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Optional film perforator Manual
3
MANUAL
OptionalFILM PERFORATOR
MANUAL CODE:
DATE OF CREATION:
REVISION:
VERSION DATE:
DM200121
17.06.2013
0
19.06.2013
4
USING THE DEVICE
Given that the perforation of the film is essential for air to escape during the shrinking process,with this optional device it is possible to obtain localised holes as an alternative to the traditionalperforation system which uses needles on the reel holder of the sealing machine.This device is usually used when a tight seal is needed to properly conserve the product. Inthis case as the hole is localised, it can easily be resealed by means of adhesive labels.
The optional perforating device can be used on the automatic angular sealing machines or onthe continuous longitudinal sealing machines in the SMIPACK range.
1.1 OPERATION PRINCIPLEThe optional perforator comes into operation when the product is detected on the input belt bythe vertical photocell A, which, by means of a timer, activates a solenoid valve in the devicethat provides the impulse to make the hole while the film is being pulled.The number of holes that the device can make depends on the speed of the packagingmachine, so it may be necessary to adjust the timer inside the control panel to change theexecution times. To adjust the timer see paragraph 1.6.
1.2 DANGER ZONES AND RULES OF CONDUCTWhen the machine is in operation do not, for any reason, intervene on the mechanical part ofthe perforating device of the film as there is a danger of crushing. In close proximity to thedanger zone a pictogram has been placed to recall the attention of the operator.
Fig. 1.1.1
Optional film perforator Manual
5
1.3 ACTIVATING/DISABLING THE DEVICE
Using the selector B, the optional devicecan be activated (Pos.1) or disabled(Pos.0).
To prevent further perforation of the film by means of the C supports on which the standardperforating needles are located, they need to be raised manually, as shown in the figure so thatthey do not come into contact with the film.
Fig. 1.2.1
Fig. 1.3.1
6
1.4 PASSING THE FILM THROUGH THE DEVICE When using the optional perforating device, the film must be passed through the device so thatit can be perforated, you need to therefore follow the diagrams shown in the Figure. Loosen the screws D and the handles E in order to raise or lower the entire perforator unit inaccordance with the perforating requirements of the film:
• the upper position (as shown in fig. a) is used only to pierce the edge of the top film.
• the lower position (as shown in fig. b) is used for when you want to pierce both edges of thefilm.
After making this adjustment tighten the screws D and the handles E.
Fig. 1.3.2
Fig. 1.4.1
Optional film perforator Manual
7
1.5 SETTING THE PERFORATING POSITIONThrough the handles E set the perforating position that is required based on the width of thefilm reel.
1.6 ADJUSTING THE TIMERSCalibration of the timer is based on the number of holes that you want to get on the bag whichis variable in accordance with the product size and the operation speed of the machine.To set the timer you need to access the inside of the electrical panel by following theprocedures and precautions in the user and maintenance manual of the packaging machine.
Field 2 (Time) shown in the figure is the only setting thatcan be adjusted for each timer. By lowering the value set, the speed of execution betweenone hole and another increases while it reduces byincreasing the value.
ATTENTION! The fields of timer 1) and 3) are not to bemodified. The figure shows the correct settings.
Fig. 1.5.1
Fig. 1.6.1
SPARE PARTS LIST
1
MN400220
VMPA2 5/2 + SOTTOBASE FESTO
ELETTROVALVOLA
60
2MN301615
L M1/8 Ø06 QSL FESTO
RACCORDO
59
2MN301559
UC 1/8 FESTO
SILENZIATORE
58
1MN301528
I Ø10 Ø08 QS FESTO
RACCORDO
57
1MN301527
Y Ø10 QSY FESTO
RACCORDO
56
2MN301523
L M05 Ø06 QSML FESTO
RACCORDO
55
1MN301512
I M1/8 Ø08 QS-I FESTO
RACCORDO
54
1MN010468
COMPATTO ADN ISO 21287 Ø25 C010 FESTO
CILINDRO
53
2MH200055
RULLO Ø25 L637
GRUPPO SPECIFICHE
52
1MF901357
PORTAETICHETTA LPX AU100 LV
TARGHETTA
51
2MF901079
A RIPRESA M08x30 M INOX
MANIGLIA
50
1MF901039
ETICHETTE 0-1 8LM2T AU203 LV
TARGHETTA
49
2MF900780
NEOPRENE 14x6x7,5
PASSACAVO
48
1MF900142
TSF8C M08x1,25 DX
TESTA A SNODO
47
1MF801423
ACCIAIO AL Cr AISI 52100 Ø8
SFERA
46
1MF800008
AUTOLUB. CILINDRICA 20x23x20
BUSSOLA
45
2MF301900
M10x010 UNI5923 Fe ZINCATO Classe 45H
GRANO
44
2MF301498
M03x004 UNI5923 AISI304
GRANO
43
4MF301369
PIANA 08 UNI6593 AISI304
RONDELLA
42
8MF300286
M08x025 UNI5739 AISI304
VITE TE
41
2MF300285
M08x020 UNI5739 AISI304 Classe A2-70
VITE TE
40
8MF300274
M06x020 UNI5739 AISI304
VITE TE
39
3MF300265
M05x016 UNI5739 AISI304
VITE TE
38
3MF300264
M05x012 UNI5739 AISI304
VITE TE
37
4MF300263
M05x010 UNI5739 AISI304 Classe A2-70
VITE TE
36
2MF300259
M04x010 UNI5739 AISI304 Classe A2-70
VITE TE
35
8MF300189
M06x020 UNI5931 AISI304 Classe A2-70
VITE TCEI
34
2MF300168
M05x010 UNI5931 AISI304 Classe A2-70
VITE TCEI
33
4MF300164
M04x050 UNI5931 AISI304
VITE TCEI
32
2MF300153
M03x040 UNI5931 AISI304
VITE TCEI
31
8MF300123
PIANA 08 UNI6592 AISI304
RONDELLA
30
16MF300122
PIANA 06 UNI6592 AISI304
RONDELLA
29
14MF300121
PIANA 05 UNI6592 AISI304
RONDELLA
28
2MF300120
PIANA 04 UNI6592 AISI304
RONDELLA
27
8MF300032
M06 UNI5588 AISI304 Classe A2-70
DADO ESAGONALE
26
4MF300030
M05 UNI5588 AISI304 Classe A2-70
DADO ESAGONALE
25
1MF100138
08x024 UNI EN 28734
SPINA CILINDRICA
24
4MF100131
06x030 UNI EN 28734
SPINA CILINDRICA
23
1MA903838
MILLIMETRATA 9x319 da 0 a 310mm
TARGHETTA
22
3MA600937
AISI303 CH10 L60
DISTANZIALE
21
2MA309690
Al 35x35 L45
PROFILO
20
1MA257992
Al 45x45x92
SUPPORTO
19
1MA257990
AISI304 182x10 L463,8
PIATTO
18
1MA257984
AISI304 102x10 L413,8
PIATTO
17
1MA257982
Al 10x45 L45
PIATTO
16
1MA257979
AISI304 18x1,5 L20
PIATTO
15
1MA257969
AISI304 78x59,5x1,5 L165
SUPPORTO
14
1MA257958
AISI304 135x23,5x1,2x748
SUPPORTO
13
1MA257910
AISI304 61x12 L150
PIATTO
12
1MA257909
AISI304 30x5 L150
PIATTO
11
1MA257907
Al 60x12 L510
PIATTO
10
1MA118888
AISI303 Ø22 L49
TONDO
9
1MA118745
K110 Ø35 L6,5
TONDO
8
1EP010249
BASE DI FISSAGGIO PULSANTI LPX AU120 LV
PORTACONTATTI
7
2EP010247
PULSANTE NA Ø22 LPX C10 LV
CONTATTO
6
1EP010241
A LEVA STABILE Ø22 LPC S120 LV
SELETTORE
5
2EK500449
PG11 DIRITTO IN PLASTICA IP66 NERO
RACCORDO
4
2EK500121
PLASTICO PRESSACAVO PG11 RAL7035
CONTRODADO
3
1EE700017
MULTIFUNZIONE TM M1 LOVATO
TEMPORIZZATORE
2
1EC100108
M08 FEMMINA 90° 4 POLI 5MT
CAVO
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MH380119
GRUPPO PERFORATORE FILM
A FREDDO FP6000/CS-FP500HS/HSE
A
05/04/2013
LPianett
FOrlandi
03/06/2013
2 4
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DENOMINAZIONE
SCALA
FORMATO
RIF.
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/
DATA
FIRMA
FOGLIO
Sm
iP
ack S
.p
.A
.
San P
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e (B
G) - IT
ALY
http
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Qu
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terzi senza l'au
torizza
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scritta
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la S
miP
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.p.A
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on rise
rva d
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a te
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in
i d
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leg
ge.
MH380119
GRUPPO PERFORATORE FILM
A FREDDO FP6000/CS-FP500HS/HSE
A
05/04/2013
LPianett
FOrlandi
03/06/2013
3 4
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DENOMINAZIONE
SCALA
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RIF.
MODIFICA
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VISTO
/
DATA
FIRMA
FOGLIO
Sm
iP
ack S
.p
.A
.
San P
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erm
e (B
G) - IT
ALY
http
://w
ww
.sm
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ro
up.it
Qu
esto d
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gno
non
può esse
re riprodo
tto,usa
to o
reso no
to a
terzi senza l'au
torizza
zione
scritta
del-
la S
miP
ack S
.p.A
. C
on rise
rva d
i a
gire
a te
rm
in
i d
i
leg
ge.
MH380119
GRUPPO PERFORATORE FILM
A FREDDO FP6000/CS-FP500HS/HSE
A
05/04/2013
LPianett
FOrlandi
03/06/2013
4 4
A2
11
10
12
48
N°1 MA
9029
87
SMIPACK does not assume any responsibility for direct or indirect consequences due toproper or improper use of this publication and of the system software.
SMIPACK reserves the right to carry out technical modifications on its systems and on thismanual without prior notice.