Top Banner
R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes : 800 955-9967 September 2002 web: www.rmhoist.com 09/23/02 RM-LM-WD-2002-0-ENG.doc 1 Manual for LoadMate Electric Chain Hoist Wiring Diagrams for Crane Applications
30
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc1

Manual for

LoadMate Electric Chain Hoist Wiring Diagramsfor Crane Applications

Page 2: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc2

WIRING DIAGRAM SELECTION CHARTWIRING DIAGRAM SELECTION CHARTWIRING DIAGRAM SELECTION CHARTWIRING DIAGRAM SELECTION CHART ................................................................................................................................................................................................................................................................................................................ 3333CHAIN HOIST FOR QL MODULAR CRANE – PBR STYLE PUSH BUTTON PENDANTCHAIN HOIST FOR QL MODULAR CRANE – PBR STYLE PUSH BUTTON PENDANTCHAIN HOIST FOR QL MODULAR CRANE – PBR STYLE PUSH BUTTON PENDANTCHAIN HOIST FOR QL MODULAR CRANE – PBR STYLE PUSH BUTTON PENDANT............................................................................ 4444

LM Electric Chain Hoist Wiring Instruction - Chain Hoist for QL Modular Crane ......................... 4LM05 Single Speed Hoist 208v or 230v .................................................................................... 5LM05 Single Speed Hoist 460v................................................................................................. 6LM05 Two-Speed Hoist 208v or 230v or 460v........................................................................... 7LM05 Two-Speed Hoist 575v.................................................................................................... 8LM10 Single Speed Hoist 208v or 230v .................................................................................... 9LM10 Single Speed Hoist 460v............................................................................................... 10LM10/LM16/LM20/LM25 Two-Speed Hoist 208v or 230v or 460v............................................. 11LM10/LM16/LM20/LM25 Two-Speed Hoist 575v...................................................................... 12

QL MODULAR CRANE PENDANTQL MODULAR CRANE PENDANTQL MODULAR CRANE PENDANTQL MODULAR CRANE PENDANT ........................................................................................................................................................................................................................................................................................................................................ 13131313LM05/LM10/LM16/LM20/LM25 Electric Chain Hoist ................................................................. 13

CHAIN HOIST FOR CRANE – HOIST MOUNTED PUSH BUTTON PENDANTCHAIN HOIST FOR CRANE – HOIST MOUNTED PUSH BUTTON PENDANTCHAIN HOIST FOR CRANE – HOIST MOUNTED PUSH BUTTON PENDANTCHAIN HOIST FOR CRANE – HOIST MOUNTED PUSH BUTTON PENDANT................................................................................................................ 14141414LM Electric Chain Hoist Wiring Instruction - Chain Hoist for Crane........................................... 14LM05 Single Speed Hoist 208v or 230v – Telemecanique Style Push Button .......................... 15LM05 Single Speed Hoist 460v - Telemecanique Style Push Button........................................ 16LM05 Two-Speed Hoist 208v or 230v or 460v - Telemecanique Style Push Button.................. 17LM05 Two-Speed Hoist 575v - Telemecanique Style Push Button ........................................... 18LM10 Single Speed Hoist 208v or 230v - Telemecanique Style Push Button ........................... 19LM10 Single Speed Hoist 460v - Telemecanique Style Push Button........................................ 20LM10-16-20-25 Two-Speed Hoist 208v or 230v or 460v - Telemecanique Style Push Button .. 21LM10-16-20-25 Two-Speed Hoist 575v - Telemecanique Style Push Button............................ 22

LM05 Single Speed Hoist 208v or 230v – PBR Style Push Button Pendant................................ 23LM05 Single Speed Hoist 460v – PBR Style Push Button Pendant ............................................ 24LM05 Two-Speed Hoist 208v or 230v or 460v – PBR Style Push Button Pendant ...................... 25LM05 Two-Speed Hoist 575v – PBR Style Push Button Pendant................................................ 26LM10 Single Speed Hoist 208v or 230v – PBR Style Push Button Pendant................................ 27LM10 Single Speed Hoist 460v – PBR Style Push Button Pendant ............................................ 28LM10-16-20-25 Two-Speed Hoist 208v or 230v or 460v – PBR Style Push Button Pendant....... 29LM10-16-20-25 Two-Speed Hoist 575v – PBR Style Push Button Pendant ................................ 30

Page 3: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc3

Wiring Diagram Selection Chart

Is the pushbutton mounted on the hoist?

* Bridge Transformer Must Be Used For All Motions.

Yes No

Wiring DiagramChain Hoist for Crane – Hoist

Wiring DiagramChain Hoist for QL Crane

Page 4: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc4

Chain Hoist for QL Modular Crane – PBR Style Push Button Pendant

LM Electric Chain Hoist Wiring Instruction - Chain Hoist for QL Modular Crane

For the QL modular crane packages, the push button pendant is mounted on the bridge crane,utilizing a sliding festoon trolley. All leads from the pendant are terminated to the bridge controlpanel. The hoist receives the hoist and trolley control leads from the bridge panel via a festooncable.

QL modular crane packages will utilize the crane mounted push button pendant arrangement.

Use Bridge Control Transformer for All Motions

1. On the LM05 add the mainline power feed to the load side of the K10 contactor. On theLM10, 16, 20, 25 add the mainline power feed into the normal position.

2. On the LM05 remove the F100 transformer use.

3. On the LM10, 16, 20, and 25, disable the transformer by removing wires as shown on wiringdiagram.

4. On the LM10, 16, 20; 25 jumper A2 on the K10 contactor to X1:10 on the terminal strip.

5. Must purchase proper pendant plug adapter. 2309717006 - adapter from X23 to Molex plug 2309717051 - PB pigtail from X23 to no plug

*Factory not responsible for wiring completed in field. This is just a note to assistin the wiring change.

PBR Style Push Button Pendant

Page 5: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc5

LM05 Single Speed Hoist 208v or 230v

Page 6: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc6

LM05 Single Speed Hoist 460v

Page 7: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc7

LM05 Two-Speed Hoist 208v or 230v or 460v

Page 8: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc8

LM05 Two-Speed Hoist 575v

Page 9: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc9

LM10 Single Speed Hoist 208v or 230v

Page 10: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc10

LM10 Single Speed Hoist 460v

Page 11: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc11

LM10/LM16/LM20/LM25 Two-Speed Hoist 208v or 230v or 460v

Page 12: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc12

LM10/LM16/LM20/LM25 Two-Speed Hoist 575v

Page 13: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc13

QL Modular Crane PendantLM05/LM10/LM16/LM20/LM25 Electric Chain HoistThis wiring diagram of the bridge controls (shown below) is for general reference only. A wiringdiagram for the bridge controls is generated to the order to reflect the components supplied. It isfurnished under a separate cover.

Page 14: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc14

Chain Hoist for Crane – Hoist Mounted Push Button Pendant

LM Electric Chain Hoist Wiring Instruction - Chain Hoist for Crane

If the push button pendant is mounted to the chain hoist, all leads from the pendant (includingthe bridge button leads) are brought in to the hoist control panel.

Use Bridge Control Transformer for All Motions

1. Rewire X23 plug in hoist body. (X23 – the female side of the pendant plug in the hoistcontrol panel)

a) Cut two (2) wires approximately 6” long and crimp female plug onto one end. Label onewire #10, the other wire #11 and insert the wires into the X23 plug in the correspondingplug location.

b) LM05 Hoist Body:Remove wire #5 from the X1:5 terminal strip*.Remove wire #9 from the X1:9 terminal strip*.

LM10, LM16, LM20; LM25 Hoist Body:Remove wire #5 from A2 on the K10 contactor*.Remove wire #9 from the X1:9 terminal strip*.

*These wires should all be connected to the X23 plug.

2. On the LM05 remove the F100 transformer fuse.

3. On the LM05 add the mainline power feed to the load side of the K10 contactor. On theLM10, 16, 20; 25 add the mainline power feed into the normal position.

4. Wire connections between the bridge and hoist.

Wire #5 E-stop from pushbutton to A2 coil on bridge mainline contactor.Wire #9 Bridge forwardWire #10 Bridge reverseWire #11 Bridge fastControl neutral wire to X1:9 terminal strip

LM05 Hoist: Control hot wire to X1:1 terminal strip.LM10, LM16, LM20; LM25 Hoist: Control hot wire to X1:10 terminal strip.

*Factory not responsible for wiring completed in field. This is just a note to assistin the wiring change.

Page 15: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc15

LM05 Single Speed Hoist 208v or 230v – Telemecanique Style Push Button

Page 16: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc16

LM05 Single Speed Hoist 460v - Telemecanique Style Push Button

Page 17: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc17

LM05 Two-Speed Hoist 208v or 230v or 460v - Telemecanique Style Push Button

Page 18: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc18

LM05 Two-Speed Hoist 575v - Telemecanique Style Push Button

Page 19: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc19

LM10 Single Speed Hoist 208v or 230v - Telemecanique Style Push Button

Page 20: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc20

LM10 Single Speed Hoist 460v - Telemecanique Style Push Button

Page 21: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc21

LM10-16-20-25 Two-Speed Hoist 208v or 230v or 460v - Telemecanique Style PushButton

Page 22: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc22

LM10-16-20-25 Two-Speed Hoist 575v - Telemecanique Style Push Button

Page 23: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc23

LM05 Single Speed Hoist 208v or 230v – PBR Style Push Button Pendant

Page 24: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc24

LM05 Single Speed Hoist 460v – PBR Style Push Button Pendant

Page 25: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc25

LM05 Two-Speed Hoist 208v or 230v or 460v – PBR Style Push Button Pendant

Page 26: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc26

LM05 Two-Speed Hoist 575v – PBR Style Push Button Pendant

Page 27: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc27

LM10 Single Speed Hoist 208v or 230v – PBR Style Push Button Pendant

Page 28: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc28

LM10 Single Speed Hoist 460v – PBR Style Push Button Pendant

Page 29: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc29

LM10-16-20-25 Two-Speed Hoist 208v or 230v or 460v – PBR Style Push ButtonPendant

Page 30: Diagrams

R&M Materials Handling, Inc LoadMate Chain Hoist Springfield, Ohio USA Hoist Wiring Diagrams for Cranes �: 800 955-9967 September 2002 web: www.rmhoist.com

09/23/02 RM-LM-WD-2002-0-ENG.doc30

LM10-16-20-25 Two-Speed Hoist 575v – PBR Style Push Button Pendant