Discovering the Functionality of the PlantPAx Library of Process Objects

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC INFORMATION

Discovering the Functionality of the PlantPAx® Library of Process Objects

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 2

Agenda

Demos, Discussion, Questions

What’s Coming?

What’s New Since 3.0?

What’s in the PlantPAx Libraries?

Overview

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 3

PlantPAx System Modern DCS using Plant-Wide Technology

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It’s a process automation system that gives you everything you want in a world-class, contemporary DCS plus. . . Plant-wide control capabilities Open, flexible architecture Integrated control, power, safety, and information Support by a global network of local experts


Overview


Reusable Library for Design Productivity

Suite of control and HMI objects to accelerate project engineering

Role-based feature set for Operation Maintenance Engineering

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PlantPAx Standard Library – “Out of the Box”


Library Philosophy

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Standard Applications

Control Strategies (Control Modules)

Library Hierarchy

Devices (valves, motors / drives, control algorithms, transmitters, etc.)

Logix5000 function blocks, faceplates and graphic objects

Level control, temperature control, etc.

Mixer/Reactor, etc.

Example Included in base system

System Add-On

Custom Purchase

Logix Programming and Visualization Tools

Devices (Process Objects)


Key Benefits

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Improvements in: System “out-of-the-box” experience Engineering efficiency, plus tools, for solution providers

Focus on application engineering rather than building base blocks Consistency of application solutions from multiple delivery partners Predictability of system behavior

Library managed by Rockwell Automation Consistent engineering library framework

In line with customer expectations TechConnectSM support

Ask for “PlantPAx Support”


Demonstration

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Over the next few slides, your host will present and demonstrate how to: Add a P_Motor instance in Logix, connect its I/O Add a motor graphic symbol to a display Link the HMI to Logix via Global Object Parameter Start and stop the motor Add blocks to build up functionality Add related devices

Items marked (like below) can be demonstrated on the PlantPAx

Trainer equipment at the end of the session But there’s not enough time to show all of them


Installing the Library: Logix Components

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For Add-On Instructions (AOIs), import only the ones you need.


All Dependencies Are Imported

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IMPORTANT: All dependencies are included in the AOI import file Embedded AOIs and all required data types (UDTs, STRINGs)

Example: the P_Motor instruction uses P_Alarm and P_Mode


Use RUNG Imports if Available

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Some instructions provided with both AOI import and RUNG import files A RUNG import includes all the associated

Tags and UDTs for In/Out Parameters Example: Fault Codes Import the RUNG

(to a Ladder Diagram routine)

Do this once, even if you are implementing in Function Block Diagram Then simply delete

the rung of logic All the other stuff

you need stays


Installing the Library: HMI Components

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First, add the library components to your HMI application (FactoryTalk® View Site Edition or FactoryTalk® View Machine Edition)

1. Import the Images – all the .PNG files 2. Import the Global Objects – all the .GGFX files 3. Import the Displays – only the GFX files you need The order is important: each item depends on the previous items

Add any platform-required items (Tags, Macros,etc.) See Release Notes.


Displays: Just the Ones You Need

Each Faceplate, Quick or Help popup counts as only one Display … even though the Faceplate has multiple tabbed views.

Many instructions use P_Mode, P_Alarm, P_Gate ...so don’t forget to include

their Help and Configuration Displays.

Include “Common” displays

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Create an Instance: Logix

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Add the instruction: in Ladder (LD), Function Block Diagram (FBD), or Structured Text (ST)

Create its backing tag Controller or

Program scope You can do this online

Actually, you can do all of this, including importing AOIs, online


Connect Its I/O

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Open your Display Drag and drop the graphic symbol

From the appropriate “… Graphics Library” GGFX file

3.0: Note the updated graphics, with .PNG images, throughout the library

Create an Instance: FactoryTalk® View

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Create an Instance: Link It Up

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Just one global object parameter


Default Configuration

IMPORTANT: Every instruction defaults to the simplest, basic device configuration. Motors: outputs only

with no run feedback Valves: outputs only

with no limit switch feedback

Additional features are used if you configure / enable them

Defaults are listed in the Reference Manual for each instruction

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Add Run Feedback

Link the run feedback input in the code Open the faceplate and enable Run Feedback checking

Engineering tab: Has Run Feedback; Maintenance tab: Use Run Feedback

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“HAS” and “USE”

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Has: the function exists, is coded Under control of Engineering If an AOI does not have a

function, it is not visible to operators or maintenance

Use: the function should be used as intended Under control of maintenance Allows bypassing or disabling

a function temporarily

Maintenance Bypass Indicator Has but not Used


Designed Around User Roles

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Operation, maintenance, engineering tabs Pre-defined security model

User profiles for operator, operating supervisor, maintenance, maintenance supervisor, manager, engineer, administrator


Operation: What Shut Us Down?

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Interlocks with first-out Access to logic for complex interlocks

Snapshot when logic triggers shutdown


Operation: Where Am I Right Now?

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Quick access to detail displays

Highlight of current state

Available commands and data entries are obvious

Tooltips Help displays


Operation and Maintenance: What keeps us from running?

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Several object faceplates have a Diagnostics Tab In 3.0:

PowerFlex® 755, 753 In 3.1:

Any device with “Sts_NotRdy”

New “Nrdy_xxxx” bits highlight individual causes

More about Library 3.1 shortly!


Maintenance: Find and Work Around Problems

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Goal: no need to force I/O or change code to bypass typical issues Bypass run feedback, position feedbacks Substitute PV (discrete or analog input)

Maintenance bypass indicators Follow the trail of breadcrumbs


Maintenance: Tools to Maintain Equipment

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Bypass Interlocks / Permissives (as allowed by engineering) Maintenance data collection

Motor run times and start counts Valve stroke times and counts


Engineering: Tools to Manage Configuration

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Instantiation tools to speed development and roll-out

Restricted HMI configuration access for changes


What’s in the PlantPAx Libraries?


Library of Process Objects 3.0

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Add-On Instructions for Logix V18 or later

Graphic Symbols and Faceplates for FactoryTalk View SE and FactoryTalk View ME V7.0 or later

Manuals

• Motors: Single speed, two speed, reversing, hand-operated (monitor)

• Variable Speed Drives: PowerFlex 753, 755 (PowerFlex 523, 525 in Library 3.1) Generic VSD for PF4 / 40 / 70 / 700 / DC / 7000

• Valves: Solenoid-operated, motor-operated, mix-proof, hand-operated (monitor)

• Analog inputs with scaling and threshold alarms: single, dual, multiple; input channel diagnostics

• Advanced analog input adds rate of change, square root extraction, and deviation alarms

• Analog output (manual loading station) • Control valve (analog or pulse, with feedback) • Flowmeter or weigh scale dosing, with dribble and self-tuning preact • Simple sequencer, manual prompt • Continuous Control:

PIDE (wrapper AOI), Hi/Low Select, Fanout


Library of Process Objects 3.0

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• Updated graphics: Softer images Even grayer when normal

• Enhanced navigation Both upstream and downstream

• Permissives with bypass • Interlocks with First-Out indication and Bypass • Motor Run Time, Starts, Restart Inhibit • 2-state Valve Statistics

• Discrete Logic with snapshot • Discrete Input with alarm • Discrete 2-, 3- or 4-State Device • n-Position Device (up to 8) • Discrete Output (with Pulsing) • Tank Strapping Table • Logix Diagnostics

• CPU Utilization Monitor • Task Monitor • Controller Redundancy Monitor • Change Detector

• Faceplates for built-in instructions: • PIDE RMPS TOT • IMC CC MMC

• Standard Modes and Alarms (updated) Better alignment with ANSI/ISA-18.2-2009 and FactoryTalk View 7.0, including Operator Shelving


P_Seq

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Simple Sequencer – a single Add-On Instruction Boolean Inputs (32) for transition condition checking Boolean (32) and Real (32) Outputs for actuation and setpoints Number of steps limited only by memory

Operator and maintenance features for ease of use Standard PlantPAx library features (mode model, breadcrumbs, etc.) Visual and named references for all “waiting” conditions Forcing of input conditions or steps (with appropriate access)

Configure, edit and monitor via supplied PlantPAx graphics and faceplates

Embedded fixed state machine with Pause, Branch, Hold capabilities Supplemental AOI provided for manual prompt steps added P_Seq Backported to Release 2.0-10


P_Seq: Operating and Detail Displays

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Detail – scrolls steps Shows Input, Output

states, Real Out values Manual Prompt capability

Shows “Waiting For” conditions


P_Prompt

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Multiple capabilities Message to operator Data to operator Operator selection Data from operator Text from operator


P_PIDE

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“Wrapper” for PIDE PlantPAx Modes, Alarms

Hi-Hi deviation, Hi deviation, Lo deviation, Lo-Lo deviation, Interlock Trip, Fail

PlantPAx parameter naming All PIDE capabilities

Latest release: end user can enable Autotune

Plus: Powerup Loop Mode, CV, SP Interlock with CV and trip alarm Override Mode is a “full” owner


P_HiLoSel

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For CV High-Select or Low-Select (CV Override) applications Up to 6 primaries (upstream CV sources – PIDE, P_PIDE) Kp * E offset calculation for each primary

Avoids winding up due to noise on PVs Highest or Lowest CV is selected, others biased so error must change

sign on another loop before it can become selected. Uses “CVPrevious” input to PIDE / P_PIDE for feedback


Graphics for APC Instructions

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Symbols and Faceplates for Advanced Process Control (APC) built-in instructions IMC (Internal Model Control) – 1 PV, 1 SP, 1 CV CC (Coordinated Control) – 1 PV, 1 SP, 3 CVs MMC (Modular Multivariable Control) – 2 PVs, 2 SPs, 3 CVs


Operator “Quicks”

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Simple operator-only faceplates for devices Call-up options:

Always shows Quick; always shows full Faceplate Or set by login privileges: Quick for Operator, Faceplate for Maintenance


Enhanced Navigation

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Enhanced navigation in Faceplates Motor, Valve, etc.: to Interlocks, to Interlock logic, to logic inputs P_PIDE: back to PV source, forward to CV destination Analog Inputs: to source input channel for diagnostics


Drives: Fault Code Lookup

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Fault Code Description lookup in all Drives AOIs Read fault code from drive

Datalink from PF70 / PF700 / PF753 / PF755 / PFDC / PF525 / PF523 MSG get from PF4 / PF40

Fault code / description tables in Controller Tag Linked to AOI instance via In/Out Parameter Populated by configuration spreadsheet tool Codes and descriptions for all PowerFlex

Drive Families


Enhanced Alarms

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Release 3.0 of Library requires FTView 7.0 or later FactoryTalk Alarms and Events support for ANSI/ISA 18.2-2009:

Suppression by Design (Program Suppress in P_Alarm) Out of Service (Maintenance Disable) Shelving (Operator Shelve) with Shelf Time All with handshaking between P_Alarm

in Logix and FTAE Server New Alarm Configuration popup Shelf Timer, Auto Unshelve Program Unshelve

e.g., shift change Custom Alarm text


Premier Integration – Instrumentation

Objects for: HART

1756, 1794 inputs Others to follow

Foundation Fieldbus EN2FFR

Profibus PA EN2PAR

Endress + Hauser Promag 53E Promass 83E Promass 100E on EtherNet/IP

With Library Rel. 3.0-04

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Color Change Tool

Export displays and global objects from FactoryTalk® View Studio Modify using the color change tool

One color palette Save yours

By function e.g., “Running”,

“Energized”, “Fault”

Apply to all exported displays and global objects at once

Import modified displays and global objects into FactoryTalk View Studio

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PlantPAx Instance Configuration Tool

Microsoft Excel workbook Uses RSLinx® Classic to configure controller online

Requires RSLinx activation (Gateway, OEM); cannot use RSLinx Lite Preconfigured sheets (tabs) for PlantPAx AOIs All configuration parameters, including local tags

Read configuration from controller Store as archive for disaster recovery

Modify configuration using Excel Tab for each AOI (class)

Write configuration to controller

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Alarms Builder and Tag Data Editing Tool

Alarms builder Creates alarm XML import files:

for FactoryTalk Alarms and Events polling-based tags for FactoryTalk View ME

Preconfigured definitions for PlantPAx Process Library V3.0 AOIs Alarm tag parameters use underlying Logix tag parameter values

Tag data editing tool: Edit multiple tag data values

Including AOI Local Tags (strings) In spreadsheet-like table Copy / paste / import / export / filter functions Use with any Logix data types: UDTs, AOIs, etc.

Alarms builder and tag data editing tool can be used independently 44


Alarms Builder: QuickBuild

QuickBuild creates an XML alarm import file using these settings: Creates FactoryTalk Alarms and Events discrete alarms Creates alarm only if P_Alarm “Cfg_Exists” = 1 AckRequired is set to true (AckRequired handled by P_Alarm AOI) Latched is set to false (ResetRequired handled by P_Alarm AOI) P_Alarm priority (1, 2, 3, 4) is mapped to FactoryTalk Alarms and Events severity (1, 251, 501, 751) P_Alarm Cfg_Desc (description) text added to FactoryTalk Alarms and Events alarm message FactoryTalk Alarms and Events alarm name set to object’s tag name + alarm name

(‘TI101_Alm_HiHi’) FactoryTalk Alarms and Events alarm view command set to call up object’s faceplate FactoryTalk Alarms and Events alarm class set to controller name, program name, tag name, tag

type FactoryTalk Alarms and Events alarm status and control handshake tags automatically populated

to link to P_Alarm for acknowledge, suppress/unsuppress, disable/enable, shelve/unshelve

TIP Set up alarms using configuration spreadsheet, then QuickBuild FactoryTalk Alarms and Events database

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LogixView Utility (LVU)

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LogixView Utility

Logix Library Builder

Build Library

Controller Configuration

Builder

Drag & Drop Instances

HMI Display Template Builder

HMI Configuration

Builder

Build Application

http://www.nicsystems.com/images/PLC/rslogix5000.gif

http://www.nicsystems.com/images/PLC/rslogix5000.gif

http://www.plctalk.net/qanda/uploads/RSViewStudio.JPG

http://www.plctalk.net/qanda/uploads/RSViewStudio.JPG


Additional Libraries

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PlantPAx Library of Steam Table Objects Given T(sat) find P(sat) Given P(sat) find T(sat) Given P,T find Enthalpy, Entropy, Specific Volume

PlantPAx Library of Logix Diagnostic Objects Logix CPU Utilization Logix Task Monitor Logix Redundancy Monitor Logix Change Detector

64-bit Integer Math, Time and Date Math Libraries Added in 3.0: T_Sync – gets controller time from an NTP Server


How Do I Get These Tools? PlantPAx Library of Process Objects and Tools

Preferred: Software Downloads http://download.rockwellautomation.com/

webupdates/enter.aspx Search “PlantPAx Library”

RSLogix™ 5000 / Studio 5000 DVD You already have it

Knowledgebase AID #62682 Library, tools, plus 3 sample projects

Templates Samples App Pipeline Pump Station

LogixView Utility Talk to your session host or local GPTC

We can guide your ramp-up and provide support

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Where to Find More Information

Online Literature Library

PlantPAx Library Product Profile Pub. PROCES-PP008

PlantPAx Library of Process Objects Reference Manual Pub. PROCES-RM002)

PlantPAx Library of Logix Diagnostic Objects Reference Manual Pub. PROCES-RM003)

AOI Reference Manuals Pub. SYSLIB-RMnnn

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What’s Coming?


Library 3.1: IMC Integration

Add-On Instructions for Overload Relays P_E3Ovld

E3 and E3 Plus Overloads, DeviceNet or EtherNet/IP (via 2100-ENET) P_E1PlusE

E1Plus Overload communication module on EtherNet/IP (193-ETN)

P_E300 E300 Overload on

EtherNet/IP Current, Voltage,

Ground Fault sensing

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Library 3.1: IMC Integration

P_SMC50 P_SMCFlex P_PF52x

PowerFlex 523 PowerFlex 525 NOT PowerFlex 527

(Motion drive)

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Library 3.1: Features

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Faceplate for P_HiLoSel Interlocks and Permissives: Individual Condition Bypassing


Library 3.1: More Features

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Not Ready reasons (Nrdy) Page on Diagnostics Tab

Comm Status / Simulation Indicator for Source & Quality


Library 3.1: Even More Features

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Alarm Test Trend Display Improvements


Post-3.1: Instructions

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Remaining HART I/O 1734(sc), 1769(sc), 1797 Outputs for 1756, 1794

E+H Integration: Promag 100, Liquiline CM44 Lead / Lag / Spare Selector

Up to 32 pumps / motors in a group You provide the demand

Number of pumps to run We select the pumps

Hand vs. Auto vs. Off User-defined priority Rotate list


Post-3.1: State Machine Builder

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User defined State Machine PC based application Enforce user standard

state machines Built-in simulator for testing User settable priorities

on commands Up to 32 states, 32 commands User definable groups and contexts Compiles encrypted AOI for import to Logix


Demos, Discussion, Questions

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DEMO


About the Demo Hardware

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Used with PlantPAx curriculum (PRS013, PRS015, PRS018) Configuration Fundamentals, Troubleshooting, System Integration

Common PlantPAx configuration Redundant controllers, Distributed View SE image Device Level Ring (DLR) Ethernet Drive, starters, overloads HART Analog I/O

HW/SW for maintenance scenarios Switches create opens, shorts Software scenarios to debug

Trainer Hardware: ABT-TDPAX


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Discovering the Functionality of the PlantPAx Library of Process Objects

Technology

process automation system

library components

plantpax standard library

library philosophy

reusable library

rung import files

control algorithms

temperature control