Smartorque

#930 #930T–Customer Svc/TTT

28 29 30 DEC. 1 2 3 4

5 6 7 8 9 10 11

12 13 14 15 16 17 18

19 20 21 22 23 24 25

#910 #912 - OSHA 30 Course


SUN MON TUES WED THURS FRI SATDECEMBER 2010

26 27 28 29 30 JAN. 1 2

#805 - Overhead Crane Elec. Maint.#880



#800




#910 #912 - OSHA 30 Course

#820 Overhead Crane Inspection Recert. #804 - Crane Operator safety #800 - Rigging Fundamentals #880 Crane Safety Management #910 OSHA 10 Course #918 MSHA Refresher Training

#800W Rigging Fundamentals Webinar #828A Utility Truck Crane Operator Safety


A C C E S S O R I E S

Laminated Hand Signal Card- $2.95

Minimum Order Quantity of 10

Safety Recommendations Booklet -$3.95

(English & Spanish)

Minimum Order Quantity of 10

Inspector’s Tool Kit - $59.00Add $8.00 for

Shipping and handling

Rigging Pamphlet$3.95

(Minimum OrderQuantity of 10 Description Price if

purchasedIndividually

• Super Pliers - Multi-Tool with Case $14.00• Caliper $ 4.00• Mini-Mag-Lite Flashlight $14.00• Inspection Mirror $ 7.00• Sheave Gauge $14.00• Hand Signal Card $ 2.95• Tape Measure - 12 Ft $ 4.00• Pi Tape $ 7.00• P&H Key Chain $ 4.00• P&H Monogrammed Tool Bag $ 7.00

Dress Shirt

Specify Size; S M L XL 2XL 3XL

Specify Color; Black, Blue or Denim $35

Hand Signal Poster16 x 20”

$9.95

Product Return Policy: We can offer a full refund less shipping charges and a 15% restocking charge for merchandise returned unopened in it’s original packaging.

P&H Hats - $10.00

Please Specify Olive,Camo, Black/Camo orBlack Barbed Wire Camo

Golf Shirt

Specify Size; S M L XL 2XL 3XL

Specify Color:Black, Navy or White

$30.00


STUDENT INFORMATION

NAME EMAIL: CLASS #’s





PAYMENT INFORMATION

� Bill Purchase Order#: ______________________________________________

� Check Enclosed (Make payable to: Konecranes Training Institute)

� Visa � MasterCard � Discover � American Express

Card Number: _______________________________________________________

Expiration Date:______________________________________________________

Amount: ___________________________________________________________

Name on Card: ______________________________________________________

Signature: __________________________________________________________

REGISTER: INTERNET: www.morriscranes.com

(your familiar destination)(Bookmark our future new home)www.konecranesamericas.com

FAX this form to: 262-641-9206PHONE: 1-866-821-4006E-MAIL: [email protected] this form to:

Konecranes Training Institute2712 S. 163rd StreetNew Berlin, WI 53151

SAVE UP TO 20% WITH THESE DISCOUNTS!

Early Bird Registration - Customers registering 60 days prior to the scheduled class start date will receive a 10% discount. Multiple Student Discount - Those registering more than one student in the same class will receive an additional 10% discount for up to five students.

AUTHORIZING PERSON/SUPERVISOR INFORMATION

NAME PHONE:

COMPANY: FAX:

ADDRESS: EMAIL:

CITY STATE ZIP:

Seminars include all course materials, lunch, and refreshments. Seminar hours 8am - 4pm

Over 98% of students sur-veyed rate the KonecranesTraining Institute courses asmeeting or exceeding expecta-tions.

Course Location: _______________________________________ Course Dates: _____________________________________________

R E G I S T R A T I O N F O R M

“Great materials, excellentinstructor, good examples.”

- Rene; Phelps Dodge

Konecranes is a world-leading group of Lifting Businesses™, serving a broad range of customers, including manufacturing and process industries, shipyards, ports and terminals. Konecranes provides productivity-enhancing lifting solutions as well as services for lifting equipment and machine tools of all makes. In 2008, Group sales totaled EUR 2,103 million. The Group has 9,600 employees, in 485 locations in 43 countries. Konecranes is listed on the NASDAQ OMX Helsinki Ltd (symbol: KCR1V).

© 2009 Konecranes. All rights reserved. ‘Konecranes’, ‘Lifting Businesses’ and are registered trademarks of Konecranes.

INDUSTRIAL CRANES

PORT CRANES

HEAVy-DUTy LIfT TRUCKS

SERVICE MACHINE TOOL SERVICE

NUCLEAR CRANES

INST-13-16

KONECRANES TRAINING INSTITUTE2712 S 163Rd STREETNEw BERlIN, wI 53151

www.mORRISCRANES.COm866.821.4006

ATTENTION MAILROOM: If UNDELIVERABLE TO ADDRESSEE, PLEASE REROUTE TO MAINTENANCE MANAGER.

PRST STDU.S. POSTAGE

PAIDMILWAUKEE, WI

PERMIT NO. 2323

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Documents

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regulatory

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protective

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major crane

interpret