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Offshore Pipelines Emergency Repair Capability Enhancement Diverless Services : (2014- 17) Rakesh Kumar Sr Pipeline Engineer
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Diverless Services Pipelines

Apr 15, 2017

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Rakesh Kumar
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Page 1: Diverless Services Pipelines

Offshore Pipelines Emergency Repair Capability Enhancement

Diverless Services : (2014-17)

Rakesh KumarSr Pipeline Engineer

Page 2: Diverless Services Pipelines

14” – 4 numbers30” – 3 numbers4” – 1 number

Pipeline Inventory in SEIC

Page 3: Diverless Services Pipelines

Pipeline Failure - Offshore

Leak Rupture

Fix Hydro Clamp Section replacement-connectors

Diving Spread >10mtShallow Barge 1-10mt

No Resources during Ice Condition – Dec to May

Ice Class Vessel, Work Class ROV, Diverless Equipments

Current strategy

Page 4: Diverless Services Pipelines

Currently available OIL States Equipments-Diver assisted

Leak ClampConnector

MAF

Page 5: Diverless Services Pipelines

Emergency pipes stocked in Kholmsk (fully refurbished)

Stored in Kholmsk

Page 6: Diverless Services Pipelines

Offshore Pipeline Emergency Documents

1 5600-Z-90-04-P-0017-00 Rev 02 Pipelines Emergency Response Plan (PA-A to Chaivo)2 5600-Z-90-04-P-0016-00 Rev 02 Pipelines Emergency Response Plan (PA-B to Chaivo)

3 5600-Z-90-04-P-0018-00 Rev 02 Pipelines Emergency Response Plan (LUN-A to OPF)4 2000-S-00-N-P-3272-00 Rev 06 PA-A Emergency Response Procedure5 4000-S-90-04-P-0007-00 Rev 03 Lun-A Emergency Response Procedure6 3000-S-90-04-P0008-00 Rev 02 PA-B Emergency Response Procedure7 4000-S-56-43-P-0001-00 Rev 01 MEG Tie-In Spool Contingency Plan - Replacement with

Flexible Pipe

8 5025-S-90-90-P-0004-00 Rev 0 MEG Tie-In Spool Contingency Plan - Diving Workscope

9 5600-S-90-01-T-0019-00 Rev P1 Pipeline Repair Strategy

Page 7: Diverless Services Pipelines

Ice during March near platforms

Page 8: Diverless Services Pipelines

With both connectors placed the spoolpiece (flanged section) replacement is descending.

The connector on the left has been set. The connector on the right was pulled to the replacement section by the tightening of the nuts on the replacement flange.

The concrete protective coating has been removed. The pipeline has been cut in two places and the deteriorated section is being hoisted away.

The ends of the pipeline have been cleaned more than the length of the connector.

REPAIR OF PIPELINE SECTION USING MECHANICAL CONNECTOR

Page 9: Diverless Services Pipelines

Standard Diverless Spread

Page 10: Diverless Services Pipelines

Diverless Spread-Lowering Frame

Lowering Frame

Page 11: Diverless Services Pipelines

Diverless SpreadCoating Removal Units

Page 12: Diverless Services Pipelines

Diverless SpreadWeld Seam Removal

Page 13: Diverless Services Pipelines

Diverless Spread1. Oil States equipments (clamps, MAF, connectors and

handling tools) –SEIC

2. Remote Diverless Spread: HireH FramesExcavation toolsPipeline Cutting and concrete removal toolsROV special tooling with manipulatorPipeline retrieval tools

3. Vessel and Logistics – SEIC

-to improve with 100ton