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Mastering Innovations
Creating competitive advantages through innovation.
That‘s the key driver for our unique solutions in the
electrical industry.
Efficientbusbarmanufacturinglinesandinnovative
dielesscrimpingtools,providethecompetitiveedge
forourglobalcustomers.
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Novopress GmbH & Co. KGScharnhorststraße 1 · D-41460 Neuss Tel.: +49(0)2131-288-0 · Fax: +49(0)2131-288-55www.novopress.de · E-Mail: [email protected]
We reserve the right to make technical modifi cations.
Cutting Tool including two fi xing vices and conveyor.
HSBL-2 Cutting Tool 160
Technical Data Ref. 7020
Height 940 mm (incl. work-cylinder)
Depth 310 mm
Width 375 mm
Weight 22 kg
Operating pressure 150 bar
Force 150 KN
Cutting perf. max. 160 x 13 mm 250 N/mm2
Cycle time 15 sec.
Order Numbers
O/N 7020 Cutting tool. 160 x 13 mm
O/N 7030 Centering vice for O/N 7020
O/N 6990 Length stop for O/N 7020HSBL-2 Cutting Tool 160 x 13 mm (6˝ x 1/2˝)
HSBL-2 Cutting Tool 160
For stationary cutting applications up to
160 x 13 mm (6˝ x 1/2˝), the HSBL-2 Cutting
Tool 160, is the ideal choice for professional,
stationary busbar production.
State of the art operator safety and addi-
tional accessories like centering device and
conveyor systems, are making the HSBL-2
Cutting Tool 160, an integrated part of our
busbar production lines.
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HSBL-2 DigiPunch 160
Advantages
Signifi cantly reduced manufacturing
cost on medium to medium-large
output volume.
Optimized and speedy work fl ow
through integrated conveyor system
and work-bench.
No programming or preparatory work
required, very short set-up times.
Fast and stepless positioning of busbars
in X and Y axis, with 0.5 mm accuracy.
Switching from absolute- to chain-
measurement for fast and easy progres-
sive punching.
A new class of Performance
With the brand-new “DigiPunch 160”, Novopress offers a
new class of busbar punching performance for medium-
sized enterprises. Wherever ordinary manual punches
are insuffi cient and CNC-controlled machines are to
costly, the new “DigiPunch 160” is the ideal mid-size
solution. It reduces manufacturing time and cost signi-
fi cantly compared to manual punches at a very modest
investment compared to CNC-punches. The very practi-
cal confi guration with digital metering in X/Y axis and
complete conveyors, enables a very effi cient and fl exible
busbar manufacturing.
NO-K-BGD09-1707-JH1.indd 7 21.12.2009 13:36:31 Uhr
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Novopress GmbH & Co. KGScharnhorststraße1fiD-41460NeussTel.:+49(0)2131-288-0fiFax:+49(0)2131-288-55www.novopress.defiE-Mail:[email protected]
Wereservetherighttomaketechnicalmodiflcations.
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man
ufa
cturi
ng
cost
low
high
output-volumesmall large
Technical DataAllnecessarycomponentsexcepthydr.powerpackandworkcylinderareincludedindelivery.Foroperationonlyaregular110V/60Hzor220V/50Hzpowersourceisneeded.TheLCDmeasuringsystemworksonapermanentbatterybasis.Possiblehydr.PowerPacks:HA1-ES,HA3andHA4.
TechnicalData Ref.40800
Length 4.300mm
Width 550mm
Height 1.900mm
Weight 170kg
Operatingpressure 150bar(2.200psi)
Force 150KN
Ref.Numbers
Ref.No.40800 HSBL-2DigiPunch160(containingpunchwithdigitalmeasuringsystem,adjustablework-bench,2x2mconveyorsystem,supportsforconveyors)
HSBL-2DigiPunch 160
New progressive punching diesAlsothepunchingdiesarenewdesignedandfurtherredu-cemanufacturingcost.Punchanddieareinterchangeablebyquickclampmechanismwithin20sec.Thesolidtoolholderenablesprogressivepunchingforob-longandslottedwholes.Switchingfromabsolutetochain-measurement,offersfastprogressivepunchingwithoutextracalculating.Lastbutnotleastweofferawiderangeofstandarddiesforround-,oblong-andsquarepunching,especiallymatchedwiththeneedsoftheelectricalindustry.
Solidtoolholderforprogressivepunchingofoblongand
slottedwholes.
Quickclampingoffersfastandeasydiechangewithin
20seconds.Set-uptimesarereduced,notoolsneces-
sary.
Largeassortmentofstandarddiesforround-,oblong-
andsquarepunching.
Fast – productive – competitve
DigiPunch160
Manualpunchingmachine
CNCpunchingmachine
NO-K-BGD09-1707-JH1.indd 8 21.12.2009 13:36:49 Uhr
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DigitalbendingbenchBGD-5eco
Advantages
Unsurpassedbendingfeaturesat
economicprice.
DigitalAngleEncoderwithprecisionto
0.2degrees.
Fullautomaticspringbackcompen-
sation.
Notrialbends.Nosetuptimes.
DigitalStrokeEncoderforminimum
cycletimes.
Suppliedwithbuiltinhighperformance
3-phasepowerpack.
Optionalstep-andedgebendingtools,
forspecialbendingapplications.
TightL-,U-andZ-bendspossible.
Mobilemachineonwheelsforease
ofuse.
The digital bending bench BGD-5eco
TheBGD-5ecosetsanewstandardforbusbarbending
withoutstandingprecisionandspeedateconomical
prices.Nootherbendingmachinewillmatchit‘srange
offeaturesandperformanceatlowentrypricelevels.
Equippedwiththeessential–DigitalAngleEncoder–the
BGD-5ecooffersunsurpassedsimplicityandcontrolwith
fullautomaticspringbackcompensationandbending
accuracyto0.2degrees.Consequentlyitwillvanquish
anyneedfortrialbendsandsigniflcantlyreducecoston
faultybendbusbars.Ontop,thedigitalstrokeencoder
minimizesidlemovementfortheabsoluteshortestcycle
times.Additionalaccessorieslikesteporedgebenders,
arealsoeasyandpreciseleycontrolledbythedigital
strokeencoder.
Thenewintegratedhydraulicpowerpacktakesbending
speedstonewlevels–11.5seconds*–foraflnished90
degreebendincludingfullautomaticspringbackcom-
pensation.
NO-K-BGD09-1707-JH1.indd 11 21.12.2009 13:37:25 Uhr
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Novopress GmbH & Co. KGScharnhorststraße1fiD-41460NeussTel.:+49(0)2131-288-0fiFax:+49(0)2131-288-55www.novopress.defiE-Mail:[email protected]
Wereservetherighttomaketechnicalmodiflcations.
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DigitalbendingbenchBGD-5eco
TechnicalData Ref.42380
Depth 950mm
Width 830mm
Height 1.330mm
Weight 170kg
OperatingPressure 200bar
Force 180KN
Bendingcapacitymax. 160x13mm(6·x 1/2·)
Bendingradiusadaptors 7.5,10,15mm
Powerrating 0.75kW
Voltage 400V3~/50Hz.
Oil�ow 3.6l/min.
Cycletime* 11.5sec.
Cycletime**(repeatoperation)
9.4sec.
MinimumL-Bend 25mm
MinimumU-Bend 60mm
MinimumZ-Bend 70mm
* 90°bend,120x10mmbusbarsize,returnstrokeincl.fullautomaticspringbackcompensation.
**90°bend,120x10mmbusbarsizerepeatedoperation.
NO-K-BGD09-1707-JH1.indd 12 21.12.2009 13:37:37 Uhr
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Wereservetherighttomaketechnicalmodiflcations. Novopress GmbH & Co. KGScharnhorststraße1fiD-41460NeussTel.:+49(0)2131-288-0fiFax:+49(0)2131-288-55www.novopress.defiE-Mail:[email protected] S1
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HydraulicPowerPackHA 3
TechnicalData Ref.32530
Drive 230V-750W,4A
Weight 26kg
Height 550mm
Length 270mm
Width 260mm
Oilcapacity 5.5l
OperationS3 S1=
Safetyclass IP55
Hydraulichose 2.5m
Operatingpressure 150bar(2.200psi)
Oil�ow 4.0l/min.
OrderNumbers
O/N32530 PowerPackHA3
O/N33340 PowerPackHA3incl.24Vcontrols
Forheavydutyapplicationsandcontinuousproduction,theHA3PowerPack,istheprofessionalchoice.
Withahighperformancedriveandextendedoilvolume,theHA3istheidealpowerpackfordemandingbusbarproduction,and/orcontinuouscableassembly.Availablewithorwithout24Vcontrolsforhandoperatedcrimpingtools.
Hydraulic Power Pack HA 3
Leaderswhenitcomestoswitchgear
manufacturing.Novopresshydraulicpower
packsaredesignedtooperateatalow
150baroverawiderangeofapplications.
Thisdesigncombinestheclearadvantages
ofincreasedworksafety,andlongservice
lifeforthetoolanditsattacheddevices.
Inaddition,thesehydraulicpowerpacksare
abywordforthehighqualityassociatedwith
allNovopressproducts.
NO-K-BGD09-1707-JH1.indd 20 21.12.2009 13:40:11 Uhr
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Novopress GmbH & Co. KG Scharnhorststr. 1D-41460 [email protected]
Ref. 40742 HSBL-2 Professional System 1