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Digester Cleaning – Top Ten List Presented By: Tricia Butler, PE, RMC Water and Environment John Jardin – Operations Superintendent, Encina Wastewater Authority
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Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Apr 29, 2019

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Page 1: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Digester Cleaning –Top Ten List

Presented By:

Tricia Butler, PE, RMC Water and EnvironmentJohn Jardin – Operations Superintendent,

Encina Wastewater Authority

Page 2: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Average Daily Flow – 28 mgd Digester Nos. 5 & 6 g

Cleaned May 2003 Pump Mixing System

EncinaWastewater

Authority

95-ft diameter, 42.8-ft side t d th (2 05 ) 94 sludge trailers

Authority

water depth (2.05 mg)800,000 gal digester volume

Contractor-removed

94 sludge trailers50 cubic yards of plastics

and debris land-filled

Page 3: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Average Daily Flow – 3 75 mgd

Digesters 1, 2, 3 and 4 –July 2004

3.75 mgdCleaned July 2004

Gas Mix System converted to Pump Mix

Yucaipa Valley Water

District

45-ft diameter, 22-ft side water depth 48 t k l d f l d

District

water depth760,850 gallons digester

volume removed

48 truck loads of sludge removed

Page 4: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Digester CleaningDigester Cleaning

Top Ten Questions to ask yourself when you want to clean your digesters.

Page 5: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Q. 10 – How do you decide whoQ. 10 How do you decide who will clean your digesters?

Your own staff?

Advertise for bids

Request proposals

Combination staff & Contractor

Page 6: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

I f ti t C t tInformation to Contractor

Digester Quantity and Quality of sludge

RFP –- Configuration

- access

Quality of sludgeLab Data

proposal requirements

Purchasing InfoExperience

requirementsScopep

Page 7: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Oth S i b C t tOther Services by Contractor

Lighting forLighting for inspection or during repairs

Odor Control

Provision of confined

spaceGround-

waterspace entry for inspector

water dewatering

Page 8: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Q. 9 - What are your SchedulingQ. 9 What are your Scheduling and Sequencing Constraints?

Gas Production

DW Capacity -Reseeding

Digesters p yEquipmentDigesters

Treatment Require-ments

Staff Schedule ments

Page 9: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Q. 8 - What else do you want toQ. 8 What else do you want to do while digesters are down?

InspectionProcess - mixing performanceProcess mixing performanceCoatingEquipmentEquipmentStructural

Documentation Photos Documentation - Photos Repairs

Page 10: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Inspect Condition of Coating and Structural

Page 11: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

D t diti f lDocument condition of seals and location of equipment

Page 12: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Access

Page 13: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Pumping and ScreeningScreening

Page 14: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Dewatering Equipment

Page 15: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Polymer Blending and Storage

Page 16: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

ContractorContractor Plant Entrance

Page 17: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Q. 6 - How will equipmentQ. 6 How will equipment be powered?

Contractor Provided• Generator• Air Permitting

Owner Provided• Spare Capacity / Location• Cost of Power CableCost of Power Cable

Page 18: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Q. 5 - What about washdownQ. 5 What about washdown water and centrate?

Location, quantity Accepting centrate

and other side Quality - screening, q yand quality of

washdown water available.

and other side streams.

Capacity of plant drainage system

Quality screening requirements.

Impact on process

Page 19: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Q. 4 - What are safetyQ. 4 What are safety requirements?

Agency Policy - Confined

Contractor Provide Co ed

Spaceo de

Safety Plan

Page 20: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Q. 3 - How do you handle airQ. 3 How do you handle air and gas during start-up?

Air quality considerations Cogeneration requirements Cogeneration requirements Quality of GasQuantityQuantity

Combustion potential Sludge in - gas out

Page 21: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Q. 2 - Where will the dregs ofQ. 2 Where will the dregs of the digester go?

Contractor Handle,Agency Paperwork

Agency ContractAgency Contract

After sludge, plastics, grit, struvite

Page 22: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

Q 1 Sh th !Q. 1 – Show me the money!Sludge StandbySludge Volume

Standby Time

Metered sludge Include No. of Days

in RFPless wash-down

water

in RFPStart-up between

tanks

Calculate volume at start of cleaning

B bid ithTime for inspection,

repair ventilationBase bid with adjustment

repair, ventilation

Page 23: Digester Cleaning - Top Ten List - CWEA Digester Cleaning - Top Ten... · Digester Nos. 5 & 6 Cleaned May 2003 Pump Mixing System Encina Wastewater Authority 95-ft diameter, 42.8-ft

QuestionsQuestions