DME Mould Cooling Catalogue

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Reducing cycle time through cooling innovation

Mould CoolingComponents, Flow Meters & Hoses

Order Desk 1800 224 135 (Free call) n [email protected]

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Mould Cooling3


Mould Cooling | Table of Contents

Table of Contents

Mould Cooling

High Temperature Insulator Sheets and Locating Rings................................... 1

Jiffy-Tite Connectors Guide.................................................................................. 2

Jiffy-Tite Socket Connectors................................................................................ 3

Jiffy-Tite Connector Plugs and Extension Plugs .............................................. 4

SV-Series Jiffy-Matic Connectors ...................................................................... 5

Jiffy-Lok Connector Sockets ................................................................................ 7

Jiffy-Tite and Jiffy-Matic Coolant Bridges ...................................................... 8

Jiffy-Tite Connector Seals, Seal Removal Tool Kit & Wrenches ................... 9

Brass Pressure Plugs............................................................................................... 10

Bubbler Tubes and Brass Diverting Plugs & Rods ............................................. 11

Jiffy-Tite Cascade Water Junctions.................................................................... 12

Cascade Water Junctions ....................................................................................... 13

Heat Pipes .................................................................................................................. 14

Turbulent Flow Plastic Baffles ............................................................................... 16

Straight Brass Plug Baffles .................................................................................... 19

Spiral Brass Plug Baffles ........................................................................................ 20

Flowmeters ................................................................................................................ 21

Push Lok Hoses ....................................................................................................... 26

Hoses .......................................................................................................................... 28

Terms & Conditions of Sale .................................................................................... 32


Mould Cooling1

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peratute Insulator Sheets and Locating Rings

High-Temperature Insulator Sheets and Locating Rings

High-Temperature Insulator Sheets (HTIS) for Plastics Moulds and Die-Cast Dies

n Asbestos-free materialn High compression strengthn Machinable with high-speed cutting tools

DME High-Temperature Insulator Sheets are used on moulds and dies between the top clamping plate and the stationary platen, and between the bottom of the ejector housing and the movable platen. The thermal insulating properties of this unique asbestos-free, glass-reinforced polymer composite inhibit heat transfer from the mould to the platen, or from the platen to the mould (depending on the application), which helps conserve energy and prolong machine life. These sheets have excellent non-deformation characteristics and a compressive strength (340,000kPa @ 24C), which is higher than asbestos and mica materials. Compression moulded for high impact strength, they are supplied micro-finished top and bottom, parallel within .05mm.

Compressive strength

340,000kpa @ 24C188,000kpa @ 150C124,000kpa @ 205C118,000kpa @ 260C103,000kpa @ 290C

expansion aCross thiCkness 0.0001157 mm/mm/C

expansion aCross surfaCe 0.0000223 mm/mm/C

water absorption 0.2%

maximum reCommended temperature 290C

PaRT # thiCkness length width mass

htis-1836-2

6.35mm 914mm

457mm 5.5kg

htis-2436-2 610mm 7.3kg

htis-3636-2 914mm 10.9kg

htis-4896-2 6.35mm 2438mm 1219mm 47.6kg

htis-1836-4

12.70mm 914mm

457mm 10.9kg

htis-2436-4 610mm 14.5kg

htis-3636-4 914mm 21.8kg

Insulator Sheets

Blank Locating Rings for use with Insulator Sheets

PaRT # D height i.d

lr4 101.6mm 12mm 25.4mm

General Data+.003-.000

Mould Cooling

2Order Desk 1800 224 135 (Free call) n [email protected]

SOCKET o.d.

200 series 17mm

SOCKET o.d.

300 series 22.6mm

SOCKET o.d.

500 series 30mm

PLUG

200 series 1/4 flow

PLUG

300 series3/8 flow

PLUG

500 series1/2 flow

17mm 22.6mm

30mm

Sockets

Hose Stems

Plugs

Pipe Thread

HOSE STEM

5/16HOSE STEM

3/8

HOSE STEM

1/2

HOSE STEM

1/4

HOSE STEM

3/4

10.3

19.615.5

9.5

19.8

13

PIPE THREaD

1/8-28

PIPE THREaD

3/4-14

PIPE THREaD

1/4-19

PIPE THREaD

3/8-19

PIPE THREaD

1/2-14

Mould Cooling | Jiffy-Tite Connectors Guide

Jiffy-Tite Connectors Guide

Mould Cooling

SCaLE 1:1

200 Series 500 Series300 Series


3

Jiffy-Tite Socket Connectors

DME Jiffy-Tite plugs used with DME Jiffy-Tite (flow-thru type) Sockets and DME Jiffy-Matic (automatic shut-off type) Sockets are designed for use with plastics moulds and die-cast dies in water, air or oil lines. They feature a combination brass and stainless steel leakproof construction; have a maximum rated capacity of 1379 kPa; and withstand temperatures up to 204C, with Viton seals. DME Jiffy-Tite and Jiffy-Matic Sockets can be used interchangeably with the same Jiffy-Tite Plugs already in your mould or die. Comparable sizes of both type sockets have the same O.D., permitting interchangeability even when the plugs are flush mounted.

dme Jiffy-tite sockets have a large thru hole to provide unrestricted flow. these quick-connection couplers are available with either straight, 45 or 90 hose stems, or standard female or male bsp threads.

dme Jiffy-tite and Jiffy-matic sockets have the same o.d., permitting complete interchangeability with Jiffy-tite plugs installed in your mould or die.

the Jiffy-tite or Jiffy-matic sockets can be used with either male, female or extension plugs.

Jiffy-Tite Sockets JS(Flow-Thru Type)

VALVE OPEN

VALVE CLOSED

Jiffy-Matic Sockets JS (automatic Shut-Off Type)

dme Jiffy-matic sockets open automatically when connected and shut off automatically when disconnected. unlike most valve-type connectors, Jiffy-matic sockets are designed to keep flow restriction to a minimum.

Jiffy-tite soCkets Jiffy-matiC soCkets

desCriptionITEM

NUMBERfits hose i.d.

or pipe threadhose stem i.d. or thru hole

used with stdmale, female or extension plugs

ITEMNUMBER desCription

straight stem

Js-204 1/4 3 /16 Jp-(f/b) 250 to 253 Js-204-v

straight stem

Js-205 5 /16 1/4 Jp-(f/b) 250 to 253 Js-205-vJs-206 3 /8 1/4 Jp-(f/b) 250 to 253 Js-206-vJs-306 3 /8 1/4 Jp-(f/b) 351 to 354 Js-306-vJs-308 1/2 3 /8 Jp-(f/b) 351 to 354 Js-308-vJs-504 1/2 3 /8 Jp-(f) 553 to 556 Js-504-vJs-506 3 /4 5 /8 Jp-(f) 553 to 556 Js-506-v

90 stem

Js-214 1/4 3 /16 Jp-(f/b) 250 to 253 Js-214-v

90 stem


45 stem

Js-224 1/4 3 /16 Jp-(f/b) 250 to 253 Js-224-v

45 stem


female bsp thread

Js-200 bp 1/8 bspp 1/4 Jp-(f/b) 250 to 253 Js-200-vbp

female bsp threadJs-300 bp 1/4 bspp 3 /8 Jp-(f/b) 351 to 354 Js-300-vbpJs-500 bp 1/2 bspp 5 /8 Jp-(f) 553 to 556 Js-500-vbp

male bsp thread

Js-201-mbp 1/8 bspp 1/4 Jp-(f/b) 250 to 253 Js-201-mvp

male bsp thread

Js-202-mbp 1/4 bspp 1/4 Jp-(f/b) 250 to 254 Js-202-msvbpJs-303-mbp 3 /8 bspp 3 /8 Jp-(f/b) 351 to 354 Js-303-msvbpJs-504-mbp 1/2 bspp 9 /16 Jp-(f) 553 to 556 Js-504-mvp

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Jiffy-Tite Connector Plugs and Extension Plugs

ITEM NUMBER series bsp hex size a B C H Jp-250

200 series

1/4 flow

1/16 npt 7/16 11/16 11/16 1" 5 /8 Jp-251 1/8 bsp 7/16 11/16 11/16 1" 5 /8

Jp-252 1/4 bsp 9 /16 27/32 15 /16 13 /16 7/8 Jp-252-svbt 1/4 bsp 9 /16 27/32 15 /16 13 /16 7/8

Jp-253 3 /8 bsp 11/16 1.000 15 /16 11/4 29 /32 Jp-253-svbt 3 /8 bsp 11/16 1.000 15 /16 11/4 29 /32

Jp-351

300 series

3/8 flow

1/8 bsp 9 /16 1.000 15 /16 11/4 7/8 Jp-352 1/4 bsp 9 /16 1.000 13 /32 17/16 11/32 Jp-352-svbt 1/4 bsp 9 /16 1.000 13 /32 17/16 11/32

Jp-353 3 /8 bsp 11/16 1.000 11/8 17/16 11/16 Jp-353-svbt 3 /8 bsp 11/16 1.000 11/8 17/16 11/16

Jp-354 1/2 bsp 7/8 13 /16 11/4 19 /16 13 /16 Jp-354-svbt 1/2 bsp 7/8 13 /16 11/4 19 /16 13 /16

Jp-553 500 series

1/2 flow

3 /8 bsp 7/8 11/4 13 /16 15 /8 11/8 Jp-554 1/2 bsp 7/8 11/4 11/2 113 /16 17/16 Jp-556 3 /4 bsp 11/8 11/2 19 /16 17/8 11/2

H

A

CB

FLUSH MOUNTED PLUG

EXTERNALLYMOUNTED PLUG

BSP Jiffy-Tite Plugs JPMale Plug Mounting Information

Jiffy-Tite Extension Plugs* JPBFor Use with Jiffy-Tite or Jiffy-Matic Sockets (Including SV Series)

Jiffy-Tite Male JP and Female Plugs JPFFor Use with Jiffy-Tite or Jiffy-Matic Sockets (Including SV Series)

* designed for use with existing or new bsp tapered pipe-tapped hole in mould or die. straight threaded area allows easy length adjustment. Cut to suit. no tapering or re-tapping necessary.

all male plugs (including sv-series) and extension plugs are now supplied with Jiffy-seal thread sealant. eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 204C and pressures up to 1379 kpa.

desCription length L pipe thread hole hex size ITEM NUMBER used with soCkets

male plug(brass)

59 /64 1/16 npt 3 /16 7/16 Jp-250 npt Js-204-(v/sv)to

Js-226-(v/sv)

59 /64 1/8 bsp 1/4 7/16 Jp-25115 /32 1/4 bsp 1/4 9 /16 Jp-25213 /16 3 /8 bsp 1/4 11/16 Jp-25313 /16 1/8 bsp 1/4 9 /16 Jp-351 Js-306-(v/sv)

toJs-328-(v/sv)

125 /64 1/4 bsp 3 /8 9 /16 Jp-352125 /64 3 /8 bsp 3 /8 11/16 Jp-353137/64 1/2 bsp 3 /8 7/8 Jp-35419 /16 3 /8 npt 7/16 7/8 Jp-553 npt Js-504-(v)

toJs-526-(v)

13 /4 1/2 bspt 5 /8 7/8 Jp-55413 /4 3 /4 bspt 5 /8 11/8 Jp-556

female plug (brass)

1" 1/16 npt 1/4 1/2 Jpf-0250 npt Js-204-(v/sv)to

Js-226-(v/sv)

1" 1/8 bspt 1/4 1/2 Jpf-0251 bp19 /32 1/4 bspt 1/4 5 /8 Jpf-0252 bp113 /32 3 /8 bspt 1/4 3 /4 Jpf-0253 bp19 /32 1/8 bspt 11/32 5 /8 Jpf-0351 bp Js-306-(v/sv)

toJs-328-(v/sv)

131/64 1/4 bspt 3 /8 5 /8 Jpf-0352 bp137/64 3 /8 bspt 3 /8 3 /4 Jpf-0353 bp149 /64 1/2 bspt 3 /8 15 /16 Jpf-0354 bp111/16 3 /8 bspt 9 /16 15 /16 Jpf-0553 bp Js-504-(v)

toJs-526-(v)

149 /64 1/2 bspt 5 /8 15 /16 Jpf-0554 bp149 /64 3 /4 npt 5 /8 11/8 Jpf-0556 npt

LMALEPLUG

(BRASS)

LFEMALEPLUG

(BRASS)

LMALEPLUG

(BRASS)

LFEMALEPLUG

(BRASS)

pipethread*

hexsize series o.a.l.

ITEMNUMBER

used withsoCkets

1/8 bspp 7/16

200 series

1/4 flow

4" Jpb-2514 bp

Js-204-(v/sv)

to

Js-226-(v/sv)

1/8 bspp 7/16 6" Jpb-2516 bp1/8 bspp 7/16 8" Jpb-2518 bp1/4 bspp 9 /16 4" Jpb-2524 bp1/4 bspp 9 /16 6" Jpb-2526 bp1/4 bspp 9 /16 8" Jpb-2528 bp3 /8 bspp 11/16 4" Jpb-2534 bp3 /8 bspp 11/16 6" Jpb-2536 bp3 /8 bspp 11/16 8" Jpb-2538 bp1/8 bspp 9 /16

300series

3/8 flow

4" Jpb-3514 bp

Js-306-(v/sv)

to

Js-328-(v/sv)

1/8 bspp 9 /16 6" Jpb-3516 bp1/8 bspp 9 /16 8" Jpb-3518 bp1/4 bspp 9 /16 4" Jpb-3524 bp1/4 bspp 9 /16 6" Jpb-3526 bp1/4 bspp 9 /16 8" Jpb-3528 bp3 /8 bspp 11/16 4" Jpb-3534 bp3 /8 bspp 11/16 6" Jpb-3536 bp3 /8 bspp 11/16 8" Jpb-3538 bp

Male Plug

Female Plug

Mould Cooling | Jiffy-Tite

Connector Plugs and Extension PlugsMould Cooling

threaded area with Jiffy-seal thread sealant pre-applied.

o.a.l.

2-3/8

i.d.size

bsp


5

SV-Series Jiffy-Matic Connectors

VALVES OPEN

VALVES CLOSED

VALVE OPEN

VALVE CLOSED

the dme sv-series Jiffy-matic male plugs feature an automatic shut-off stemmed valve. this plug design adds the capability of automatic shut-off at the mould. the plugs shut-off stemmed valve minimizes mould coolant loss, thereby decreasing clean-up time and the possibility of rust occurring on the mould surface. the sv-series Jiffy-matic male plug can only be used with the sv-series Jiffy-matic socket.

Operating Combinations

*the sv-series Jiffy-matic male plugs can only be used for two-way shut-offs and must be used with the sv-series Jiffy-matic sockets.

SV-Series Jiffy-Matic Male Plugs(automatic Shut-Off Type with Stemmed Valve)

SV-Series Jiffy-Matic Sockets(automatic Shut-Off Type with Stemmed Valve)

the dme sv-series Jiffy-matic sockets feature an automatic shut-off stemmed valve that is designed to work with the sv-series Jiffy-matic male plugs, as well as the standard male, female and extension plugs. the sockets open automatically when connected and shut-off automatically when disconnected. the sv-series Jiffy-matic sockets are designed to keep flow restriction to a minimum and are available with either straight, 45 or 90 hose stems.

SV-Series Jiffy-Matic Connectors JSTwo-Way automatic Shut-Off Type

The DME line of SV-Series Jiffy-Matic Connectors features a male plug and socket, each with an automatic shut-off stemmed valve. These connectors are designed for use with plastics moulds and die-cast dies in water, air or heat transfer oil lines. They feature a combination of brass and stainless steel in a leakproof construction, have a maximum rated capacity of 1379 kPa and will withstand temperatures up to 204C with supplied Viton seals.

The SV-Series Jiffy-Matic Male Plugs adds the capability of automatic shut-off at the mould, thereby minimizing coolant loss.

DME SV-Series Jiffy-Matic Sockets can be used interchangeably with the Jiffy-Tite plugs already in your mould or die. However, the SV-Series Jiffy-Matic Male Plugs can oNlY be used with the SV-Series Jiffy-Matic Sockets. Comparable sizes of both types of sockets and plugs have the same O.D., permitting interchangeability even when the plugs are flush-mounted.

The SV-Series Male Plugs are now supplied with Jiffy Seal thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 204C and pressures up to 1379 kPa.

SV-SERIES*MaLE PLUGS WITH

SV-SERIESSOCKETS

(EqUIVaLENT SIzE)

Two-Way Shut-Off*STD. MaLE, FEMaLE

OR ExTENSION PLUGS

WITHSV-SERIESSOCKETS

(EqUIVaLENT SIzE)

One-Way Shut-Off

STEMMED VALVE (SV)STEMMED VALVE (SV) STEMMED VALVE (SV)STEMMED VALVE (SV)

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SV-Series Jiffy-Matic Connectors

desCriptionlength

Lpipe

thread

holehexsize

ITEM NUMBER

used with soCkets*

(brass)

15 /32 1/4 bspt 1/4 16mm Jp-252-svbt Js-204-sv toJs-226-sv13 /16 3 /8 bspt 1/4 19mm Jp-253-svbt

125 /64 1/4 bspt 3 /8 16mm Jp-352-svbtJs-306-sv to

Js-328-sv125 /64 3 /8 bspt 3 /8 19mm Jp-353-svbt

137/64 1/2 bspt 3 /8 24mm Jp-354-svbt

L(BRASS)

desCriptionITEM

NUMBERfits hose i.d.

or pipe threadhose stem i.d. or thru hole

used with sv-male, std male, female or extension plugs

straight stem

Js-204-sv 1/4 3 /16 Jp-(f/b) 250 to 253 (sv)

Js-205-sv 5 /16 1/4 Jp-(f/b) 250 to 253 (sv)

Js-206-sv 3 /8 1/4 Jp-(f/b) 250 to 253 (sv)

Js-306-sv 3 /8 1/4 Jp-(f/b) 351 to 354 (sv)

Js-308-sv 1/2 3 /8 Jp-(f/b) 351 to 354 (sv)

90 stem

Js-214-sv 1/4 3 /16 Jp-(f/b) 250 to 253 (sv)

Js-215-sv 5 /16 1/4 Jp-(f/b) 250 to 253 (sv)

Js-216-sv 3 /8 1/4 Jp-(f/b) 250 to 253 (sv)

Js-316-sv 3 /8 1/4 Jp-(f/b) 351 to 354 (sv)

Js-318-sv 1/2 3 /8 Jp-(f/b) 351 to 354 (sv)

45 stem

Js-224-sv 1/4 3 /16 Jp-(f/b) 250 to 253 (sv)

Js-225-sv 5 /16 1/4 Jp-(f/b) 250 to 253 (sv)

Js-226-sv 3 /8 1/4 Jp-(f/b) 250 to 253 (sv)

Js-326-sv 3 /8 1/4 Jp-(f/b) 351 to 354 (sv)

Js-328-sv 1/2 3 /8 Jp-(f/b) 351 to 354 (sv)

female bsp thread

Js-200-sv 1/8 bspp 1/4 Jp-(f/b) 250 to 253 (sv)

Js-300-sv 1/4 bspp 3 /8 Jp-(f/b) 351 to 354 (sv)

male bsp thread

Js-201-msvbp 1/8 bspp 1/4 Jp-(f/b) 250 to 253 (sv)

Js-202-msvbp 1/4 bspp 1/4 Jp-(f/b) 250 to 253 (sv)

Js-303-msvbp 3 /8 bspp 3 /8 Jp-(f/b) 351 to 354 (sv)

SV-Series Jiffy-Matic Sockets JS(automatic Shut-Off Type with Stemmed Valve)

90 and 45 Elbows(For Female and Male BSP Sockets Only)

desCription ITEM NUMBER pipe thread thru hole used with soCkets

90 bsp elbow

wmfe181890 1/8 bsp 7/32 Js-200 (-v/sv) to Js-201m (v/sv)

wmfe141490 1/4 bsp 5 /16 Js-300 (-v/sv) to Js-302m (v/sv)

wmfe121290 1/2 bsp 9 /16 Js-500 (-v) to Js-504m (-v)

45 bsp- elbow

wmfe181845 1/8 bsp 7/32 Js-200 (-v/sv) to Js-201m (-v/sv)

wmfe141445 1/4 bsp 5 /16 Js-300 (-v/sv) to Js-302m (-v/sv)

wmfe121245 1/2 bsp 9 /16 Js-500 (-v) to Js-504m (-v)

SV-Series Jiffy-Matic Male Plugs* JS(automatic Shut-Off Type with Stemmed Valve)

90 NPT ELBOW

45 NPT ELBOW

these 90 and 45 bsp elbows can be used with either Jiffy-tite or Jiffy-matic, v or sv, female or male bsp sockets only.

** the sv-series Jiffy-matic male plugs operate only with the sv-series Jiffy-matic sockets. all sv-series Jiffy-matic male plugs are supplied with viton seals for use in water, air and heat transfer oil applications that do not exceed 204C and 1379 kpa.

90 NPT ELBOW

45 NPT ELBOW

Mould Cooling | SV-Series Jiffy-M

atic Connectors

Mould Cooling

SoCkET PluG


7

Jiffy-Lok Connector Sockets

With Clampless Hose Stems for use with Push-To-Lock Type Hose

n For use with Push-to-Lock type hose only

n Saves set-up time by eliminating the need for hose clamps

n Hose stem barbs mate with Push-to-Lock style rubber hose

n Popular sizes for interchangeability with existing Jiffy-Tite, Jiffy-Matic and Jiffy-Matic SV Sockets

n More compact and consistently sized than competitive sockets

n Leakproof brass and stainless steel construction

n Replaceable seals and valves for long service life

n Socket connector seals are Viton

NOTE: use push-to-lock type hose only. Jiffy-lok Connector sockets are for use with water and water-based coolants only. although Jiffy-lok Connector sockets are suitable for temperatures to 204C, observe the temperature ratings of your push-to-lock hose. most push-to-lock hoses have a temperature rating of 79C or less. never exceed 1379 kpa.

* sv-series male plugs must be used to obtain two-way shutoff. installation data available. Contact dme.

desCriptionITEM

NUMBER

fits hose

i.d.

hose stem

i.d.

used with: std. male, female or extension plugs

straight stem

Jsl0204 1/4 3 /16 Jp-(f/b) 250 to 253Jsl0206 3 /8 1/4 Jp-(f/b) 250 to 253Jsl0306 3 /8 1/4 Jp-(f/b) 351 to 354Jsl0308 1/2 3 /8 Jp-(f/b) 351 to 354Jsl0504 1/2 3 /8 Jp-(f) 553 to 556Jsl0506 3 /4 5 /8 Jp-(f) 553 to 556

90 stem


45 stem


Jiffy-Lok Flow-Thru Style (Jiffy-Tite)

Jiffy-Lok One-Way Valve Style (Jiffy-Matic)

desCriptionITEM

NUMBER

fits hose

i.d.

hose stem

i.d.

used with: sv-male, std. male, female or

extension plugs

straight stem

Jsl0204-sv 1/4 3 /16 Jp-(f/b) 250 to 253 (sv)Jsl0206-sv 3 /8 1/4 Jp-(f/b) 250 to 253 (sv)Jsl0306-sv 3 /8 1/4 Jp-(f/b) 351 to 354 (sv)Jsl0308-sv 1/2 3 /8 Jp-(f/b) 351 to 354 (sv)

90 stem


45 stem


Jiffy-Lok SV-Series Valve Style* JSL

desCriptionITEM

NUMBER

fits hose

i.d.

hose stem

i.d.

used with: std. male, female or extension plugs

straight stem

Jsl0204-v 1/4 3 /16 Jp-(f/b) 250 to 253Jsl0206-v 3 /8 1/4 Jp-(f/b) 250 to 253Jsl0306-v 3 /8 1/4 Jp-(f/b) 351 to 354Jsl0308-v 1/2 3 /8 Jp-(f/b) 351 to 354Jsl0504-v 1/2 3 /8 Jp-(f) 553 to 556Jsl0506-v 3 /4 5 /8 Jp-(f) 553 to 556

90 stem


45 stem


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Mould Cooling

Mould Cooling8



and Jiffy-Matic

Coolant Bridges

Jiffy-Tite and Jiffy-Matic Coolant Bridges

L

I.D. O.D.

O-RING

CB

A

USE CENTRELINE OFCUT-LINE GROOVE

FOR ACCURATE BRASSTUBE LENGTH SIZING

For Compact Mould Connection of adjacent Plugs without Use of Conventional Hose Loop

n Provides more compact port-to-port connections than conventional hose methods

n Coolant Bridge socket adapters allow quick connections to Jiffy-Tite (flow thru) or Jiffy-Matic (one- or two-way shutoff) plugs

n Socket adapter marked with cut-line groove for quick sizing of brass tube length

n Leakproof socket adapters have replaceable seals and valves for long service life

n Socket connector seals and o-ring seals are Viton

NOTES: 1. Coolant bridge consists of two socket adapters (including o-rings)

and one chamfered brass tube that are sold separately.

2. tubes are 18" long. Cut to suit for specific application using cut-line grooves. then, chamfer and deburr tube as indicated in installation data.

3. Coolant bridge Jiffy-matic socket adapters will provide one-way shutoff when used with standard male, female and extension plugs and two-way shutoff when used with sv-series male plugs.

4. maximum temperature rating is 204C. maximum kpa rating is 1379.

*sv-series male plugs must be used to obtain two-way shutoff.

Coolant bridge soCket adapters (two required per assembly) brass tube 18" long

styleITEM

NUMBER a B C L

used withstd. male, female or

extension plugsITEM

NUMBER i.d. o.d.

Jiffy-tite flow-thru

JCb0200 1.74 1.47 1.20 18" max. Jp(f/b)-250 to 253 Jbt0450 .214 .312

JCb0300 2.26 1.94 1.63 18" max. Jp(f/b)-351 to 354 Jbt0570 .307 .437

Jiffy-matiC one- or two-way*

shutoff

JCb0200-sv 1.74 1.47 1.20 18" max. Jp(f/b)-250 to 253 (sv) Jbt0450 .214 .312

JCb0300-sv 2.26 1.94 1.63 18" max. Jp(f/b)-351 to 354 (sv) Jbt0570 .307 .437

replaCement o-rings for soCket adapters

ITEM NUMBER desCription bag

JCb0011 viton o-ring for 200 series soCket adapter 10/pkg

JCb0013 viton o-ring for 300 series soCket adapter 10/pkg

Mould Cooling

Jiffy-Tite and Jiffy-Matic Coolant Bridges JCB, JBT

installation data available. www.dme.net

18"supplied length


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JIff

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Sea

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Wre

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Jiffy-Tite Connector Seals, Seal Removal Tool Kit & Wrenches

Jiffy-Tite Connector SealsFor Replacement in Either Jiffy-Tite or Jiffy-Matic SocketsJiffy-Tite and Jiffy-Matic Sockets are supplied with Viton seals for use with air, water or heat transfer oil applications that do not exceed 204C and 1,379 kPa. Seals should be replaced periodically as required to ensure leak-free connections.

*Packs of 10 (sold in packs of 10 only).

maximum operating temperature/pressure = 204C/1379 kpa

for use with

seal ring (Color)

ITEM NUMBER*

o. d. mm

i. d. mm used with soCkets

air, water or heat

transfer oil

viton(green)

p200-8 9.7 6.9 Js-204-(v/sv) to 226-(v/sv)

p300-8 14.2 10.4 Js-306-(v/sv) to 328-(v/sv)

p500-8 20.6 16.4 Js-504-(v) to 526-(v)

Jiffy-Tite Seal Removal Tool Kit JSTK

The Jiffy-Tite Seal Removal Tool kit can be used for removal of connector seals from Jiffy-Matic Sockets (including SV Series). Can also be used with Jiffy-Tite Sockets to provide easier seal removal.

includes handle, interchangeable tools for all socket sizes, seal pick and vinyl storage pouch.

ITEM NUMBER

Jstk-235

NOTE: this tool kit is not required for the original or current line of Jiffy-matic sockets with removable hose stems.

Jiffy-Tite Wrenches SJPFor Jiffy-Tite Male, Female and Extension Plugs and Jiffy-Matic SV Series Male PlugsDME Jiffy-Tite wrenches are accurately made from selected alloy steel, heat-treated and chrome-plated. They are specially designed for servicing flush-mounted plugs.

Jiffy-tite wrenChesfor male and extension plugs

hex sizesquare

driveITEM

NUMBER fits plugs7/16 3 /8 sJp-251 Jp(b)-250, 251

9 /16 3 /8 sJp-252Jp(b)-252(sv)

Jp(b)-351, 352(sv)

11/16 3 /8 sJp-253Jp(b)-253(sv) Jp(b)-353(sv)

7/8 3 /8 sJp-354 Jp-354(sv)7/8 1/2 sJp-554 Jp-553, 554

11/8 1/2 sJp-556 Jp-556

Jiffy-tite wrenChesfor female plugs

hex sizesquare

driveITEM

NUMBER fits plugs1/2 3 /8 sJp-251f Jpf-0250, 0251

5 /8 3 /8 sJp-252fJpf-0252

Jpf-0351, 0352

3 /4 3 /8 sJp-253fJpf-0253Jpf-0353

15 /16 1/2 sJp-554fJpf-0354

Jpf-0553, 0554

11/8 1/2 sJp-556f Jpf-0556

Mould Cooling

Safety Clips for Sockets

Prevents accidental release of water couplers. Avoid unneccessary spills.

To suit 200, 300 and 500 series 2 colours available: red for hot lines, blue for cold lines Made of Polypropylene Universal, fits most water couplers

item number series I.D. (MM) thiCkness (mm)

C200 200 15 mm 2.8 mm

C300 300 20 mm 3.6 mm

C500 500 29.5 mm 3.8 mm

Mould Cooling10


Mould Cooling | Brass Pressure Plugs

Brass Pressure Plugs

D

Threadless Brass Pressure Plugs

LS

O-RING

BrassPressure

Plugs

TYPICAL APPLICATIONS

S

HIGH-PRESSURE SEALDryseal thread form with 7/8 taperper foot. Install in standard 3/4 TPFtapped hole.

L

Threadless Brass Pressure Plugs (Inch/Metric) n Seals even in rough or corroded holesn No tapping requiredn Withstands pressures up to 72 psi (496 kPa)

DME Threadless Brass Pressure Plugs employ a time-saving expandable O-ring design. As the plugs socket head screw is tightened, the o-ring expands to provide a positive seal. No tapping is required and installation or removal is quick and easy. The smaller diameters are ideal for use in cavity inserts or slide blocks where space is limited. (Not recommended for use in oil lines.)

NOTE: o-ring material is suitable for use with temperatures up to 150f/65C

ITEM NUMBER

nominal size

lengthL

hex size

S

drillsize

D

vitonreplaCement

o-rings(pkg. of 10)

tbp-10 1/8 .50 5 /64 11/32 rCv0009

tbp-10-0s 1/8 .50 5 /64 23 /64 rCv0009

tbp-20 1/4 .56 1/8 7/16 rCv0011

tbp-20-0s 1/4 .56 1/8 29 /64 rCv0011

tbp-40 3 /8 .62 1/8 9 /16 rCv0110

tbp-40-0s 3 /8 .62 1/8 37/64 rCv0110

tbp-60 1/2 .62 1/8 11/16 rCv0112

tbp-60-0s 1/2 .62 1/8 45 /64 rCv0112

Brass Pressure Plugs n For steam, water or oil linesn Positive tapered sealn Withstands pressures up to 600 psi (4,136 kPa)

DME Brass Pressure Plugs give a high-pressure seal through a deliberate difference of taper between the plug and the tapped hole. Flush seating is achieved through closer control of thread forms, sizes and taper.

ITEM NUMBER

nominal size (npt)

lengthL

hex size

S

threadstap

inChtap

drill

bp-10 1/8 .250 3 /16 27 21/64

bp-20 1/4 .406 1/4 18 27/64

bp-40 3 /8 .406 5 /16 18 9 /16

bp-60 1/2 .531 3 /8 14 11/16

bp-100 3 /4 .531 9 /16 14 57/64

bp-140 1 .656 5 /8 111/2 11/8

BSP & MetricITEM NUMBER R L SW

bp10bsp 1/8" bspt 8 5



an-10 m10 x 1 8 5

bp60bsp 1/2" bspt 10 10

R

1:16

SWL

Mould Cooling

R

1:16

SWL

CaTaLOGUENUMBER

nominal sizemm

lengthl

mm

hexs

mm

drill size

dmm

tpm8 8 12.7 2.5 8

tpm10 10 14.2 3 10

tpm12 12 14.2 3 12

tpm16 16 15.7 3 16

NPT


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Bub

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Tub

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Div

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& R

ods

Bubbler Tubes and Brass Diverting Plugs & Rods

I.D.O.D.THREAD

18"

1/4 2 PLACES

OUTIN

Typical applications

Bubbler Tubes

available in brass or 304 stainless steel

DME Bubbler Tubes are used for cooling cores in moulds or dies. They are supplied threaded at both ends, thus permitting two threaded tubes to be cut from the 18" length supplied. They can be used as replacement tubes in Cascade Water Junctions.

Typical application

Brass Diverting Plugs and Rod for Steam and Waterlines

Brass Bubbler Tubes BT

304 Stainless Steel Bubbler Tubes BTS

Brass Diverting Plugs BF

Brass Rod BFR(1/8 dia. x 18" long)

DME Brass Diverting Plugs and Rods are used to redirect water flow through waterlines drilled in a mould or die.

The plugs are pushed into the waterline, and the rods are cut to appropriate lengths to serve as spacers or stops between the plugs. All plugs are proportionately longer than their diameter to ensure that they will pass by intersecting waterlines without twisting into them.

*press fit

ITEM NUMBER

bfr-18

ITEM NUMBER o.d. i.d. thread

Channel

bt-105 .125 .069 no. 5-44 .144

bt-210 .190 .126 no. 10-32 .228

bt-340 .250 .170 1/4-28 .302

bt-450 .312 .214 5 /16-24 .377

bt-570 .437 .307 7/16-20 .531

ITEM NUMBER o.d. i.d. thread

Channel

bts-100 .093 .078 none* .120

bts-105 .125 .069 no. 5-44 .144

bts-210 .190 .126 no. 10-32 .228

bts-340 .250 .170 1/4-28 .302

bts-450 .312 .214 5 /16-24 .377

bts-570 .437 .307 7/16-20 .531

ITEM NUMBER

dia.002 length

bf-50 5 /16 .62

bf-70 7/16 .62

bf-90 9 /16 .75

bf-110 11/16 .87

bf-150 15 /16 1.25

Mould Cooling

+.000-.004

+.000-.004

+.000-.005+.000-.006+.000-.006

+.000-.004

+.000-.004

+.000-.004+.000-.005+.000-.006+.000-.006

Mould Cooling12



Cascade Water Junctions

Jiffy-Tite Cascade Water Junctions

ND

L

HC T

SLOT FOR ROTATION

J

K

OUT

IN

OUT

IN

OUT IN

OUT

IN

n Compact design

n 360 seal leak proof

n Accurate predetermination of port locations

n Easy one-piece installation and removal

For cascade-type cooling applications, the Jiffy-Tite Cascade Water Junctions provide the utmost in versatility and ease of use. Their compact design makes them ideal for cooling inserted cores or spot cooling in hard to reach areas of moulds or dies. They can be rotated a full 360 without affecting their positive Jiffy-Tite seal and are easily connected and disconnected even when installed internally.

Final location of the ports on the body of the Water Junction can be accurately predetermined, thus ensuring proper lateral alignment with pipe clearance holes. Waterlines may be connected to the same side or opposing sides of the Water Junction. A slot on the end of the Water Junction body indicates port position and can be turned with a screwdriver to align the ports with pipe clearance holes.

The brass tube has the rigidity to maintain uniform spacing inside the water channel and is threaded into the body for firm support.

NOTES: 1. bubbler tubes may be used as replacements in water Junctions above.

2. the 200, 300 and 500 series water Junctions are equipped with 200, 300 and 500 series viton seals respectively, rated at 1,379 kpa and suitable for temperatures up to 204C.

ITEMNUMBER D L C H

Nn.p.t.

(3 plaCes)

T 18" long tube supplied

o.d. i.d. thread

Jw-220 .70 2.12 .69 .77 1/8 .190 .126 no. 10-32

Jw-320 .96 2.38 .69 1.03 1/8 .250 .170 1/4-28

Jw-321 .96 2.69 1.00 1.03 1/8 .250 .170 1/4-28

Jw-541 1.19 3.13 1.00 1.28 1/4 .437 .307 7/16-20

referenCe dimensions for port loCation

water JunCtion item no

mating Jiffy-tite

plug J K

Jw-220

Jp-251 .99 .21

Jp-252 1.24 .46

Jp-253 1.28 .50

Jw-320and

Jw-321

Jp-352 1.48 .42

Jp-353 1.51 .45

Jp-354 1.63 .56

Jw-541Jp-554 1.96 .66

Jp-556 2.02 .72


Mould Cooling

Jiffy-Tite Cascade Water Junctions (JW)


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Cascade Water Junctions

OUT IN

OUT IN

OUTIN


STD PIPE TAP (3 PLACES)

1"

18" 1/4 NPT x 2" GALPIPE NIPPLE

1/4 O.D.-.040 WALLBRASS TUBE

1/4-28-UNF

B

M

ACE

L

BM

MATES WITH JIFFY-TITEPLUGS JP-352(F), JP-353(F)OR JP-354(F).

DME Cascade Water Junctions are ideal for cooling plastics moulds and die-cast dies where drilled waterlines through the block are not possible due to interference with ejector pins, sprue puller pins, etc.

The brass tube has the rigidity to maintain uniform spacing inside the water channel and is threaded into the body for firm support. Waterlines may be connected to the same side or opposing sides of the brass hexagonal body.

The Nipple Type Water Junction provides low-cost rigid installation. The 2" long pipe nipple can be replaced with a longer pipe nipple to suit the application.

The Jiffy-Tite Socket Type is more easily connected and disconnected when mould is set-up, transported or stored. The socket is equipped with internal Viton seals (P300-8).

NOTE: bubbler tubes may be used as replacements in water Junctions.

nipple typestd. pipe tap

(3 plaCes) M E a B C L

Jiffy-tite soCket type

ITEM NUMBER ITEM NUMBER

dC-131 1/8 1.34 .33 .33 .22 .69

dC-131-a 1/4 1.34 .33 .33 .22 .69 3.29 JsC-304

dC-132 1/8 1.84 .34 .50 .25 1.00

dC-132-a 1/4 1.84 .34 .50 .25 1.00 3.82 JsC-314

dC-136-a* 1/4 1.84 .34 .50 .25 1.00

Nipple Type DC (Includes pipe nipple and brass bubbler tube)

Jiffy-Tite Socket Type JSC (Includes brass bubbler tube)

STD PIPE TAP (3 PLACES)

1"

18" 1/4 NPT x 2" GALPIPE NIPPLE

1/4 O.D.-.040 WALLBRASS TUBE

1/4-28-UNF

B

M

ACE

L

BM

MATES WITH JIFFY-TITEPLUGS JP-352(F), JP-353(F)OR JP-354(F).

Mould Cooling

NIPPlE TYPE

JIFFY-TITE SoCkET TYPE

*speCifiCations for dC-136-a (see drawing above): 1 5/16-24 unf 2 3/8 npt x 2 3 5/16 o.d. - .040 wall

Mould Cooling14


Mould Cooling | Heat Pipes

Heat Pipes

Mould Cooling

Catalogue number

desCription

htC-06s silver heat ConduCtive grease

htC-30C Copper heat ConduCtive grease

length(mm)

diameters and Catalogue numbers length(mm)2mm 3mm 4mm 5mm 6mm 8mm

50 htr2x50 htr3x50 htr4x50 htr5x50 htr6x50 htr8x50 50

55 htr2x55 htr3x55 htr4x55 htr5x55 htr6x55 55





















Metric Heat Pipes

1. Insert hole diameter should be 0.1 to 0.2mm larger than the heat pipe

2. Heat pipe conductive grease must be used to fill any clearance to improve heat conductivity

Reduce Maintenance and Operating CostsThe increased waterline diameter, coolant velocity and heat capacity effectively eliminate scale formation, calcium deposits and the plugging up of small waterlines and ports. In addition, Heat Pipes operate in any coolant without corroding.

Upgrade Existing Moulds and DiesHeat Pipes effectively solve cooling, cycle time or part quality problems in existing moulds. They can be retrofitted as replacements for bubblers or baffles and to provide heat transfer in previously uncooled areas.

Salvage Damaged Moulds and DiesIn certain applications, Heat Pipes can even be used to salvage or repair moulds that would otherwise have to be scrapped or extensively reworked.

Heat Pipe Conductive GreaseSilver Heat Conductive GreaseThis grease contains micro particles of silver to provide a thermal resistance of 4.75C in/watt. The grease is supplied in a 5cc plastic syringe. (DME recommends this product because it has 8 times lower thermal resistance than the copper equivalent).

Copper Heat Conductive GreaseThis grease contains micro particles of copper to provide a thermal resistance of 38C in/watt. The grease is supplied in a 5cc plastic syringe.


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es

Heat Pipes

How and where heat pipes workThe DME Heat Pipe is a heat transfer device specifically designed for optimal performance in plastic injection moulds. It consists of a vacuum-tight copper tube containing a wick and a non-toxic working fluid. One end of the heat pipe is an evaporator, the opposite end is a condenser. Thermal energy is gathered at the evaporator end, vaporizing the working fluid. This vapor then travels through the Heat Pipe to the condenser end. At the condenser end the vapor condensates back into a liquid, giving up its latent heat in the process. To complete the cycle the condensed liquid then travels along the wick, via capillary action, back to the evaporator section. This process repeats itself continuously, transferring heat many times faster than pure copper.

How heat pipes are usedAvailable in a variety of standard lengths and diameters, DME Heat Pipes are used in cores, core slides, cavities and other areas of a mould or die requiring cooling or controlled temperatures. Commonly used in place of bubblers, baffles, fountains or blades, Heat Pipes transfer heat rapidly to the coolant, rather than requiring the coolant to flow into the heated area. They are also used to transfer heat to a cooler portion of the mould (which serves as a heat sink) or to open air, thereby permitting cooling of otherwise inaccessible areas and eliminating potential coolant leakage.

Benefits of heat pipesCool moulds faster and reduce cycle timeThe Heat Pipes ability to cool moulds faster and thus reduce cycle time is due to a number of factors. First, waterlines throughout the entire mould can be larger in diameter, permitting a higher coolant velocity, which transfers heat faster. Second, the larger volume of fluid flowing through the waterline results in a lower overall coolant temperature rise, so that the last Heat Pipe in the system will transfer heat as efficiently as the first. Third, the extension of the Heat Pipe into the waterline promotes turbulent flow, which transfers

heat faster than laminar flow. Fourth, the ability to transfer heat away from inaccessible areas improves the overall cooling rate and reduces cycle time, even if extension into a remote waterline is impractical or impossible.

Improve Part qualityAs the Heat Pipe transfers heat to the coolant, air or mould com-ponent, it also dissipates heat evenly along its entire length. This isothermal action provides faster and more uniform cooling, thus eliminating hot spots, which cause sink marks, pulling and spotting.

Simplify Mould Design and Lower CostsWith Heat Pipes, waterline design is greatly simplified since coolant flow into the heated area of the mould is not required. In addition, the ability to locate heat conductors in areas inaccessible to other cooling devices can further simplify the overall mould design. In most cases, the machining and construction time required for the mould is reduced, lowering mouldmaking costs.

EVAPORATOREND

HEAT IN

CONDENSEREND

HEAT OUT

WICK

LIQUID VAPOR

HEAT

TRA

NSFE

R

INTERNAL OPERATING TEMPERATUREOF HEAT PIPE

MaxIMIzING EFFICIENCy WITH WaRM COOLaNTheat pipes work best when the coolant is between 15 and 43C, and sometimes higher. the graph illustrates how the heat pipes heat transfer capability is dependent upon its internal operating temperature. it is best to start with the coolant temperature high, then reduce it if necessary.

Mould Cooling

Mould Cooling16


Mould Cooling | Turbulent Flow

Plastic Baffles

Turbulent Flow Plastic Baffles

Turbulent Flow Plastic Baffles (Inch) PBF

ITEM NUMBER

nominalplug size

Shex size

Lnominaloverall length

Tbaffle

thiCkness

Wbaffle width

drill size

pbf0125-04 1/8 3 /16 4" 1/16 5 /16 5 /16pbf0125-08 1/8 3 /16 8" 1/16 5 /16 5 /16pbf0250-05 1/4 1/4 5" 3 /32 7/16 7/16pbf0250-10 1/4 1/4 10" 3 /32 7/16 7/16pbf0375-06 3 /8 5 /16 6" 3 /32 9 /16 9 /16pbf0375-12 3 /8 5 /16 12" 3 /32 9 /16 9 /16pbf0500-08 1/2 3 /8 8" 3 /32 11/16 11/16pbf0500-16 1/2 3 /8 16" 3 /32 11/16 11/16pbf0750-12 3 /4 9 /16 12" 1/8 15 /16 15 /16pbf0750-20 3 /4 9 /16 20" 1/8 15 /16 15 /16pbf0750-24 3 /4 9 /16 24" 1/8 15 /16 15 /16

n Patented side wipers prevent coolant blow-by, ensuring coolant flow to the end of baffles

n Results in better cooling of targeted hot spots

n Dramatically improves cooling time

n Increases coolant flow velocity and lowers Delta T across mould surface

n Built-in ribs encourage turbulent flow and reduce stagnant laminar flow

n Turbulent flow dissipates about 3x the BTus as compared to laminar flow

n Non-hygroscopic, glass-reinforced engineering thermoplastic (polypthalamide) excels under high heat, providing better temperature stabilization

n Pre-wrapped with Teflon tape

n Maximum coolant temperature recommended: 100C (212F)

S

Slot indicates baffle position

W

T

L

Improve mould cooling performance over traditional brass baffles

Turbulent Flow Plastic Baffles Benefits


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Pla

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Baf

fles

The plastic baffle is installed in standard gun-drilled cooling channels and CNC-standard NPT-F holes. n Recommended tolerance for cooling channels is +/-0.05 n Clearance must be provided between end of baffle and end of drilled channel to provide adequate flow n One-inch increments are marked on each side of the baffle blade n Baffle blades may be cut or snapped at marked one-inch increments to obtain preferred dimension (smooth the top edge after proper sizing)n Do not expose the baffle to flame cutting

The plastic baffle has a moulded wiper on both sides of the blade that travels the length of the blade. This allows the thin wiper to make contact with the inside walls of the water line thereby sealing them off and prohibiting blow-by. n Make sure the thread seal tape is not damaged n Turn the baffle clockwise when installing so the baffle blade bends the wipers over as they are installed into the water line. This seals the plastic blade to the water line holes.n Do not thread and unthread the baffles, as this will diminish the sealing and performance properties

During tightening, the Allen wrench will become snug, indicating that the plug is sealed to the hole. n Is it not recommended to force tightening beyond the wrench becoming snugn Do not use a hammer to push the blade into the channel

If, for any reason, cooling channel cleaning is required, replace the baffle with a new one.

If the hex is damaged, a hand drill may be used to remove it.

TURBULENT FLOW PLaSTIC BaFFLE INSTaLLaTION INSTRUCTIONS

Turbulent Flow Plastic Baffles

Mould Cooling18


Mould Cooling | Guidelines to Efficient W

ater Cooling

In fluid mechanics, the Reynolds number is the ratio of inertial forces to viscous forces and quantifies the relative importance of these two types of forces for given flow conditions.

n Ensure good coolant flow rates (Reynolds number of 4000 minimum. See Reference Table below.)

n The golden rule for optimum cooling is to maximize GPM (gallons per minute). DME recommends in-line coolant flow meter usage. In-line coolant flow meters are available from DME Moulding Supplies. www.dme.net/mouldingsupplies coolantflow.pdf

n Coolant feed channels should be the same size or larger than the calculated coolant channel

n keep coolant channels clean with filtering and scheduled channel maintenance to de-scale coolant channels

n Use parallel cooling versus series cooling, as appropriate

n Minimize restrictions within cooling circuit

Reynolds Number

Turbulent Flow Reference TableaPPROxIMaTE MINIMUM FLOW

(in gallons per minute)

pipe sizeNPT

drilled passage i.d. flow rate

GPMinChes1/16 npt 0.250" 0.331/8 npt 0.339" 0.441/4 npt 0.438" 0.553 /8 npt 0.593" 0.741/2 npt 0.719" 0.93 /4 npt 0.938" 1.171 npt 1.156" 1.44

n Remove the exit hose from a mould-cooling channel and fill a 1- or 5-gallon container while measuring the amount of time it takes to fill the container.

n Calculate the amount of coolant that flowed through the exit hose into the container. > For example, filling a 5-gallon container in 8 minutes is a flow rate of .625 gallons per minute (5 over 8 or 5/8 = .625) > .625 gallons per minute is a very good flow rate for a 1/4 NPT cooling channel. However, this would NoT be turbulent flow for a 3/8 NPT flow channel.

n Additionally, many other factors influence the cooling process, including coolant channel placement, distance the cooling channels are from the cavity or core moulding surface, distance between each cooling channel, and the number of cooling channels.

n Furthermore, if water deposits such as lime and other hard water mineral deposits are allowed to accumulate, the walls of the cooling channels will become insulated. Turbulent flow is less beneficial under these conditions. > Practice filtering the coolant along with regularly scheduled coolant channel maintenance to de-scale coolant channels.

n Mould materials also play a significant role in cooling time. For example, replacing 420 Stainless Steel cores with a Copper Alloy such as Mouldstar (as supplied by DME) can significantly reduce cycle time.

n Lastly, remember that regular cooling channel maintenance and turbulent water flow rates for the size of the cooling channels will have an enormous effect on the moulds cooling capacity.

How to Check Coolant Flow RateTypical applications

Approximate Minimum Flow (in gallons per minute) required for turbulent flow in drilled water passages based on a Reynolds number of 4000.

Guidelines to Efficient Water Cooling


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Straight Brass Plug Baffles

APPROX. CLEARANCE C

DME Brass Plug Baffles, available in both straight and spiral styles, are constructed entirely of high-quality brass with blades brazed to the plugs for long, dependable service. They provide a high-pressure seal through a deliberate difference of taper between the plug and the tapped hole.

The function of the baffle is to split the drilled waterline into two equal channels. As the heating or cooling medium enters, the baffle diverts the flow to travel up to and over the end of the baffle and down the other side.

Clearance must be provided between the end of the baffle and the end of the drilled channel to provide adequate flow. See Dimension C for approximate clearances.

Straight Baffles

Straight Brass Plug Baffles (Inch) BB


Thread Sizethread lengths

nominal plug size

thread +.000length -.015

1/16 & 1/8 .2501/4 & 3 /8 .4061/2 & 3 /4 .531

1" .656

ITEM NUMBER

nominalplug size

Shex size

Lnominal length overall

Tbaffle

thiCknessdrill size C

Bbaffle width

-.005-.015 L1

bb-05-4 1/16 5 /32 4" .050 1/4 .10 .245 .250bb-05-8 1/16 5 /32 8" .050 1/4 .10 .245 .250bb-10-4 1/8 3 /16 4" 1/16 5 /16 .12 .307 .250bb-10-8 1/8 3 /16 8" 1/16 5 /16 .12 .307 .250bb-20-5 1/4 1/4 5" 3 /32 7/16 .17 .432 .406bb-20-10 1/4 1/4 10" 3 /32 7/16 .17 .432 .406bb-40-6 3 /8 5 /16 6" 3 /32 9 /16 .21 .557 .406bb-40-12 3 /8 5 /16 12" 3 /32 9 /16 .21 .557 .406bb-60-8 1/2 3 /8 8" 3 /32 11/16 .26 .682 .531bb-60-16 1/2 3 /8 16" 3 /32 11/16 .26 .682 .531bb-100-12 3 /4 9 /16 12" 1/8 15 /16 .35 .932 .531bb-100-20 3 /4 9 /16 20" 1/8 15 /16 .35 .932 .531bb-140-16 1 5 /8 16" 1/8 11/8 .42 1.120 .656bb-140-24 1 5 /8 24" 1/8 11/8 .42 1.120 .656

ITEM NUMBER R SW B L L1 T d

bb-100-18 1/8" bsp 5 8.2 100 8 2.0 8.5bb-200-18 1/8" bsp 5 8.2 200 8 2.0 8.5bb-125-14 1/4" bsp 6 11.2 125 10 2.5 11.5bb-250-14 1/4" bsp 6 11.2 250 10 2.5 11.5bb-150-38 3/8" bsp 8 14.7 150 10 2.5 15.0bb-300-38 3/8" bsp 8 14.7 300 10 2.5 15.0bb-200-12 1/2" bsp 10 18.2 200 10 2.5 18.5bb-400-12 1/2" bsp 10 18.2 400 10 2.5 18.5bb-300-34 3/4" bsp 12 23.2 300 12 3.0 23.5bb-500-34 3/4" bsp 12 23.2 500 12 3.0 23.5

NOTE: a drilled hole (finish dh13) is adequate. dont ream the hole.

B

T

LSL1

7/8 TAPER PER FOOT

Straight Brass Plug Baffles (Metric) BB

Mould Cooling

BR

2 TB

L

1:13.7

SW

2

L1

A

A0.1 B0.1

0.1

Mould Cooling20


Mould Cooling | Spiral Brass Plug Baffles

Spiral Brass Plug Baffles

ITEM NUMBER R G SW B L L1 T d1bbs-100-116 1/16 51 4 6.5 101 8 1.6 6.8bbs-200-116 1/16 102 4 6.5 203 8 1.6 6.8bbs-100-18 1/8 51 5 8.5 101 8 1.6 8.8bbs-200-18 1/8 102 5 8.5 203 8 1.6 8.8bbs-125-14 1/4 51 7 11.5 127 10 2.4 11.8bbs-250-14 1/4 102 7 11.5 254 10 2.4 11.8bbs-150-38 3/8 51 8 15.0 152 10 2.4 15.3bbs-300-38 3/8 102 8 15.0 305 10 2.4 15.3bbs-200-12 1/2 76 10 18.5 203 10 2.4 18.8bbs-400-12 1/2 127 10 18.5 406 10 2.4 18.8bbs-300-34 3/4 102 12 23.5 305 12 3.2 23.8bbs-500-34 3/4 153 12 23.5 508 12 3.2 23.8bbs-400-1 1 127 12 28.5 406 12 3.2 28.8bbs-600-1 1 203 12 28.5 610 12 3.2 28.8

NOTE: a drilled hole (finish d1h13) is adequate. dont ream the hole.

B

T

L

SL1G

7/8 TAPER PER FOOT

Spiral Baffles

Spiral Brass Plug Baffles (Inch) BBS

ITEM NUMBER

nominalplug size

Shex size

Lnominal length overall

Gstraight

length

Tbaffle

thiCknessdrill size C

Bbaffle width

-.005-.015 L1

bbs-05-04 1/16 5 /32 4" 2" .050 1/4 .10 .245 .250bbs-05-08 1/16 5 /32 8" 4" .050 1/4 .10 .245 .250bbs-10-04 1/8 3 /16 4" 2" 1/16 5 /16 .12 .307 .250bbs-10-08 1/8 3 /16 8" 4" 1/16 5 /16 .12 .307 .250bbs-20-05 1/4 1/4 5" 2" 3 /32 7/16 .17 .432 .406bbs-20-10 1/4 1/4 10" 4" 3 /32 7/16 .17 .432 .406bbs-40-06 3 /8 5 /16 6" 2" 3 /32 9 /16 .21 .557 .406bbs-40-12 3 /8 5 /16 12" 4" 3 /32 9 /16 .21 .557 .406bbs-60-08 1/2 3 /8 8" 3" 3 /32 11/16 .26 .682 .531bbs-60-16 1/2 3 /8 16" 5" 3 /32 11/16 .26 .682 .531bbs-100-12 3 /4 9 /16 117/8 4" 1/8 15 /16 .35 .932 .531bbs-100-20 3 /4 9 /16 197/8 6" 1/8 15 /16 .35 .932 .531bbs-140-16 1 5 /8 157/8 5" 1/8 11/8 .42 1.120 .656bbs-140-24 1 5 /8 237/8 8" 1/8 11/8 .42 1.120 .656

straight length

Spiral baffles improve cooling balance by creating turbulent action in the channel, reducing laminar or straight-layered flow patterns and providing efficient coolant movement.

Spiral Brass Plug Baffles (Metric) BBS

Mould Cooling

BR

2 TB

L

1:13.7

SW

2

L10.2

G

A

A0.1 B0.1

0.1


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Flowmeters

Doctor Eddy diagnoses flow condition.

Using Fluid Characteristic Indication (FCI) technology, Dr Eddy displays the condition of the water as it relates to flow efficiency: laminar flow, transient flow or turbulent flow. Dr. Eddy has four scales built into the meter: three scales for FCI and one scale for flow rate. FCI Scales are selectable and correspond to cooling line inside diameter: 1/4, 3/8 or 1/2 . Flow rate scale can be referenced quickly for additional functionality. The flow scale displays flow rate in gallons or litres per minute depending on the model. A dual scale temperature gauge is standard on all models for process comparison to the FCI scales. Dr. Eddy applies the science of heat transfer, diagnosing the condition of cooling water lines at a glance. Cooling water capacity can be conserved within the factory by using the minimum amount of water that will produce turbulence on all machines. It may be possible to delay costly water system upgrades by maximising the flow effectivity.

Turbulent Flow Basics

Turbulent water flow is much more efficient at removing heat in a cooling system than water flowing under laminar conditions.

Once turbulent flow is acheived, increasing the flow rate does not significantly improve the cooling rate of the system. Im moulding applications, many mould operators try to maximise the flow of water through their cooling systems to ensure turbulent flow. Doing so increases energy for pumping more water than necessary through the system. This practise may also limit the amount of cooling water available for cooling additional moulds on the same cooling system circuit. By ensuring turbulent flow using FCI technology, less water can be used in the moulding process, saving precious resources.

TyPE inlet sizematerial

(of end Caps) sCale unitsquiCk

disonneCts? part #

fCi flowmeter w/temp. and flow guages

1/4nylon

english (F)

- fCp2bbeyes fCp2bee

brass- fC2bbe

yes fC2bee

3 /8nylon

- fCp3bbeyes fCp3bee

brass- fC3bbe

yes fC2bee

1/4nylon

metriC (C)

- fCp2bbmyes fCp2bem

brass- fC2bbm

yes fC2bem

3 /8nylon

- fCp3bbmyes fCp3bem

brass- fC3bbm

yes fC3bem

BSP Thread

Mould Cooling22


Mould Cooling | Flow

meters

Flowmeters

Electronic FlowmeterTracerWith the new electronic flowmeter, it is easier than ever to know exactly how much water is flowing through your water lines. In addition to flow rate, the Tracer provides a precise temperature reading of the water. And, it will calculate BTus (British Thermal units). With the new information the Tracer will provide, you can manage your processes more completely and accurately.

Know your FlowThere is no need to guess if water is flowing through each line or zone of a mould. Now you can know exactly how much is flowing. Your flow rate is displayed in 100ths of a gallon per minute. If you prefer, flow is displayed in litres per minute.

Know your Water TemperatureIn addition to providing current flow rate data, the Tracer also provides the current water temperature at the flowmeter. Used on the supply side, this can verify precise water temperature as it enters the mould. Put the Tracer in the out or return side and measure water temperature exiting the mould. Temperature can be displayed in either Fahrenheit or Celsius units, user selectable.

Know your BTUs (British Thermal Units)The setup mode of the Tracer allows you to enter the incoming or supply water temperature. Then with the Tracer attached to the return water line, it will calculate BTu per minute.

VersatileThe Tracer can be mounted in any position. It can accept flow in either direction and it has a sight glass on the back for visual verification of flow. Select the optional quick connect fittings and use the Tracer as a test kit to diagnose your water line problems.

Two Different TracersThe digital display TRACER is battery powered and has an easy to read LCD which displays flowrate, temperature, or BTus at the touch of a button. A programmable auto shutoff feature extends battery life.

ITEM NUMBER inlet/outlet

temperaturerange

temperature aCCuraCy flow

flow aCCuraCy weight

dd3bb 3 /8 bsp inlet and outlet 32- 230f (0-110C) + or - 2% .5 - 5.0gpm (1.89-18.9lpm) + or - 3% 0.7 kgs


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Flowmeters

ITEM NUMBER

ConneCtion size

flow range max dimensions (mm/in)

gpm lpm l h w C

mm inCh mm inCh mm inCh mm inCh

dds3bb 3 /8 bsp 0-8 0-30 87 3.42 58 2.27 42 1.67 21 0.83dds6bb 3 /4 bsp 2-20 8-76 121 4.75 94 3.70 57 2.25 29 1.13dds8bb 1 bsp 3-30 11-114dds12bb 1-1/2 bsp 6.5-60 25-228 140 5.50 118 4.65 76 3.00 38 1.50dds16bb 2 bsp 10-110 38-418

Electronic FlowmeterTracer Switching Flowmeter

Features and Benefits Programmable SPDT (Single Pole Double Throw) switch tied to high or low flow, or high or low temperature conditions to help protect equipment and processes.

Remotely powered for low maintenance operation. Bi-directional flow reading makes installation simple and convenient. Metric or English units for flow and temperature are user-selectable. Corrosion-resistant wetter parts assure long-lasting durability. 3/8 through 2 BSP inlet/outlet installs easily into existing plumbing.

Tracer Electronic Switching Flowmeter measures liquid flow rate and temperature while providing one programmable switching set point for high or low flow or temperature. 8 to 28VDC power source operates the flowmeter to provide continuous monitoring of the process. Sealed push-buttons configure the flowmeter and switching operations through user friendly menus. BTus per minute calculation is available as standard.

The Tracer Electronic Switching Flowmeter is designed to be permanently mounted to closely monitor water flow and temperature conditions. The SPDT switch in the Tracer flowmeter can be wired directly to an alarm circuit in a process controller or other peripheral equipment. The BSP threaded openings provide versatile, leak-free connections to match existing plumbing without adaptors.

SPECIFICaTIONS

flow aCCuraCy 5%

flow repeatability 3%

wetted parts

body Clear anodized aluminium

or niCkel plated brass

impeller nylon 6/12

impeller shaft 18-8 stainless steel

magnet neodynium

power 8-28vdC

switChing .spdt, 1a,

30vaC, 42vdC

temperature range 32f to 230f (0C to 110C)

aCCuraCy 2% of display value

repeatabiity 1% of display value

environmental pressure 100 psi max (690 kpa max)

AccurAcy And repeAtAbiity figures Are bAsed on the full scAle of the range.

Mould Cooling24


Mould Cooling | Flow

meters

Flowmeters

Flowmeters

and 1 BSPFeatures: Compact, Rugged design 115C Rating 100 PSI (690 kPa) 10 to 40 GPM or 20 to 100 GPM Aluminium Body Polysulfone Sight Glass Can be mounted to any position optional Thermometer & Pressure Gauge

materials & options:

body anodized aluminium

sight glass polysulfone

gasket neoprene

vane nylon

spring stainless steel

pin & sCrews stainless steel

thermometer (opt.) 0 250f (-20 to 120C)

pressure gauge (opt.) 100 psi max (690 kpa max)

Flow Flow & Temp. Flow, Temp & Pressure

ITEM NUMBER desCription

f6ba20 3 /4 bsp, 2 to 20 gpmf8ba20 1 bsp, 2 to 20 gpm


f6bb20 3 /4 bsp 2 to 20 gpmf8bb20 1 bsp, 2 to 20 gpm


f6bC20 3 /4 bsp, 2 to 20 gpmf8bC20 1 bsp, 2 to 20 gpm

Large Flowmeters1 to 2 BSPFeatures and materials same as above except that the capacity is up to 100 GPM/379 lPM and rated for 140F/60CFlow indicating vane, visible through sight glass, provides continuous flow rate and positive visual verification of flow.


f8ba150 1 bsp, 2.5 to 40 gpmf12ba150 1 1/2 bsp, 2.5 to 40 gpmf12ba375 1 1/2 bsp, 10 to 100 gpmf16ba150 1 bsp, 2.5 to 40 gpmf16ba375 1 bsp, 10 to 100 gpm

Flow Flow & Temp. Flow, Temp & Pressure


f8bb150 1 bsp, 2.5 to 40 gpmf12bb150 1 1/2 bsp, 2.5 to 40 gpmf12bb375 1 1/2 bsp, 10 to 100 gpmf16bb150 1 bsp, 2.5 to 40 gpmf16bb375 1 bsp, 10 to 100 gpm


f8bC150 1 bsp, 2.5 to 40 gpmf12bC150 1 1/2 bsp, 2.5 to 40 gpmf12bC375 1 1/2 bsp, 10 to 100 gpmf16bC150 1 bsp, 2.5 to 40 gpmf16bC375 1 bsp, 10 to 100 gpm

2 to 20 GPM (5.57 to 75.7 LPM)

2.5 to 40 GPM (9.46 to 151 LPM) 10 to 100 GPM (37.9 to 379 LPM)


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Flowmeters

Smartflow Kits/Flowmeters

Finally, someone thought about what moulders need to know and how best to do it. Naturally, being a moulder, the designer knew that leaks and broken tubes are common problems of other water regulators.This Smartflow, flowmeter offers a practical and inexpensive solution to a far too common problem.

material:

endCaps brass

body polysulfone

vane nylon

spring s/s

o-rings edp

Cap sCrews s/s

Portable Compact Rugged 115C Rating 100 PSI (690 kPa) 1 to 8 GPM or .5 to 2.5 GPM (3.79 to 30.3 lPM or 1.89 to 18.9 LPM)

, 3/8, or Brass Quick Connect Couplings on Quickcheck models

Solid brass end caps High temperature polymer body Can be mounted in any position

SmartflowFlowmeter Flow & Temp.

Smartflow Flow, Temp & Pressure Flow & Pressure

ITEM NUMBER size

f2ba300 1/4 bspf3ba300 3 /8 bsp

ITEM NUMBER size

f2ba100 1/4 bspf3ba100 3 /8 bsp

1-8 GPM

.5-2.5 GPM

ITEM NUMBER size

f2bC300 1/4 bspf3bC300 3 /8 bsp

ITEM NUMBER size

f2bC100 1/4 bspf3bC100 3 /8 bsp

1-8 GPM

.5-2.5 GPM

ITEM NUMBER size

f2bb300 1/4 bspf3bb300 3 /8 bsp

ITEM NUMBER size

f2bb100 1/4 bspf3bb100 3 /8 bsp

1-8 GPM

.5-2.5 GPM

ITEM NUMBER size

f2bf300 1/4 bspf3bf300 3 /8 bsp

ITEM NUMBER size

f2bf100 1/4 bspf3bf100 3 /8 bsp

1-8 GPM

.5-2.5 GPM

(3.79 to 30.3 LPM)

(1.89 to 9.46 LPM)

(3.79 to 30.3 LPM)(3.79 to 30.3 LPM)(3.79 to 30.3 LPM)

(1.89 to 9.46 LPM)(1.89 to 9.46 LPM)(1.89 to 9.46 LPM)

Mould Cooling26


Mould Cooling | Push Lok

Hoses

Push Lok Hoses

ITEM NUMBER hose i.d hose o.d. max w.p.* min burst*

reel lengths

801-4- 1/4 .50 250 1000 500801-6- 3 /8 .63 250 1000 370801-8- 1/2 .78 250 1000 240801-10- 5 /8 .91 200 800 250801-12- 3 /4 1.03 200 800 200specify Colour *pressures are in psi

ITEM NUMBER hose i.d. hose o.d. max w.p.* min burst*

801-4*-b 1/4 .50 250 1000801-6*-b- 3 /8 .63 250 1000801-8*-b 1/2 .78 250 1000801-10*-b 5 /8 .91 200 800801-12*-b 3 /4 1.03 200 800

specify Colour *pressures are in psi

ITEM NUMBER

hose i.d(). hose o.d. max w.p.* min burst*

831-4- 1/4 .50 350 1400831-6- 3 /8 .63 300 1200831-8- 1/2 .78 300 1200831-10- 5 /8 .91 250 800831-12- 3 /4 1.03 250 800

specify Colour *pressures are in psi

Parker -801 Color Coded

6 Stock colors available: Red, Blue, Gray, Yellow, Green and Black

applications: Used world-wide for plastic moulding temperature control, shop air and all types of general maintenance.

Temperature Range: -40 to 212F (-40C to 100C), except air, 150F (65C)and water based hydraulic fluids, 180F (82C).

Design: Smooth pressed cure synthetic rubber cover, one textile braid reinforcement, synthetic rubber inner tube. Use for: Anti-Freeze, water, air, petrol, diesel & lubrication oils.Standard Duty Rugged, ReliablePARkERFor long term savings and reliable performance Push-Lok Hose from Parker is every moulders first choice! Unmatched in quality and performance.

Parker -801 Color Coded

50 ft REEl BoXSame great high quality Parker hose as above, but, now in convenient 50 ft. lengths packaged in a sturdy box for easy storage!

Parker -831 Heavy Duty

4 Stock colors available: Red, Blue,Green and Black

Construction: Synthetic rubber liner, 1 textile braid, black synthetic rubber cover.

Temperature Range: -40 to 212F (-40C to 100C), except air, 150F (65C) and water based hydraulic fluids, 180F (82C) Max. Continuous use at extremes of temp. & pressure will materially reduce service life.

applications : Anti-Freeze, water, air, diesel fuels, lubrication oils, maintenance and general industrial applications.

Heavy duty Rugged, Reliable..PaRKERHigher working pressure and heavy duty construction features combine to make Parker 831 the Long Distance Performer. If regular push on hoses are giving you problems this may be your HEAVY DuTY


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oses

Push Lok Hoses

ITEM NUMBER hose i.d. hose o.d.

working pressure min burst*

reel lengths

836-4- 1/4 .50 250 psi 1000 500836-6- 3 /8 .63 250 psi 1000 370836-8- 1/2 .78 250 psi 1000 240836-10- 5 /8 .91 250 psi 1000 225

single double

overall height 2 9 /16 2 3 /8height above base 1 5 /8 1 3 /8thiCkness of Clip 3 /8 3 /8Clip o.d. 1 11/16 2Clip i.d. 1 5 /32 3 /4Clip opening 5 /8 3 /8

SINGLE HOSE CLIP DOUBLE HOSE CLIP

ITEM NUMBER thread sizes

fits hose sizes

ITEM NUMBER

fits hose sizes

phC1-12m m12 x 1.75mm from phC2-12m fromphC1-14m m14 x 2.00mm 5 /8 phC2-14m 3 /8phC1-16m m16 x 2.00mm to phC2-16m tophC1-20m m20 x 2.50mm 1- 1/8 o.d phC2-20m 3 /4 o.d..

phC1-8 1/2 -13 from phC2-8 fromphC1-10 5 /8 -11 5 /8 phC2-10 3 /8phC1-12 3 /4 -10 to phC2-12 tophC1-16 1-8 1- 1/8 o.d.. phC2-16 3 /4 o.d..

Parker -836High Temperature, Heat Resistant Hose. Parkers Push-Lok Pride!The right hose to use when elevated temperatures are a problem. The PkR elastomer is compatable with most fluids. If you are having temperature problems with hose this might be just the answer.Construction: PkR elastomer liner, one fabric braid reinforcement, blue PkR elastomer cover, with an embossed layline.

Temperature Range: -55 to 300F (-48 to 148C), except air, 150F (65C) max. and water based hydraulic fluids, 180F (82C) Max. Continuous use at extremes of temp. & pressure will materially reduce service life.

applications: Anti-Freeze, water, air, diesel fuels, lubrication oils, maintenance and general industrial applications.

Platen Hose Clips Metric and inch sizes! Low cost, very handy! Prevents pinching and abrasion Works for tubing too! Extends hose life Thread sizes to fit most platen holes Satisfaction Guaranteed!

Mould Cooling28


Mould Cooling | Hoses

Hoses

ITEM NUMBER hose i.d. hose o.d.

feet per reel

REaDILy aVaILaBLE COLOURS

red blue green grey yellow blaCk

9000-4- 1/4 1/2 300 x x x x x x9000-6- 3 /8 5 /8 300 x x x x x x9000-8- 1/2 3 /4 300 x x x x x x9000-10- 5 /8 7/8 250 x x speCial speCial speCial x9000-12- 3 /4 1 225 x x speCial speCial speCial x

ITEM NUMBER ref. no. hose i.d. hose o.d. Colours

working pressure

feet per reel

gp4* wlh250 1/4 .47 red or blaCk 200 psi 500-750gp5red wlh312 5 /16 .66 red 200 psi 500-750

gp6* wlh375 3 /8 .66 red or blaCk 200 psi 500-750gp8* wlh500 1/2 .81 red or blaCk 200 psi 500-750gp12* wlh750 3 /4 1.08 red or blaCk 200 psi 400-650gp16* wlh1000 1 1.48 red or blaCk 200 psi 400-650gp20* - 1 1/4 1.73 red or blaCk 150 psi 300-450

gp24blaCk - 1 1/2 1.98 blaCk 150 psi 300-450*speCify Colour full 4:1 safety faCtor

9000 Push-on Hose

9000 Push-on Hose offers the highest working pressures, widest array of colors, lowest prices and toughest performance youll find anywhere! Use for air, water, oil, mild solvents & dilute acids including hot air & oil saturated air. Nitrile tube and cover. Applications: This hose is widely used for shop air systems, general industrial, maintenance & automotive applications for water, antifreeze, oil, air, petroleum based hydraulic fluids and lubricating oils. Construction: Tube: Seamless Synthetic Rubber (Nitrile), Highly resistant to heat and oil. Reinforcememt: one braid of high strength synthetic cord laid at a most effective angle for strength and coupling. Cover: Oil, weather and abrasion resistant synthetic nitrile rubber.

Colors: Red, yellow Blue, Grey, Green, Black Specs: Temp Range: -40 to 212F (-40 to 100C) {water to 200F(93C)}Working Pressure: 300 psi (2,068 kPa), Burst, 1200 psi (8,270 kPa)

General Purpose air & Water HoseGeneral Purpose Great Value

Norflex GP Hose is an economical air and water hose offering limited oil resistance for a variety of uses in industrial applications.

Strong and Flexible: GP is reinforced with a single synthetic braid which offers both strength and flexibility. It is ideal for air, water, mild chemicals, alkalies and sprays. It resists the effects of small amounts of oil often found in air lines.

Pressure Resistance: GP is made with a strong synthetic cord and will perform well in most applications not exceeding 200 PSI (1378 kPa) and for larger sizes 150PSI (1034 kPa).

Burst is 800 psi (5,515 kPa) Operating Range: -20 To 200F (-28C to 93C)Colours: Red or Black


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Hos

es

ITEM NUMBER

hose dimensionsworking pressure

bend radius

suCtion (in. hg)

feet per reeli.d. (nom.) o.d. (nom.)

8500-4 1/4 .570 400 psi 3.0 30 6008500-6 3 /8 .750 400 psi 3.0 20 6008500-8 1/2 .890 400 psi 5.0 25 600

8500-12 3 /4 1.200 400 psi 6.0 15 4008500-16 1 1.515 400 psi 8.0 10 4008500-20 1-1/4 1.725 400 psi 10.0 10 400

below sold by reels in 50 lengths only8500-24 1-1/2 2.09 400 psi 12.0 108500-32 2 2.640 400 psi 14.0 10

Multi-Purpose Hose - Terminator

Bright yellow Cover

Your search for the toughest, longest lasting multi-purpose hose is over. Just like its namesake, Gates Terminator hose is almost indestructible, relentless in resisting punishing application. Freeze it in winter, scorch it in summer, drag it through the most punishing environments, and it keeps performing like nothing happened. Even when you think youve destroyed Gates Terminator hose, it will surprise you and continue to give good service. Its the ultimate multi-purpose hose.

Long Lasting. , , Tough. . . Versatile. . .

Recommended for: Applications requiring a premium-quality, multi-purpose hose with superior abrasion resistance for air, oil, and some chemical applications. Excellent durability for extra long life. Excellent weather and ozone resistance.

Temperature: -40F to 212F (-40C to 100) continuous service.

Construction: Tube: Type C (Nitrile). BlackReinforcement: Synthetic, high tensile cord.Safety Factor: 4:1 working/burstCover: Type C2 (Carboxylated Nitrile). Yellow

Standards: Tube: RMA (Class A) High oil resistanceCover: RMA (Class A) High oil resistance. Meets uSMSHA 30 CFR 18.65. Flame resistant. Nonconductive at 1,000 volts D.C. Meets electrical resistance of one megohm per inch when subjected to 1,000 volts D.C. Storage and use may adversely affect electrical properties.

Hoses

Mould Cooling30


Mould Cooling | Hoses

ITEM NUMBER

tubingburst

pressurewall

thiCkness o.d. i.d.

pe22-100 1/8 .085 500 psi .020"pe25-100 5 /32 .105 500 psi .025"pe44-100 1/4 .170 500 psi .040"pe66-100 3 /8 .200 500 psi .062"pe88-100 1/2 .375 500 psi .062"

ITEM NUMBER

tubingburst

pressurewall

thiCkness o.d. i.d.

ny22-100 1/8 .091 1000 psi .017"ny25-100 5 /32 .105 1000 psi .025"ny44-100 1/4 .215 1000 psi .035"ny66-100 3 /8 .325 1000 psi .050"ny88-100 1/2 .438 1000 psi .062"

Nylon & Polyethylene Tubing

High Burst Pressure & Temperature More flexible than standard nylon Bends tighter without kinking

Polyethylene Tubing -40 to 135F (-40 to 57C)

Flexible Nylon Tubing -60 to 250F (-51 to 121C)

Good All-Purpose Tubing Extremely Low Cost Many Factory Uses

High Temperature HoseExtruded Silicone

With NHC, this hose is perfect for extremely high and low temperatures! NHC is right at home in under-the-bonnet high temperatures. It remains flexible and maintains it's seal in temperatures from -65 to 350F (-54 to 177 C)

The ultimate in low pressure hose. Norflex Silicone meets your requirements for permanent plumbing. NFC delivers everything youve come to expect from silicone hoseand more! Excellent resistance to hardening and shrinking, which is often the cause of leakage in hose.

Flexibility in extremely low temperatures helps guarantee long service in as new condition.

Because NHC is unaffected by ozone, it breathes easily during the long hot summers.

Because it never cracks, it avoids costly shutdowns due to hose failure.

High Temperature Extruded Silicone Hose Meets & Exceeds all Performance Specs Of SaE J20 Part 3, SaE 20 R3 Class a.

ITEM NUMBER hose i.d. hose o.d. max w.p.* min burst*

reel lengths

nhC-04 1/4 .460 250 psi 500 psi 250nhC-06 3 /8 .635 225 psi 450 psi 250nhC-08 1/2 .760 200 psi 400 psi 250nhC-10 5 /8 .925 175 psi 350 psi 200nhC-12 3 /4 1.070 150 psi 300 psi 200

Hoses


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Hos

es

Hoses

nominal hose i.d.

aCtual i.d.

working pressure

burst pressure

min. bend radius

1/4 .250 3000 psi 12,000 psi 2.03 /8 .312 2500 psi 10,000 psi 3.51/2 .406 2000 psi 8000 psi 4.53 /4 .625 1500 psi 6000 psi 6

1 .875 1000 psi 4000 psi 9

with npt brass male fittings swaged onto both ends,same as hose size

length 1/4 3/8 1/2 3/4

4 th04-mp48 th06-mp48 th08-mp48 th12-mp486 th04-mp72 th06-mp72 th08-mp72 th12-mp728 th04-mp96 th06-mp96 th08-mp96 th12-mp9610 th04-mp120 th06-mp120 th08-mp120 th12-mp12012 th04-mp144 th06-mp144 th08-mp144 th12-mp144

Teflon Hose assemblies

Hot Oil Hose RIM Monomer Mixing Low Volumetric Expansion Smooth, Clean, High Temperature, max 230C operating Pressures to 3,500 PSI (24,100 kPa)

Reference Dimensions

PVC air & Water HoseNorflex 1125 Clear, Red or Blue Tough yet lightweight Very flexible Highly abrasion resistant Non-marking Food grade PVC Resistant to most chemicals Good for water, air & mild chemicals Temperature Range: -20 to 150F (-28 to 65C)

ITEM NUMBER ref. no.

inside diameter

outside diameter

working pressure Coil length

available Colours

Clear red blue

1125-04 plh250 1/4 .438 250 psi 300 ft x x x1125-05 plh312 5 /16 .525 250 psi 300 ft x1125-06 plh375 3 /8 .625 250 psi 300 ft x x x1125-08 plh500 1/2 .750 200 psi 300 ft x x x1125-10 plh625 5 /8 .875 175 psi 300 ft x1125-12 plh750 3 /4 1.025 170 psi 300 ft x1125-16 plh1000 1 1.312 170 psi 200 ft x1125-20 plh1250 1-1/4 1.656 105 psi 100 ft x1125-24 plh1500 1-1/2 1.937 75 psi 100 ft x1125-32 plh2000 2 2.500 75 psi 100 ft x

Norflex 1125 PVC

ITEM NUMBER Colour

inside diameter

outside diameter

working pressure Coil length

1125-06kr red 3 /8 5 /8 200 psi 100 ft1125-06kb blue 3 /8 5 /8 200 psi 100 ft1125-08kr red 1/2 3 /4 200 psi 100 ft1125-08kb blue 1/2 3 /4 200 psi 100 ft

Nyflex Translucent Hose

32


Mould Cooling | Term

s and Conditions of SaleTerms and Conditions of Sale

TERMS aND CONDITIONS

1. DefinitionsIn these terms:DME means Die Mould Equipment Pty Limited or a related entity or entities.Goods means Goods provided by DME to You as requested from time to time, and includes tooling and equipmentServices means Services provided by DME to You as requested from time to time, and includes labour and workmanshipYou means any person or entity at whose request or on whose behalf DME provides Goods and/or Services and includes bodies corporate.

2. Governing TermsThese terms:a) govern the provision of Goods or Services to You by DME; b) may be altered at any time by DME by providing notice to You in writing; andc) apply to the exclusion of any other terms contained in any other document unless otherwise agreed in writing between DME and You.

3. Purchase Orders3.1 You must provide DME with a written or verbal Purchase order for the Goods or Services to be supplied.3.2 Purchase Orders may be provided to DME by facsimile transmis-sion, electronic mail, telephone or in person.3.3 All Purchase Orders are subject to the availability of stock.3.4 Work will not commence until a Purchase Order is received.3.5 on receipt of your Purchase order You will be advised of the estimated delivery date. Any subsequent changes to the estimated delivery date will be notified to You by DME.3.6 DME reserves the right to refuse orders whether in whole or in part at its absolute discretion.

4. quotations4.1 Quotations are valid for 14 days from the date appearing on the quotation.4.2 Prices quoted for Goods or Services may change due to fluctuations in exchange rates, import duties, surcharges, levies, raw material or component costs, labour costs and finished good prices. 4.3 Any price differences caused by the fluctuations referred to in 4.2 will be passed on to You. As far as possible, DME will notify You of any price change in advance.

5. Variation and Cancellation5.1 Any variation, alteration or modification required by You to the scope of work specified in a Quotation or Purchase order must be advised in writing and signed by You or your legally authorised representative. 5.2 In circumstances where a variation causes additional costs to DME for any reason whatsoever, You will place an additional Purchase order for those additional costs. 5.3 No order may be cancelled by You without DMEs consent in writ-ing and can only be cancelled on terms which indemnify DME against all losses that may arise from the cancellation. 5.4 A cancellation fee may be charged to you at the absolute discretion of DME.

6. Delivery, Receipt and Returns6.1 DME will endeavour to provide the Goods or Services requested in a timely manner.6.2 You must verify the quality and quantity of Goods on delivery and if any are faulty, defective or damaged You must notify DME in writing within 7 days of receipt. otherwise You will be deemed to have accepted the Goods.6.3 DME is under no duty to accept returns of Goods and will do so at its absolute discretion and/or as agreed in writing on a case by case basis. 6.4 A minimum service charge of 10% will be made on all returned goods.6.5 Freight required for returned Goods must be paid by You, unless otherwise agreed to be paid by DME.6.6 DME will only accept returns of Goods in their original condition and packaging that have not been tampered with, and accompanied by a Tax Invoice, within 30 days of receipt.6.7 Goods made to order involving custom work are non-returnable.

7. Payment7.1 Tax Invoices will be issued to You for the amount quoted or varied from time to time or an amount calculated on the basis of the value of the Goods or the Services or work performed by DME.7.2 Tax Invoices will be mailed to You within 10 business days after dispatch of Goods.7.3 You will make payment for the Goods and Services provided by DME as per the terms stated on your Tax Invoice.7.4 DME may at its absolute discretion accept a request made by you for credit account facilities. Any application for credit will require the provision by you to DME of certain information and undertakings for consideration. 7.5 You will pay DME any GST payable for the provision of the Goods and Services.7.6 Payment must be made by cash, cheque, credit card or direct deposit into DMEs account. There is no discount for cash payments.

7.7 DME reserves the right to charge interest on overdue amounts at the current interest rate for overdrafts of $100,000.00 or more charged by the National Australia Bank plus 2%, calculated daily from the due date to the d

DME Mould Cooling Catalogue

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