Diamond Grinding Asphalt Pavement for Improved Performance A Beginners Guide to the Diamond Grinding Process International Grooving & Grinding Association 11/9/2015 1
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Diamond Grinding Asphalt Pavement for Improved
Performance
A Beginners Guide to the Diamond Grinding Process
International Grooving amp Grinding Association
1192015 1
SMOOTH PAVEMENTS LAST LONGER
International Grooving amp Grinding Association
1192015 2
Rough Pavement
Profile
27+ kips Wheel Load
18 kips
wavelength
amplitude
Bump in the road
Distance
Smooth Profile
Profile
27+ kips Wheel Load
18 kips
Smooth surface due to diamond grinding
Distance
Diamond Grinding
The Origins of Diamond Grinding
Diamond grinding was first used as part of an engineered system to preserve PCC Pavement in 1965
Diamond Grinding Asphalt Pavement
Asphalt pavement can be ground and grooved just like concrete pavement
Indianapolis Motor Speedway Diamond ground asphalt surface
Diamond Ground Asphalt Surface
What is Diamond Grinding
Removal of thin surface layer of pavement surface using closely spaced diamond saw blades Results in smooth level pavement surface Provides a longitudinal texture with desirable friction and low noise characteristics Frequently performed on pavements to improve smoothness increase friction repair profiledrainage and reduce tirepavement noise
Blades and Spacers
Typical Conventional Diamond Grinding (CDG) Blade Configuration
Land Area 0090
0125 0125
Saw Blade Segment
Saw Blade Core 0105
Spacer 0110
Diamond Grinding Equipment
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
SMOOTH PAVEMENTS LAST LONGER
International Grooving amp Grinding Association
1192015 2
Rough Pavement
Profile
27+ kips Wheel Load
18 kips
wavelength
amplitude
Bump in the road
Distance
Smooth Profile
Profile
27+ kips Wheel Load
18 kips
Smooth surface due to diamond grinding
Distance
Diamond Grinding
The Origins of Diamond Grinding
Diamond grinding was first used as part of an engineered system to preserve PCC Pavement in 1965
Diamond Grinding Asphalt Pavement
Asphalt pavement can be ground and grooved just like concrete pavement
Indianapolis Motor Speedway Diamond ground asphalt surface
Diamond Ground Asphalt Surface
What is Diamond Grinding
Removal of thin surface layer of pavement surface using closely spaced diamond saw blades Results in smooth level pavement surface Provides a longitudinal texture with desirable friction and low noise characteristics Frequently performed on pavements to improve smoothness increase friction repair profiledrainage and reduce tirepavement noise
Blades and Spacers
Typical Conventional Diamond Grinding (CDG) Blade Configuration
Land Area 0090
0125 0125
Saw Blade Segment
Saw Blade Core 0105
Spacer 0110
Diamond Grinding Equipment
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Rough Pavement
Profile
27+ kips Wheel Load
18 kips
wavelength
amplitude
Bump in the road
Distance
Smooth Profile
Profile
27+ kips Wheel Load
18 kips
Smooth surface due to diamond grinding
Distance
Diamond Grinding
The Origins of Diamond Grinding
Diamond grinding was first used as part of an engineered system to preserve PCC Pavement in 1965
Diamond Grinding Asphalt Pavement
Asphalt pavement can be ground and grooved just like concrete pavement
Indianapolis Motor Speedway Diamond ground asphalt surface
Diamond Ground Asphalt Surface
What is Diamond Grinding
Removal of thin surface layer of pavement surface using closely spaced diamond saw blades Results in smooth level pavement surface Provides a longitudinal texture with desirable friction and low noise characteristics Frequently performed on pavements to improve smoothness increase friction repair profiledrainage and reduce tirepavement noise
Blades and Spacers
Typical Conventional Diamond Grinding (CDG) Blade Configuration
Land Area 0090
0125 0125
Saw Blade Segment
Saw Blade Core 0105
Spacer 0110
Diamond Grinding Equipment
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Smooth Profile
Profile
27+ kips Wheel Load
18 kips
Smooth surface due to diamond grinding
Distance
Diamond Grinding
The Origins of Diamond Grinding
Diamond grinding was first used as part of an engineered system to preserve PCC Pavement in 1965
Diamond Grinding Asphalt Pavement
Asphalt pavement can be ground and grooved just like concrete pavement
Indianapolis Motor Speedway Diamond ground asphalt surface
Diamond Ground Asphalt Surface
What is Diamond Grinding
Removal of thin surface layer of pavement surface using closely spaced diamond saw blades Results in smooth level pavement surface Provides a longitudinal texture with desirable friction and low noise characteristics Frequently performed on pavements to improve smoothness increase friction repair profiledrainage and reduce tirepavement noise
Blades and Spacers
Typical Conventional Diamond Grinding (CDG) Blade Configuration
Land Area 0090
0125 0125
Saw Blade Segment
Saw Blade Core 0105
Spacer 0110
Diamond Grinding Equipment
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Diamond Grinding
The Origins of Diamond Grinding
Diamond grinding was first used as part of an engineered system to preserve PCC Pavement in 1965
Diamond Grinding Asphalt Pavement
Asphalt pavement can be ground and grooved just like concrete pavement
Indianapolis Motor Speedway Diamond ground asphalt surface
Diamond Ground Asphalt Surface
What is Diamond Grinding
Removal of thin surface layer of pavement surface using closely spaced diamond saw blades Results in smooth level pavement surface Provides a longitudinal texture with desirable friction and low noise characteristics Frequently performed on pavements to improve smoothness increase friction repair profiledrainage and reduce tirepavement noise
Blades and Spacers
Typical Conventional Diamond Grinding (CDG) Blade Configuration
Land Area 0090
0125 0125
Saw Blade Segment
Saw Blade Core 0105
Spacer 0110
Diamond Grinding Equipment
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
The Origins of Diamond Grinding
Diamond grinding was first used as part of an engineered system to preserve PCC Pavement in 1965
Diamond Grinding Asphalt Pavement
Asphalt pavement can be ground and grooved just like concrete pavement
Indianapolis Motor Speedway Diamond ground asphalt surface
Diamond Ground Asphalt Surface
What is Diamond Grinding
Removal of thin surface layer of pavement surface using closely spaced diamond saw blades Results in smooth level pavement surface Provides a longitudinal texture with desirable friction and low noise characteristics Frequently performed on pavements to improve smoothness increase friction repair profiledrainage and reduce tirepavement noise
Blades and Spacers
Typical Conventional Diamond Grinding (CDG) Blade Configuration
Land Area 0090
0125 0125
Saw Blade Segment
Saw Blade Core 0105
Spacer 0110
Diamond Grinding Equipment
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Diamond Grinding Asphalt Pavement
Asphalt pavement can be ground and grooved just like concrete pavement
Indianapolis Motor Speedway Diamond ground asphalt surface
Diamond Ground Asphalt Surface
What is Diamond Grinding
Removal of thin surface layer of pavement surface using closely spaced diamond saw blades Results in smooth level pavement surface Provides a longitudinal texture with desirable friction and low noise characteristics Frequently performed on pavements to improve smoothness increase friction repair profiledrainage and reduce tirepavement noise
Blades and Spacers
Typical Conventional Diamond Grinding (CDG) Blade Configuration
Land Area 0090
0125 0125
Saw Blade Segment
Saw Blade Core 0105
Spacer 0110
Diamond Grinding Equipment
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Diamond Ground Asphalt Surface
What is Diamond Grinding
Removal of thin surface layer of pavement surface using closely spaced diamond saw blades Results in smooth level pavement surface Provides a longitudinal texture with desirable friction and low noise characteristics Frequently performed on pavements to improve smoothness increase friction repair profiledrainage and reduce tirepavement noise
Blades and Spacers
Typical Conventional Diamond Grinding (CDG) Blade Configuration
Land Area 0090
0125 0125
Saw Blade Segment
Saw Blade Core 0105
Spacer 0110
Diamond Grinding Equipment
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
What is Diamond Grinding
Removal of thin surface layer of pavement surface using closely spaced diamond saw blades Results in smooth level pavement surface Provides a longitudinal texture with desirable friction and low noise characteristics Frequently performed on pavements to improve smoothness increase friction repair profiledrainage and reduce tirepavement noise
Blades and Spacers
Typical Conventional Diamond Grinding (CDG) Blade Configuration
Land Area 0090
0125 0125
Saw Blade Segment
Saw Blade Core 0105
Spacer 0110
Diamond Grinding Equipment
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Blades and Spacers
Typical Conventional Diamond Grinding (CDG) Blade Configuration
Land Area 0090
0125 0125
Saw Blade Segment
Saw Blade Core 0105
Spacer 0110
Diamond Grinding Equipment
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Typical Conventional Diamond Grinding (CDG) Blade Configuration
Land Area 0090
0125 0125
Saw Blade Segment
Saw Blade Core 0105
Spacer 0110
Diamond Grinding Equipment
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Diamond Grinding Equipment
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Diamond Grinding Process
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Diamond Grinding Final Surface
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Operating Grinding Machine
Important Aspects of Operation
Grinding head blade setup
Grinding head power Machine speed
Steering
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Diamond Grinding Texture Dimensions
Diamond Grinding Width of diamond blades (125 inches
Land area - 080 inches for hard aggregate - 110 inches for soft aggregate
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Blade Spacing Affects Fin Height
1192015 International Grooving amp Grinding 17Association
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
60 Blades vs 52 Blades per Foot
International Grooving amp Grinding Association
1192015 18
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Basic Components
Grinding Machine Frame
Grinding Head
Hydraulic Cylinder
Leading Bogies
Subframe
Trailing Bogies
Depth-Control Wheels
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Tracing Profile Only Gives Uniform Depth Cut
Should Remove High Spots
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Cutting Through Bumps
Machine weight is ballast To cut bumps must control
ndash Forward speed
ndash Grinding head depth
ndash Down pressure
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Cutting Through Bumps
To Verify Check for
Variation in cut depth along longitudinal cut line
Vertical cut depth match from pass to pass
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
International Grooving amp Grinding Association
1192015 23
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Checking Vertical Match of Passes
lt 3 mm 3 m 3 m straight edge
Pass 1 Pass 3Pass 2 Pass 4
Poor Match Between Passes
International Grooving amp Grinding Association
1192015 24
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
1192015 International Grooving amp Grinding Association 25
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Dog tails
Result from no horizontal overlap
Requires steady steering of grinder Attempt to maintain 25‐50 mm horizontal overlap
International Grooving amp Grinding Association
1192015 26
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Poor Overlap Between Passes Dog tail in ground surface
International Grooving amp Grinding Association 1192015 27
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Evaluate Rideability
California profilograph (or similar) Take traces before and after grinding
Should be able to provide 65 improvement over pre‐grind profile
Verify profile index against specification requirement
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Special Conditions
Expansion Joints Deflecting slabs
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Dipping into an Expansion Joint Composite Pavement or Bridge Approach
Leading wheel drops into expansion joint
Dip in surface Expansion Joint
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Deflecting Slabs Under Grinding Machine Composite Pavement
Weight of Grinding Machine Deflects Joint and Pushes Down
Any Faulting at the Joint
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Costs
Typically done on an hourly basis Ranges $70000 ‐ $100000 per hour
Additional mobilization costs are standard $250 ndash $350 per mile per unit
Not uncommon to eliminate $50000 ‐$100000 in penalty
International Grooving amp Grinding Association
1192015 32
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Production Rates
Depends on location and severity
Mark out bumps in advance of grinding operation
Measure smoothness immediately after grind
Average production ranges from 30 to 60 bumps per 10 hour shift
International Grooving amp Grinding Association
1192015 33
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
Visit Us on the Web
International Grooving and Grinding Association
at igganet
THANK YOU
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