DIAMOND / CBN GRINDING WHEELS CNC PRECISION GRINDING · CNC tool grinding Recommend Cutting speed vc: vc = 27 - 35 m/s 4 11V9 / 12V9-45° Cup wheels. number of produced tools power

DIAMOND / CBNGRINDING WHEELS

CNC PRECISION GRINDING

POWER tHROuGH INNOvAtION

DEvELOPMENt IN DIALOG WItH tHE CuStOMERS

HIGH FLEXIBILItY

CuStOMER-ORIENtED SERvICE

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Welcome to the world of precision grinding wheels

Get in shape with us

We are a competent manufacturer of Diamond and CBN grinding wheels with many years of experience in this area.

using our technical Know How and our high quality pro-ducts, we help our customers in close cooperation to incre-ase their productivity.

A high degree of flexibility along with our ability to ad-apt to customer requirements and a customer orien-tated service differentiates us from many competitors.

Your Molemab team

We view the problems of our customers as indivi-dual challenges to which we dedicate ourselves in our modern grinding centre.

through customized test programs and techni-cal analysis solutions are identified and defined. Following this, our highly qualified application engineers support customers with the successful implementation.

Ap

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Shapes:

11v9 / 12v9-45°

Application:

CNC tool grinding

Recommend

Cutting speed vc:

vc = 27 - 30 m/s

metal bonded diamond wheel

for HM-applications

metal bonded CBN-wheel

for HSS-applications

excellentedge stability

high cuttingperformance

Shapes:

11v9 / 12v9-45°

Application:

CNC tool grinding

Recommend

Cutting speed vc:

vc = 27 - 35 m/s

4

11V

9 /

12V

9-4

5° C

up w

heel

s

number of produced tools

po

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mp

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A] 24

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FO

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erie

metal hybrid diamond- and CBN-wheels in tRIBOND system

soft

hard

FORTEpro KD

FORTEpro LD

FORTEpro MD

FORTEpro KB

FORTEpro LB

FORTEpro MB

HM-application HSS-application

high cuttingperformance

high cutting performance and edge stability

high edge stability

FORtEpro metal hybrid bondFORtE metal bond

improvededge stability

high cutting performance

new improvedgrinding characteristic

e.g. D54 FORtEpro LD

FORTEpro series1A

1 /

1V1

Flu

te g

rind

ing

whe

els

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vf = 60 - 120 mm/min

vc = 16 - 18 m/s

FORTEpro series covers most common grin-ding applications on CNC machines.

to ensure optimum performance it is re-commended to sharpen the FORTEpro wheel before use (rotation direction and speed of the wheel should be the same as for the grinding operation).

Sharpening sticks to be used:

to ensure optimum performance it is recommended to dress and ba-lance the FORTEpro wheels moun-ted on your mandrels with SiC wheels (quality 8C80 J6 v01).

Dimensions on request.

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Sharpening

Dressing

better cooling

better chip removal

less power consumption

better stock removal

Advantages

FORTEpro series „porous“In

stru

ctio

ns f

or

use

15x15x50 9A220 H8 V15x15x100 9A220 H8 V50x20x200 9A180 H8 V

70

60

po

wer

co

nsu

mp

tio

n [

%]

50

40

30

20

number of produced tools

D64 FORTEpro pKD

D64 FORTEpro KD

NEW

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Polygloss HD

Polygloss pHD

Po

lishi

ng w

heel

7

0,1 mm27-30 m/s

50-100 mm/min

0,1 mm27-30 m/s

50-100 mm/min

0,1 mm27-30 m/s

20-60 mm/min

Polygloss HDGrinding wheel 1A1 and 1V1Max. cutting depthCutting speedFeed rateGrinding wheel 11V9 Max. cutting depthCutting speedFeed rateGrinding wheel 12V9-45°Max. cutting depthCutting speedFeed rate

0,3-0,5 mm27-30 m/s

50-100 mm/min

Polygloss pHDGrinding wheel 1A1 and 1V1Max. cutting depthCutting speedFeed rate

NEWperfect surface finish with higher cutting depths 0,3-0,5 mm

Po

lyglo

ssHD

to ensure optimum performance it is recommended to dress the wheels mounted on your mandrels with white corundum dressing wheels: quality 9A180 EF14 V11 P1Dimensions on request.

to ensure optimum performance it is recommended to sharpen the Polygloss HD wheel before use (rotation direction and speed of the wheel should be the same as for the grinding operation).Sharpening stick to be used: 13x25x100 9A1000/1 D13 V16 13x25x50 9A1000/1 D13 V16

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molemab’s new grinding wheel generation for flute- and cutting edge polishing.

Using solid carbide cutting tools with polished cutting edges offers considerable advantages particularly with regard to the processing of:

aluminium, copper and brass titanium wood plastics laminated materials tools for hard machining

Solid carbide cutting tools with polished cutting edges guarantee:

optimized cutting edge geometry with no chunking better chip removal longer service life reduced temperature development optimized surface quality reduced power consumption of the machine tool

In order to ensure the success of the polishing wheels you have to comply with the following requirements:

the grinding wheel should be balanced (if possible fixed on the flange) before usage

the grinding wheel should be dressed on the spindle

the grinding machine and the spindle bearing must be in good order and condition

Only, if all these conditions are met, the successful application of the abrasive wheel can be guaranteed.

Sharpening

Dressing

Polygloss HD and pHDIn

stru

ctio

ns f

or

use

Our wheels are successfully used worldwide in the

following branches.

Industrial branches

Aviation IndustryAerospace IndustryAutomotive IndustryRail IndustryEngine IndustryShipbuilding IndustryMachine Building IndustryMining IndustryOil IndustryPaper IndustryHealthcare Industry

Metalworking and Processing Industry

molemab InotechSchleifmittelindustrie GmbHHauptstrasse 179314 LaunsdorfAuStRIAtel +43 4213 4120fax +43 4213 4120 - [email protected]

molemab SpAvia Provinciale 1025050 Ome (Brescia)ItALYtel +39 030 6859888fax +39 030 [email protected]

Maclodio facilityvia XXv aprile 1525030 Maclodio (Brescia)

molemab super-abrasifs France Sas 2, rue A. Fresnel (Parc d‘activité Le Fresnel I)69680 ChassieuFRANCEtel +33 (0)4 72 21 82 39fax +33 (0)4 72 50 58 [email protected]

molemab GmbHMaria-Merian-Str. 1085521 OttobrunnGERMANYtel +49 89 6328620 0fax +49 89 6328620 [email protected]

molemab uSA Corp.150 Kendall Point DriveOswego Illinois 60543uSAtel +1 800 962 [email protected]

molemab Iberica SLuPoligono Industrial Sur (CC/Les Forques, 13-15)08754 El Papiol (Barcelona)SPAINtel +34 93 67 30 562fax +34 93 67 30 [email protected]

COMMERCIAL BRANCHES

PRODuCtION uNItS

molemab Canada2141 rue Nobel, Suite 104J3E1Z9 Sainte-Julie - QCCANADAtel +1 450 338 4241fax +1 450 338 [email protected]

molemab México SA de CvAcceso B 102-A numero 202Zona Industrial Jurica76100 QuerétaroMEXICOtel +52 442 321 [email protected]

Office Poland43-200 Pszczynaul. Bogedaina 5POLANDtel +48 502 548 [email protected]

Office ChinaLedu building, Ledu roadSongjiang zone, ShanghaiCHINAtel [email protected]

molemab Abrasives ungheria kftváci utca 81. Iv.em1056 BudapestHuNGARYtel +36 [email protected]

Primex Abrasives uSA91 Carey Road12804 Queensbury - NYuSAtel +1 800 333 0210 and + 1 450 338 4353fax +1 800 394 1732 and + 1 450 338 [email protected]

molemab uSA Corp.91 Carey Road12804 Queensbury - NYuSAtel +1 800 962 2226fax +1 888 203 [email protected]

www.molemab.com

www.molemab.com

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