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Diesel Head Repair Casting Seat Repair Tools Injector Sleeve Removaland Installation Tools Cummins Komatsu GM-Detroit Diesel CaterpillarMack Navistar/International Casting Seat Cutter Gauge Counterbore andTapered Reamers Tapered Tap Tap Driver Tapered Plugs Drill BushingEnd Facing Counterbore Tapered Length Drill Counterbore Pilot DrivingArbor Guide Bushing Navistar/International Sleeve Seat Cutter GaugeFinger Sleeve Installation Kits Flat Tip Protrusion Gauge Sleeve Drive-inCaterpillar Sleeve Roll-in Tool Sleeve Seat Cutter Sleeve Seat CutterGauge Leak Detector Leveling Pilot Counterbore Pilot Injector HoleCountersink Sleeve Installing Stud Tip Reamer End Facer Sleeve BodyReamer Sleeve Clamp Plug Tap Sleeve Hammer Tool Assembly Plug TapGuide Bushing Tip Expander Tip Expander Driver Leveling Guide BushingTool Bits Split Sleeve Tap Driver Extension Adapter Sleeves CrossoverGuide Pins Diesel Head Repair Casting Seat Repair Tools InjectorSleeve Removal and Installation Tools Cummins Komatsu GM-DetroitDiesel Caterpillar Mack Navistar/International Casting Seat Cutter GaugeCounterbore and Tapered Reamers Tapered Tap Tap Driver Tapered PlugsDrill Bushing End Facing Counterbore Tapered Length Mack DrillCounterbore Pilot Driving Arbor Guide Bushing Sleeve Seat CutterGauge Finger Sleeve Installation Kits Flat Tip Protrusion Gauge SleeveDrive-in Tool Sleeve Cummins Roll-in Tool Sleeve Seat Cutter Sleeve SeatCutter Gauge Leak Detector Leveling Pilot Counterbore Pilot InjectorHole Countersink Sleeve Installing Tool Faring Stud Tip Reamer EndFacer Sleeve Body Reamer Sleeve Clamp Plug Tap Sleeve Hammer ToolAssembly Plug Tap Guide Bushing Tip Expander Tip Expander DriverLeveling Guide Bushing Tool Bits Split Sleeve Tap Driver ExtensionAdapter Sleeves Crossover Guide Pins Diesel Head Repair Plugs CastingSeat Repair Tools Injector Sleeve Removal and Installation Tools CumminsKomatsu GM-Detroit Diesel Caterpillar Mack Navistar/InternationalCasting Seat Cutter Gauge Counterbore and Tapered Reamers TaperedTap Tap Driver Tapered Plugs Drill Bushing End Facing CounterboreTapered Length Drill GM-Detroit Diesel Counterbore Pilot Driving ArborGuide Bushing Sleeve Seat Cutter Gauge Finger Sleeve Installation KitsFlat Tip Protrusion Gauge Sleeve Drive-in Tool Sleeve Roll-in Tool SleeveSeat Cutter Sleeve Komatsu Seat Cutter Gauge Leak Detector LevelingPilot Counterbore Pilot Injector Ho le Countersink Sleeve Installing ToolFaring Stud Tip Reamer End Facer Sleeve Body ReDiesel Head Repair
1-800-423-3384(Main) 1-800-821-7520 (East)
Tools, Materials & Equipment
Irontite by Kwik-Way Inc. Marion, Iowa • Cleveland, Ohio
1-800-423-3384 (Main) 1-800-821-7520 (East) 1For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
CASTING REPAIR TOOLS - CUMMINS L-10DESCRIPTION PART #The Complete L-10 (and M-11) Series Kit w/Toolbox 450-6110-26Kit includes the following:Counterbore & Tapered Reamer (carbide) 414-6112-10Tapered Tap 407-5310-807/8” Split Sleeve Tap Driver with #3 MT 449-6933-30H-Solid Tapered Plugs (5) 452-2610-80Drill Bushing 414-6113-169/16” Tapered Length Drill 414-6113-20End Facing Counterbore 414-6113-30Counterbore Pilot 414-6113-40Seat Cutter Guide Bushing 414-6114-36Driving Arbor 414-6114-10Casting Seat Cutter (carbide) 414-6114-26Casting Seat Cutter Gauge 414-6111-26Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08
Cummins Diesel Engines
Casting Seat Repair Tools - SERIES KITSAssure all the right tools for any series you need. Eachseries has a kit with tools designed and manufacturedspecifically for that use. Tools available individually or inthe series kit.
CASTING REPAIR TOOLS - CUMMINS 220DESCRIPTION PART #The Complete 220 Series Kit with Toolbox 450-6110-22Kit includes the following:Counterbore & Tapered Reamer (carbide) 414-6112-10Tapered Tap 407-5310-807/8” Split Sleeve Tap Driver with #3 MT 449-6933-30H-Solid Tapered Plugs (5) 452-2610-80Drill Bushing 414-6113-109/16” Tapered Length Drill 414-6113-20End Facing Counterbore 414-6113-30Counterbore Pilot 414-6113-40Seat Cutter Guide Bushing 414-6114-30Driving Arbor 414-6114-10Casting Seat Cutter (carbide) 414-6114-26Casting Seat Cutter Gauge 414-6111-20Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08
CASTING REPAIR KITS - CUMMINSDESCRIPTION Series PART #Complete Kit 220 450-6110-22Complete Kit 250 450-6110-25Complete Kit L-10 450-6110-26Complete Kit C & J 450-6110-27Complete Kit Small V 450-6110-28
Combination Counterbore & Tapered Reamer
Tapered Tap
Split Sleeve Tap Driver
Casting Seat Cutter Gauge
Tapered Plugs Drill Bushing
CASTING REPAIR TOOLS - CUMMINS 250DESCRIPTION PART #The Complete 250 Series Kit with Toolbox 450-6110-25Kit includes the following:Counterbore & Tapered Reamer (carbide) 414-6112-10Tapered Tap 407-5310-807/8” Split Sleeve Tap Driver with #3 MT 449-6933-30H-Solid Tapered Plugs (5) 452-2610-80Drill Bushing 414-6113-129/16” Tapered Length Drill 414-6113-20End Facing Counterbore 414-6113-30Counterbore Pilot 414-6113-40Seat Cutter Guide Bushing 414-6114-32Driving Arbor 414-6114-10Casting Seat Cutter (carbide) 414-6114-26Casting Seat Cutter Gauge 414-6111-20Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08
2 1-800-423-3384 (Main 1-800-821-7520 (East) For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
Cummins Diesel Engines
Taper Length DrillEnd Facing Counterbore
Gauge Finger
Seat CutterGuide Bushing
Casting Seat Cutter
Driving Arbor
CASTING REPAIR TOOLS - CUMMINS SMALL VDESCRIPTION PART #The Complete Small V Series Kit with Toolbox 450-6110-28Kit includes the following:Counterbore & Tapered Reamer (carbide) 414-6112-10Tapered Tap 407-5310-807/8” Split Sleeve Tap Driver with #3 MT 449-6933-30H-Solid Tapered Plugs (5) 452-2610-80Drill Bushing 414-6113-189/16” Tapered Length Drill 414-6113-25End Facing Counterbore 414-6113-30Counterbore Pilot 414-6113-45Seat Cutter Guide Bushing 414-6114-32Driving Arbor 414-6114-10Casting Seat Cutter (carbide) 414-6114-25Casting Seat Cutter Gauge 414-6111-28Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 468-1611-08
CASTING REPAIR TOOLS - CUMMINS C & JDESCRIPTION PART #The Complete C & J Series Kit with Toolbox 450-6110-27Kit includes the following:Counterbore & Tapered Reamer (carbide) 414-6112-10Tapered Tap 407-5310-807/8” Split Sleeve Tap Driver with #3 MT 449-6933-30H-Solid Tapered Plugs (5) 452-2610-80Drill Bushing 414-6113-151/2” Tapered Length Drill 414-6113-25End Facing Counterbore 414-6113-30Counterbore Pilot 414-6113-45Seat Cutter Guide Bushing 414-6114-35Driving Arbor 414-6114-10Casting Seat Cutter (carbide) 414-6114-25Casting Seat Cutter Gauge 414-6111-25Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08
SLEEVE REMOVAL TOOLS - CUMMINSDESCRIPTION Series PART #Mandrel 220, 250, L-10 415-6132-29Mandrel C & J, Small V 415-6132-59Tool Body 220 415-6132-21Tool Body 250, L-10, Small V (& Komatsu 155/455) 415-6132-51Tool Body C & J 415-6132-71
MandrelTool Body
SLEEVE REMOVAL TOOLS - CUMMINSDESCRIPTION Series PART #Complete Kit 220 415-6132-20Complete Kit 250, L-10 415-6132-50Complete Kit C & J 415-6132-70Complete Kit Small V 415-6132-80
1-800-423-3384 (Main) 1-800-821-7520 (East) 3For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
Seat CutterGuide Bushing
Sleeve Drive-in Tool
Flat Tip Protrusion Gauge
Driving Arbor
Cummins Engine Tooling CategoriesThe tools for heavy duty diesel engines are categorizedby the injector sleeve areas:
• 220 Series • 250 Series• L-10 Series • C & J Series• Small V Series • M-11• ISX Signature Series
Select the tools you need or choose the complete kit toassure the right tools for the job.
SLEEVE INSTALLATION KITS - CUMMINSDESCRIPTION Series PART #Complete Kit 220 450-6152-20Complete Kit 250 450-6152-50Complete Kit L-10 450-6152-40Complete Kit C & J 450-6152-70Complete Kit Small V 450-6152-80Complete Kit M-11 450-6152-30Complete Kit ISX (Signature 600) 450-6156-00
SLEEVE INSTALLATION TOOLS - CUMMINS 220DESCRIPTION PART #The Complete 220 Series Kit with Toolbox 450-6152-20Kit includes the following:Sleeve Drive-in Tool 416-6152-21Sleeve Roll-in Tool 416-6152-23Sleeve Seat Cutter Guide Bushing 416-6152-26Driving Arbor 414-6114-10Sleeve Seat Cutter 416-6152-27.060 - .070 Seat Cutter Gauge 416-6152-94Gauge Handle 414-6111-30Gauge Finger 433-6991-00.060 - .070 Flat Tip Protrusion Gauge 414-6111-12Casting Cleaning Brush 450-6951-01
SLEEVE INSTALLATION TOOLS - CUMMINS 250DESCRIPTION PART #The Complete 250 Series Kit with Toolbox 450-6152-50Kit includes the following:Sleeve Drive-in Tool 416-6152-51Sleeve Roll-in Tool 416-6152-53Sleeve Seat Cutter Guide Bushing 414-6114-32Driving Arbor 414-6114-10Sleeve Seat Cutter 416-6152-27.060 - .070 Seat Cutter Gauge 416-6152-94Gauge Handle 414-6111-30Gauge Finger 433-6991-00.060 - .070 Flat Tip Protrusion Gauge 414-6111-12Casting Cleaning Brush 450-6951-02
Cummins Diesel Engines
SLEEVE INSTALLATION TOOLS - CUMMINS L-10DESCRIPTION PART #The Complete L-10 Series Kit with Toolbox 450-6152-40Kit includes the following:Sleeve Drive-in Tool 416-6152-61Sleeve Roll-in Tool 416-6152-53Sleeve Seat Cutter Guide Bushing 414-6114-36Driving Arbor 414-6114-10Sleeve Seat Cutter 416-6152-27.090 - .100 Seat Cutter Gauge 416-6152-98Gauge Handle 414-6111-30Gauge Finger 433-6991-00.090 - .100 Flat Tip Protrusion Gauge 414-6111-19Casting Cleaning Brush 450-6951-02
Sleeve Seat Cutter
Gauge Finger
Sleeve SeatCutter Gauge
Sleeve Roll-in Tool
4 1-800-423-3384 (Main 1-800-821-7520 (East) For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
Cummins Diesel Engines
SLEEVE INSTALLATION TOOLS - CUMMINS C & JDESCRIPTION PART #The Complete C & J Series Kit with Toolbox 450-6152-70Kit includes the following:Sleeve Drive-in Tool 416-6152-71Sleeve Roll-in Tool 416-6152-73Sleeve Seat Cutter Guide Bushing 414-6114-36Driving Arbor 414-6114-10Sleeve Seat Cutter 416-6152-77.050- .065 Seat Cutter Gauge 416-6152-97Gauge Handle 414-6111-30Gauge Finger 433-6991-00.050 - .065 Flat Tip Protrusion Gauge 414-6111-17
DESCRIPTION PART #The Complete ISX (Signature 600) Kit with Toolbox 450-6156-00Kit includes the following:Injector Tube Clamp Assembly 416-6154-40Removal Tool 415-6136-00Tap Assembly (incl Tap & Extensionlisted below) 415-6156-60includes: Tap 453-6156-58
DESCRIPTION PART #The Complete M-11 Series Kit with Toolbox 450-6152-30Kit includes the following:Injector Tube Clamp Assembly 416-6154-40Tap 437-5331-36Tool Boy & Mandrel 415-6132-40
includes: Sleeve Removal Tool Body 415-6132-41Sleeve Removal Mandrel 415-6132-49
1-800-423-3384 (Main) 1-800-821-7520 (East) 5For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
Cummins Diesel Engines
INJECTOR SLEEVES - CUMMINS
DESCRIPTION SERIES PART #Injector Sleeve 220 419-6192-21Injector Sleeve 250, L-10 419-6192-51Injector Sleeve (Stainless Steel) M-11 419-6192-41Injector Sleeve C & J 419-6192-71Injector Sleeve Small V 419-6192-81O Rings 250, L-10, Small V 419-6192-52O-Rings M-11 419-6192-42
220 SERIES INJECTOR SLEEVES 416-6192-21These sleeves are used with bores of 4-7/8” and 5-1/8” and includethe following:
NHD 180NHE 195NH 220NT 743
250 & L-10 SERIES INJECTOR SLEEVES 416-6192-51These sleeves are used with bores of 5-1/2” and include thefollowing:
NH 230 NHC 250NTC 250 SUPER 250SUPER 250/270 NT 270NT 280 NTC 290NT 310 NTC 335NTC 350 NTC 400NTA 370 NT 380NTA 400 NTA 420NT 855 V 903VT 903 V-8 265V 785, 927 VT 1710N14
L-10, M-11 Series with 5-1/2” bores include the following:
L-10 300 L-10 350L-10 400 L-10 BCIV Formula
C & J SERIES INJECTOR SLEEVES 416-6192-71These sleeves are used with bores of 4-1/8” - 4-7/6”” and include thefollowing:
JN 130 JNF 130
C 160 CF 160CR 160 C 175C 180 C 190CS 195
JS 6 JNS 6JNS 6
SMALL V SERIES INJECTOR SLEEVES 416-6192-81These sleeves are used with bores of 4-5/8” andinclude the following:
V6 140 V8E 170V 8 185 V 352V 278 V 470V 504 V 555VT 555 V8 210
O-Rings
6 1-800-423-3384 (Main 1-800-821-7520 (East) For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
Komatsu Diesel Engines
Komatsu Repair Tools and SuppliesThe tools for heavy duty diesel engines are categorized bythe injector sleeve areas :• 155-4, 355-4 • 110 • 125 • 170Tools are available individually or as a kit for each series.
CASTING SEAT REPAIR TOOLS - KOMATSU 155-4, 355-4 DESCRIPTION PART #The Complete 155-4, 355-4 Series Kit with Toolbox 451-6210-55Kit includes the following:Counterbore & Tapered Reamer 414-6112-10Tapered Tap 407-5310-807/8” Split Sleeve Tap Driver #3MT 449-6933-30H-Solid Tapered Plugs (5) 452-2610-80Drill Bushing 421-6213-25Taper Length Drill 421-6213-55End Facing Counterbore 414-6113-30Counterbore Pilot 421-6213-40Guide Bushing 421-6214-35Driving Arbor 414-6114-10Casting Seat Cutter 421-6214-20Seat Cutter Gauge 421-6211-25Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8' Hex Key 467-1611-08
End-Facing Counterbore
Driving Arbor
Combination Counterbore &Tapered Reamer
Taper Length Drill
Drill BushingTaperedPlugs
Split Sleeve Tap Driver
Tapered Tap
Sleeve Roll-in Tool
Sleeve Drive-in ToolLeveling Pilot
Komatsu Sleeve Removal and Installation ToolsSpecially designed for the series listed. Each tool isavailable individually or as part of a kit.
SLEEVE REMOVAL & INSTALLATION - KOMATSU 155-4, 355-4DESCRIPTION PART #The Complete 155-4, 355-4 Series Kit with Toolbox 422-6251-00Kit includes the following:Complete Tool *Includes Tool Body & Mandrel 420-6232-50
1-800-423-3384 (Main) 1-800-821-7520 (East) 7For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
Komatsu Diesel Engines
SLEEVE REMOVAL & INSTALLATION - KOMATSU 110DESCRIPTION PART #The Complete 110 Series Kit with Toolbox 422-6231-00Kit includes the following:Tap (25mm X 1.5mm) 422-6241-10Sleeve Remover 422-6241-20Sleeve Drive-in Tool 422-6241-25Sleeve Tip Roll-in Tool 422-6244-43Stud (2) 422-6244-45Allen Nut (2) 422-6244-46Roll-in Tool 422-6242-43Guide Bushing 422-6242-55Sleeve Seat Cutter 422-6242-66Injector T.P. Gauge & Leveling Tool 422-6242-70Flat Tip Protrusion Gauge (.031 - .067) 422-6242-71Flat Tip Protrusion Gauge (.051 - .087) 422-6242-723/8” Leveling Pilot 438-6611-42.385” Leveling Pilot 438-6611-4313/32” Leveling Pilot 438-6611-447/16” Leveling Pilot 438-6611-45Casting Cleaning Brush 450-6951-03
SLEEVE REMOVAL & INSTALLATION - KOMATSU 170DESCRIPTION PART #The Complete 170 Series Kit with Toolbox 451-6271-00Kit includes the following:1/4” Piloted Tap 424-6271-10Removal Tool 424-6271-20with Puller Screw, Cup & NutDriving Arbor 414-6114-10Sleeve Drive-in Tool 424-6271-30Sleeve Nose Roll-in Tool 424-6271-40Tip Expander 424-6271-68Tim Expander Driver 424-6271-69Sleeeve Hammer Tool Assembly 437-6995-25Standard Roll-in Tool 424-6271-60Guide Bushing 424-6272-10Sleeve Seat Cutter 424-6272-27Cutter Gauge 424-6272-95Gauge Handle 414-6111-30Gauge Finger 433-6991-00Flat Tip Protrusion Gauge 424-6273-11
SLEEVE REMOVAL & INSTALLATION - KOMATSU 125DESCRIPTION PART #The Complete 125 Series Kit with Toolbox 422-6241-00Kit includes the following:Special Tap 422-6241-10Sleeve Remover 422-6241-20Sleeve Drive-in Tool 422-6241-25Special Sleeve Tip Roll-in Tool 422-6244-43with thrust drive & tip cage with rollers10mm Socket Cap Screw (2) 422-6244-44Standard Sleeve Roll-in Tool 422-6242-43Guide Bushing 422-6242-56Sleeve Seat Cutter 422-6242-66Seat Cutter Gauge (T.P. .132 - .167) 422-6242-68Seat Cutter Gauge (T.P. .193 - .224) 422-6242-69Gauge Handle (2) 414-6111-30Gauge Finger 433-6991-00Casting Cleaning Brush 450-6951-03
Sleeve Seat Cutter
Guide Bushing
Sleeve Nose Roll-in Tool
Sleeve SeatCutter Gauge
Special Sleeve Tip Roll-in Toolwith thrust drive & tip cage with
rollers
Long, Thin Roll-in Tool
8 1-800-423-3384 (Main 1-800-821-7520 (East) For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
DESCRIPTION PART #The Complete 53, 71, 92 Series Kit with Toolbox 451-6410-00Kit includes the following:Counterbore & Tapered Reamer (carbide) 425-6412-10Tapered Tap 407-5307-807/8” Tap Driver #3MT 449-6933-30G-Solid Tapered Plugs (5) 452-2607-80Taper Length Drill (13/32 HSS) 425-6413-20Drill Bushing 425-6413-10End Facing Counterbore 425-6413-30Counterbore Pilot 425-6413-40GMC Countersink 425-6414-50Guide Bushing 425-6414-30Driving Arbor 414-6114-10Casting Seat Cutter (carbide) 425-6414-20Seat Cutter Gauge 425-6411-20Gauge Handle 425-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08
GM-Detroit Diesel Injector Seat Area ToolsDesigned for rebuilding the injector seat areas of thefollowing GM-Detroit Diesel engine heads:
• 53 • 71 • 92• 50 • 60
Ideal for: • repairing cracks that develop in the injector area • rebuilding the injector area due to successive
resurfacing of the face of the head
Each of the tools needed for a series are availableindividually or in a Kit.
CASTING REPAIR KITS - GM/DETROIT DIESELDESCRIPTION Series PART #Complete Kit 53, 71, 92 451-6410-00Complete Kit 50, 60 451-6470-00
Combination Counterbore & Tapered Reamer
End-Facing Counterbore
Injector Hole Countersink
Tapered Plugs
Tap Driver
Tapered Tap
1-800-423-3384 (Main) 1-800-821-7520 (East) 9For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
GM-Detroit Diesel Engines
Drill
Drill Bushing
Gauge Finger
Guide Bushing
Casting Seat Cutter
Counterbore Pilot
CASTING INJECTOR SEAT REPAIR - GM/DETROIT DIESEL 50,60DESCRIPTIONPART #The Complete 50, 60 Series Kit with Toolbox 451-6470-00Kit includes the following:5/8” Pilot Drill 433-6470-79Counterbore & Tapered Reamer 414-6112-10“H” Tap 407-5310-807/8” Tap Driver #3MT 449-6933-30Tapered Plugs - “H” (5) 452-2610-80Drill Bushing 433-6470-808” Long 13/32” Drill 433-6470-821-3/16” Counterbore Cutter 414-6113-3013/32” Pilot 425-6413-40Casting Countersink 425-6414-50Guide Bushing 433-6470-83Driving Arbor 414-6114-10Casting Seat Cutter 433-6470-84Casting Seat Cutter Gauge 433-6470-85Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08
WATER DIRECTOR REPLACEMENT - GM/DETROIT DIESEL 71, 92
DESCRIPTION PART #G-Oversize Tap 407-5308-40Special Size Drilled Plug 452-2608-55End Facing Counterbore 425-6413-30Counterbore Pilot 426-6490-95Installation Tool 425-6491-00One-Piece Water Directors 426-6491-50
GM-Detroit Diesel Water Director ReplacementFor some of the 71 and early 92 series engines, it isnecessary to replace the larger 2-piece director with asmaller, one-piece director.
INJECTOR SLEEVES & O RINGS - GM/ DETROIT DIESELInjector Sleeve 53, 71, 92 430-6495-31Heavy Duty Sleeves 53, 71, 92 430-6495-71Buna O Rings 53, 71 430-6495-32Viton O Rings 53, 71, 92 430-6495-33
10 1-800-423-3384 (Main 1-800-821-7520 (East) For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
GM-Detroit Diesel Sleeve Removal and Installation ToolsFor removing and installing new injector sleeves for:
• 53 • 71 • 92• 50 • 60 • 8.2
Specially designed for the series listed. Available
Sleeve Removal Tool
Tip Reamer
Sleeve Seat Cutter
Sleeve Installing Tool - Standard
Flaring Stud
SLEEVE INSTALLATION KITS - GM/DETROIT DIESELDESCRIPTION Series PART #Complete Kit 53, 71, 92 451-6461-00Complete Kit 8.2 451-6481-00Complete Kit 50, 60 451-6471-00Complete Kit 50, 60 Hand Operation 451-6475-00
Sleeve Installing Tool - Alternate
SLEEVE REMOVAL & INSTALLATION - GM/DETROIT DIESEL 8.2DESCRIPTION PART #The Complete 8.2 Series Kit with Toolbox 451-6481-00Kit includes the following:Sleeve Removal Tool 427-6462-10Button Hook Pick 431-6482-12Sleeve Installation Tool 431-6482-50Sleeve Tip Expander 431-6483-10Driver for Tip Reamer 431-6483-05Sleeve Tip Reamer 431-6483-00Sleeve End Facer 427-6464-10Seat Cutter (Carbide) 431-6484-50Seat Cutter Gauge 431-6484-55Gauge Handle 414-6111-30Gauge Finger 433-6991-00Flat Tip Protrusion Gauge 431-6481-823/32” Hex Key 467-1611-06Casting Cleaning Brush 450-6951-04
INJECTOR SLEEVES & O RINGS - GM/DETROIT DIESEL 8.2Injector Sleeve 432-6498-35Viton O Rings 431-6498-33
1-800-423-3384 (Main) 1-800-821-7520 (East) 11For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
DESCRIPTION PART #The Complete 50, 60 Series Kit with Toolbox 451-6471-00Kit includes the following:Sleeve Removal Tool 427-6462-10Sleeve Installation Tool (w/Pilot*) 433-6472-50
*Pilot 427-6462-60Flaring Stud 427-6463-10Driver for Tip Reamer 433-6474-40Tip Reamer 433-6463-55Sleeve End Facer 427-6464-10Guide Bushing Assembly 433-6474-30Driving Arbor 414-6114-10Sleeve Seat Cutter (Carbide) 433-6474-50Sleeve Seat Cutter Gauge 433-6476-55Gauge Handle 414-6111-30Gauge Finger 433-6991-00Tip Protrusion Gauge 433-6474-60Casting Cleaning Brush 450-6951-01
DESCRIPTION PART #The Complete 50, 60 Series Kit with Toolbox (HAND OPERATION) 451-6475-00Kit includes the following:Sleeve Removal Tool 427-6462-10Sleeve Installation Tool (w/Pilot*) 433-6472-50
*Pilot 427-6462-60Flaring Stud 427-6463-10Driver for Tip Reamer 433-6474-40Tip Reamer 433-6463-55Sleeve End Facer 427-6464-10Guide Bushing Assembly 433-6474-30Sleeve Seat Cutter (HSS) 433-6474-80Cutter Driver 433-6474-70Tip Protrusion Gauge 433-6474-60Casting Cleaning Brush 450-6951-01
OPTIONAL TOOLS AND SUPPLIES - GM-DIESELAlternate Sleeve Install. Tool 53, 71, 92 428-6462-55with No-Stretch Adjustable Stop Nut with Pilot (427-6462-60)Optional Sleeve Body Reamer53, 71, 92 429-6463-50Pilot 53, 71, 92 429-6463-51Reamer 53, 71, 92 429-6463-55Seat Cutter for Thick Sleeve 53, 71, 92 429-6464-52
Injector Sleeve(53/71/92)
O Ring(53/71/92)
Injector Sleeve(8.2)
O Ring(8.2)
INJECTOR SLEEVES & O RINGS - GM/DETROIT DIESELInjector Sleeve 53, 71, 92 430-6495-31Injector Sleeve O Ring 53, 71, 92 430-6495-32Injector Sleeve 8.2 432-6498-35Injector Sleeve O Ring 8.2 432-6498-33Injector Sleeve with O Ring 50, 60 433-6475-31Injector Sleeve 50, 60 433-6475-32Injector Sleeve O Ring 50, 60 433-6475-33
12 1-800-423-3384 (Main 1-800-821-7520 (East) For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
Caterpillar Sleeve Removal and Installation ToolsFor removing and installing new injector sleeves.Specially designed for the series listed.Select the individual tools or choose the kit to assure allthe right tools for the job.
SLEEVE REMOVAL AND INSTALLATION TOOLS - CATERPILLAR
1-800-423-3384 (Main) 1-800-821-7520 (East) 13For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
Mack Diesel Engines
Taper Length Drill Drill Bushing
Grooving Tool
HEAD GROOVING TOOL - MACKDESCRIPTION PART #Complete Tool* 444-6691-00
CASTING SEAT REPAIR TOOLS - MACK 2-VALVEDESCRIPTION PART #The Complete 2-Valve Engine Kit with Toolbox 451-6610-00 Kitincludes the following:Leveling Guide Bushing 441-6611-35Hold Down Clamp 438-6611-503/8” Leveling Pilot 438-6611-42.385” Leveling Pilot 438-6611-4313/32” Leveling Pilot 438-6611-447/16” Leveling Pilot 438-6611-45Tapered “G” Reamer 407-5207-80Tapered “G” Tap 407-5307-80Tapered “G” Plugs (5) 452-2607-807/8” Split Sleeve Tap Driver #3MT 449-6933-30Drill Bushing 438-6613-12“W” Taper Length Drill 438-6613-2013/16” Straight Shank Counterbore 438-6613-30Stop Collar 439-6613-501/8” Hex Wrench 467-1611-08
Kit includes one of the Following Drills:Straight Shank Piloted Drill 438-6612-55Morse Taper Piloted Drill 438-6612-65
Mack Casting Seat Repair Tools -
Assure all the right tools for the repair of the injector seatarea castings of 2-valve engines.
Tools are available individually and as a complete set for:• 673, 675, 676: 6 Cylinder, 2-Valve
Split Sleeve Tap Driver
Tap
Leveling Pilot
Tools and Equipment Not Listed:
For Casting Repair or Removal and Installation tools notlisted, call the factory or sales offices for information on partsand availability.
Leveling Guide Bushing
14 1-800-423-3384 (Main 1-800-821-7520 (East) For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
DESCRIPTION PART #The Complete 179, 239, 259 Series Kit with Toolbox 451-6723-00Kit includes the following:Removal Tool 447-6724-30Drive-in Tool 447-6722-10Roll-in Tool 447-6722-43
SLEEVE REMOVAL & INSTALLATION - NAVISTAR/INT’L 466DESCRIPTION PART #The Complete 466, 360, 414, 436 Series Kit with Toolbox451-6743-00Kit includes the following:Removal Tool 448-6744-30Drive-in Tool 448-6742-10Roll-in Tool 448-6742-43Casting Cleaning Brush 450-6951-06
1-800-423-3384 (Main) 1-800-821-7520 (East) 15For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
Other To o l s
OPTIONAL HEAD SERVICING TOOLS & MATERIALS -CUMMINS
• Cylinder Head Grooving Tools• Leak Detectors• Special Tools
OTHER TOOLS AND MATERIALS - CUMMINS
DESCRIPTION SERIES PART #Roll-in Tool Tension Spring Unit 250 416-6153-601” Parallels (Pair) 414-6111-40Torque Wrench Adapter 417-6152-24
LEAK DETECTOR - CUMMINS
DESCRIPTION SERIES PART #Leak Detector 220 417-6172-20Leak Detector 250, Small V 417-6172-50Leak Detector L-10/M-11 417-6172-60Leak Detector C & J 417-6172-70
Complete Cylinder Head Grooving Tool-Cummins
1” Parallels
Torque Wrench Adapter
CROSSOVER GUIDE PINSLARGE-END DIAMETER SERIES PART #.563 Cummins 335, 350 449-6937-35.625 Cummins 220, 250 449-6937-50.567 Caterpillar 3406 449-6937-66
CYLINDER HEAD GROOVING TOOL - CUMMINS• For regrooving the face of the head after resurfacing• Select from three sizes of pilots - extra tool bits also available
DESCRIPTION PART #Complete Tool 418-6191-003/8” Pilot 418-6191-117/16” Pilot 418-6191-121/2” Pilot 418-6191-13Tool Bit 418-6191-21Tool Bit for Cummins ST913 Grooving Tool 418-6199-21
16 1-800-423-3384 (Main 1-800-821-7520 (East) For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability
Other To o l s
SPLIT SLEEVE TAP DRIVERSDESCRIPTION OUTER DIAMETER PART #3/4” Split Sleeve Tap Driver #3 MT 449-6933-207/8” Split Sleeve Tap Driver #3 MT 449-6933-307/8” Split Sleeve Tap Driver #4 MT 449-6933-351” Split Sleeve Tap Driver #4 MT 449-6933-50
Diesel Injector Casting Cleaning BrushesThese Carbon Steel brushes are designed by Irontite toaid in cleaning the CASTING seat area prior to injectorsleeve installation.
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