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SERVICE MANUAL
SERVICE MANUAL SECTION
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005to February 28, 2007 ELECTRICAL CIRCUIT
DIAGRAMS
Model: 5500iStart Date: 12/01/2005 End Date: 02/28/2007
Model: 5600iStart Date: 12/01/2005 End Date: 02/28/2007
Model: 5900iStart Date: 12/01/2005 End Date: 02/28/2007
Model: 9200iStart Date: 12/01/2005 End Date: 02/28/2007
Model: 9400iStart Date: 12/01/2005 End Date: 02/28/2007
Model: 9900iStart Date: 12/01/2005 End Date: 02/28/2007
S08316
11/03/2006
S08316Copyright11/03/2006 International Truck and Engine
Corporation
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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
i
Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .11.1. CIRCUIT
IDENTIFICATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .11.2. CIRCUIT IDENTIFICATION CHART, P. 2. . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .21.3. CIRCUIT
DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .31.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .41.5. SCHEMATIC SYMBOLS,
P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . .51.6. RELAY PINOUT, FUNCTION DATA AND SEALED
RELAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .61.7. LAMP BULB CHART, P. 7. . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.7
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .82.1. START FEED, P. 1. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.82.2. ACCESSORY, P. 2. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.92.3. BATTERY, P. 3. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.102.4. BATTERY, B2, P. 4. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.112.5. BATTERY, B2 (CONT.), P. 5. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .122.6. 3+1
BATTERY SYSTEM, P. 6. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .132.7. GROUND ADAPTER COMPOSITE,
P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142.8.
GROUND STUD COMPOSITE, P. 8.. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . .152.9. GROUND STUD COMPOSITE, P. 9.. . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.162.10. IGNITION, P. 10. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.172.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .18
3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3). . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . .193.1. W/CAT AND CUMMINS ENGINES, P. 1. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .193.2. W/OVERCRANK
PROTECTION W/CAT AND CUMMINS ENGINES, P. 2. . . . . . . . . . . . .
. . . . . . . . . . . .203.3. W/I6 HEUI ENGINE, P. 3. . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . .213.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4. . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .223.5. W/CAT AND CUMMINS ENGINES AND W/1GA
CHARGING CIRCUIT, P. 5. . . . . . . . . . . . . . . . . . . . .
.23
4. ENGINE SYSTEMS (CHAPTER 4). . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244.1.
CATERPILLAR C10, C11, C12, C13, C15, AND C16 CRUISE CONTROL, P. 1.
. . . . . . . . . . . . . . . . . .244.2. CATERPILLAR C10, C11,
C12, C13, C15, AND C16 ENGINE BRAKE, P. 2. . . . . . . . . . . . .
. . . . . . . . .254.3. CATERPILLAR C10, C11, C12, C13, C15, AND
C16 ENGINE CONTROLS, P. 3. . . . . . . . . . . . . . . . .264.4.
CUMMINS ISM, ISX CRUISE CONTROL, P. 4. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .274.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5. . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .284.6. CUMMINS ISM , ISX
ENGINE CONTROLS, P. 6. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .294.7.
CUMMINS AHD AND ISM ENGINE CONTROLS, P. 7. . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.304.8. I6 HEUI CRUISE CONTROL, P. 8. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .314.9. I6 HEUI ENGINE BRAKE, P.
9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . .324.10. I6 HEUI ENGINE CONTROLS, P. 10. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .334.11. I6 HEUI MODULE POWER AND
GROUND SYSTEM, P. 11. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . .344.12. I6 HEUI ACCELERATOR, BAP, AMBIENT
AIR TEMP SENSOR SYSTEM, P. 12. . . . . . . . . . . .354.13. I6 HEUI
SURGE TANK AND EXHAUST BRAKE SOLENOID, P. 13. . . . . . . . . . . .
. . . . . . . . . . . . . . .36
5. FANS (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .375.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C11,
C12, C13, C15 AND C16 W/ AND
N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1. . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.37
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December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/
A/C, W/ AND N/MANUAL FAN OVERRIDE SWITCH, P. 2. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .38
5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER,
P. 3.. . . . . . . . . . . . .39
6. GAUGES AND SYSTEMS (CHAPTER 6). . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .406.1. 4X2 REAR AXLE
OIL TEMPERATURE GAUGE, P. 1. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .406.2. 6X4
AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2. . . . . .
. . . . . . . . . .416.3. ENGINE OIL PRESSURE GAUGE, P. 3. . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .426.4. ENGINE OIL
TEMPERATURE GAUGE, P. 4. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .436.5. ENGINE WATER TEMPERATURE GAUGE, P. 5. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .446.6. FUEL LEVEL GAUGE, P. 6. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.456.7. PYROMETER GAUGE, P. 7. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .466.8. SPEEDOMETER
GAUGE TACHOMETER GAUGE, P. 8. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .476.9. TRANSMISSION OIL
TEMPERATURE GAUGE, P. 9. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .486.10.
VOLTMETER GAUGE, P. 10.. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .496.11. ETHER START, P. 11. .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . .506.12. MANIFOLD PRESSURE GAUGE, P. 12.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .51
7. WARNING LIGHTS (CHAPTER 7). . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .527.1.
AIR SUSPENSION RELEASE WARNING LIGHT, P. 1. . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.527.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2.. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .537.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .547.4. LOW AIR PRESSURE WARNING LIGHT, P. 4. . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .557.5. LOW FUEL LEVEL WARNING LIGHT,
P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .567.6. POWER
DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6. . . . . . . . .
. . . . . . . . . . . . . . . . . .577.7. DIFFERENTIAL LOCK WARN
LIGHT 4X2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .587.8.
DIFFERENTIAL LOCK WARN LIGHT 6X4, P. 8. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .59
8. CAB ACCESSORIES (CHAPTER 8). . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .608.1. CIGAR
LIGHTER, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .608.2. CLOCK, P. 2.. .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .618.3. ELECTRIC
WINDOW RIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .628.4. ELECTRIC WINDOW RIGHT AND LEFT, P. 4.. . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .638.5. DEFROSTER FAN(S), P. 5. . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . .648.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE
AND WASH, P. 6. . . . . . . . . . . . .658.7. HORN, P. 7. . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .668.8. MIRROR LIGHTS
AND HEATED MIRRORS, P. 8. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .678.9.
RIGHT MOTORIZED MIRROR, P. 9.. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .688.10. DUAL AXIS MOTORIZED MIRRORS,
P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .698.11. POWER
SOURCE (CB), P. 11.. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .708.12. RADIO-CB ACCOMMODATION
PACKAGE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .718.13. RADIO-CAB,
SPEAKERS, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .728.14. OWNER/OPERATOR SPARE SWITCH, P. 14. . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .738.15. ELECTRIC LOCK RIGHT
AND LEFT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .748.16.
INTERVISION DISPLAY, P. 16.. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .758.17. EATON VORAD COLLISION
AVOIDANCE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .768.18. EATON VORAD
COLLISION AVOIDANCE, P. 18. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .778.19.
TEMPERATURE/COMPASS DISPLAY, P. 19. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . .788.20. ROAD RELAY IV, P. 20.. . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.798.21. HEATED SEAT DRIVER, P. 21. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .808.22. HEATED SEAT PASSENGER,
P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.81
9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .82
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iii
9.1. AIR DRYER, P. 1. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.829.2. ABS/ATC (BENDIX), P. 2. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .839.3.
ABS/ATC (BENDIX) (CONT.), P. 3. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .849.4. ABS/ATC (BENDIX) (CONT.),
P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . .859.5. ABS/ATC (WABCO), P. 5. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.869.6. ABS/ATC (WABCO) (CONT.), P. 6. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .879.7. ABS/ATC (WABCO)
(CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .889.8. TRAILER CONNECTION BACK OF SLEEPER MOUNTED
W/TRACTOR ABS, P. 8. . . . . . . . .899.9. TRAILER CONNECTION
W/FOUR WHEEL TRAILER FRAME MOUNTED, P. 9. . . . . . . . . . . . .
.909.10. TWO SPEED AXLE WIRING, P. 10.. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .919.11. TRUCK BODY CONNECTION,
P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.929.12. TRAILER CONNECTION N/SLEEPER BACK OF CAB MOUNTED, P. 12. .
. . . . . . . . . . . . . . . . . .939.13. TRAILER CONNECTION
W/FOUR WHEEL TRAILER FRAME MOUNTED W/5000, P.
13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .949.14. MERITOR G SERIES TRANSMISSION, P. 14. .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .959.15. EATON AUTOSHIFT
TRANSMISSION CAB WIRING, P. 15. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .969.16. EATON AUTOSHIFT
TRANSMISSION TRANSMISSION WIRING, P. 16. . . . . . . . . . . . . .
. . . . . . .979.17. EATON LIGHTNING TRANSMISSION TRANSMISSION
WIRING, P. 17. . . . . . . . . . . . . . . . . . . . . .989.18.
EATON ULTRASHIFT/DM2 TRANSMISSION WIRING, P. 18. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .999.19. EATON
ULTRASHIFT/DM2 TRANSMISSION WIRING (CONT.), P. 19. . . . . . . . .
. . . . . . . . . . . . . .1009.20. EATON ULTRASHIFT/DM2 AND COBRA
SHIFTER, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . .1019.21. ABS6/ATC BENDIX AIR, P. 21.. . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.1029.22. ABS6/ATC BENDIX AIR, P. 22.. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .1039.23. ABS6/ATC BENDIX
AIR, P. 23.. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .1049.24. ABS6 ADVANCE ECU, W/BENDIX RSP, P. 24. .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .1059.25. EATON AUTOSHIFT 3, P.
25.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .1069.26. EATON AUTOSHIFT 3, P. 26.. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1079.27.
EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER, P. 27.. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .1089.28.
EATON AUTOSHIFT 3 W/COBRA SHIFTER, P. 28. . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.109
10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .11010.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1. .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .11010.2. AUXILIARY CIRCULATION FAN (HIGH ROOF),
P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . .11110.3. AUXILIARY CIRCULATION FAN
(SKYRISE), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .11210.4. BUNK
FLUORESCENT AND READING LIGHTS, P. 4. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .11310.5.
BUNK SPEAKERS, P. 5. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .11410.6. LUGGAGE
COMPARTMENT LIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.11510.7. POWER SOURCE, P. 7. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .11610.8.
REFRIGERATOR WIRING, P. 8.. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .11710.9. TV/VCR WIRING, P. 9. . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .11810.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . .11910.11. OPTIONAL SLEEPER MOUNTED RADIO
CONTROLS, P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .12010.12. SHORE POWER WIRING (08WET) NOT WITH
INVERTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . .
. . .12110.13. SHORE POWER WIRING (08WET) WITH INVERTER (08WES), P.
13. . . . . . . . . . . . . . . . . . . . . . . .122
11. LIGHT SYSTEMS (CHAPTER 11). . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12311.1.
BACK-UP LIGHTS, P. 1.. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .12311.2. CAB AND TRAILER
LIGHTS SWITCH AND RELAYS WIRING, P. 2. . . . . . . . . . . . . . .
. . . . . . . . . . . . .12411.3. CAB CLEARANCE AND IDENTIFICATION
LIGHTS, P. 3.. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .12511.4. WORK LIGHT N/SLEEPER, P. 4. . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.12611.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5. .
. . . . . . . . . . . . . . . . . . . . . . . . .12711.6. CAB DOME,
READING AND COURTESY LIGHTS W/SKYRISE, P. 6. . . . . . . . . . . .
. . . . . . . . . . . . . .12811.7. DAYTIME RUNNING LIGHTS (DRL)
USA, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .129
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11.8. FOGLIGHTS CAB/FRONT END EFFECTS, P. 8. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .13011.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9. . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.13111.10. HEADLIGHTS, P. 10.. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .13211.11.
PANEL LIGHTS, P. 11. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .13311.12. PARK/TURN/SIDE
MARKER LIGHTS WITH DRL, P. 12. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .13411.13. SPOTLIGHT, P. 13. . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .13511.14. STOP, TAIL, TURN AND HAZARD
SIGNAL LIGHTS WITH FLASHER, P. 14. . . . . . . . . . . . . . .
.13611.15. WORK LIGHT W/SLEEPER, P. 15. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .137
12. HEATER AND AIR CONDITIONER (CHAPTER 12). . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . .13812.1. AIR CONDITIONER CAB, P. 1. . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.13812.2. HEATER CAB, P. 2. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .13912.3.
HEATER BUNK AUXILIARY BLOWER, P. 3. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.14012.4. HEATER BUNK W/STANDARD TEMPERATURE CONTROL, P. 4. . . . .
. . . . . . . . . . . . . . . . . . . . . .14112.5. HEATER BUNK
W/THERMOSTAT TEMPERATURE CONTROL, P. 5. . . . . . . . . . . . . . .
. . . . . . . .14212.6. LOWERED HEATER BOX, P. 6. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .14312.7. AUX
HEATER, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .14412.8. APU SYSTEM:
DISTRIBUTION BOX, P. 8. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.14512.9. APU SYSTEM: DISTRIBUTION BOX, P. 9. . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . .14612.10. APU SYSTEM, P. 10. . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . .147
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .14813.1. LEFT GAUGE CLUSTER
(CONNECTOR 423), P. 1. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .14813.2. LEFT GAUGE
CLUSTER (CONNECTOR 424), P. 2. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .14913.3.
LEFT GAUGE CLUSTER GAUGE INFORMATION, P. 3. . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .15013.4. LEFT
GAUGE CLUSTER TERMINAL INFORMATION, P. 4. . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .15113.5. LEFT GAUGE
CLUSTER TERMINAL INFORMATION, P. 5. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .15213.6. RIGHT GAUGE CLUSTER
(CONNECTOR 420), P. 6.. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .15313.7. RIGHT GAUGE
CLUSTER GAUGE INFORMATION, P. 7. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .15413.8. RIGHT GAUGE CLUSTER
TERMINAL INFORMATION, P. 8. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . .15513.9. SPEEDOMETER/TACHOMETER MODULE
TERMINAL INFORMATION, P. 9. . . . . . . . . . . . .15613.10.
SPEEDOMETER/TACHOMETER MODULE TERMINAL INFORMATION, P. 10.. . . . .
. . . . .15713.11. CONNECTOR COMPOSITES (1), (2), (3), P. 11. . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .15813.12. CONNECTOR COMPOSITES (4), (9),
(11), (15), (20), (27), P. 12. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . .15913.13. CONNECTOR COMPOSITES (40), (41),
(42), (43), (48), (65), P. 13.. . . . . . . . . . . . . . . . . . .
. . . . . . . .16013.14. CONNECTOR COMPOSITES (66), (71), (72),
(76), (77), (94), P. 14.. . . . . . . . . . . . . . . . . . . . . .
. . . . .16113.15. CONNECTOR COMPOSITES (100), (100A), (105),
(111), (112), (113), (115), P. 15. . . . . . . . . .16213.16.
CONNECTOR COMPOSITES (116), (117), (118), (127A), (128), P. 16. . .
. . . . . . . . . . . . . . . . . . . . . .16313.17. CONNECTOR
COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147),
(148), P.
17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .16413.18. CONNECTOR COMPOSITES (149), (150), (151),
(152), (161), (162), P. 18. . . . . . . . . . . . . . . . . .
.16513.19. CONNECTOR COMPOSITES (165), (166), (167), (170), (171),
(180), P. 19. . . . . . . . . . . . . . . . . . .16613.20.
CONNECTOR COMPOSITE (190), P. 20.. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .16713.21. CONNECTOR COMPOSITES (196), (199), (200),
(201), (209), (211), (214), (216), P. 21. . . .16813.22. CONNECTOR
COMPOSITES (217), (218), (220), (221), P. 22. . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .16913.23. CONNECTOR
COMPOSITES (227), (228), (229), P. 23. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .17013.24.
CONNECTOR COMPOSITES (230), (231), (236), (241), P. 24. . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .17113.25.
CONNECTOR COMPOSITES (243), (244), (249), (250), (251), P. 25. . .
. . . . . . . . . . . . . . . . . . . . . . .17213.26. CONNECTOR
COMPOSITES (252), (260), (267), P. 26. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .17313.27.
CONNECTOR COMPOSITES (268), (273), (275), (278), (282), (289), P.
27. . . . . . . . . . . . . . . . . . .17413.28. CONNECTOR
COMPOSITES (290), (291), (292), (293), (294), (296), P. 28. . . . .
. . . . . . . . . . . . . .17513.29. CONNECTOR COMPOSITES (298),
(299), (311), (312), (313), (315, 316), P. 29. . . . . . . . . . .
. .17613.30. CONNECTOR COMPOSITES (316), (318), (320), (321),
(322), (323), P. 30. . . . . . . . . . . . . . . . . . .177
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13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352),
(353), (354), P. 31. . . . . . . . . . .17813.32. CONNECTOR
COMPOSITES (355), (360), (363), (379), (393), (396), P. 32. . . . .
. . . . . . . . . . . . . .17913.33. CONNECTOR COMPOSITES (400),
(402), (403), (404), (406), (409), P. 33. . . . . . . . . . . . . .
. . . . .18013.34. CONNECTOR COMPOSITES (417), (420), (421), P.
34.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .18113.35. CONNECTOR COMPOSITES (422), (423),
(424), (425), (426), P. 35. . . . . . . . . . . . . . . . . . . . .
. . . . .18213.36. CONNECTOR COMPOSITES (427), (428), (429), (430),
P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .18313.37. CONNECTOR COMPOSITES (433), (434), (435), P. 37.. .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . .18413.38. CONNECTOR COMPOSITES (436), (437), (440), (441),
(442), P. 38. . . . . . . . . . . . . . . . . . . . . . . . .
.18513.39. CONNECTOR COMPOSITES (453), (454), P. 39. . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .18613.40. CONNECTOR COMPOSITES (455), (456), (460),
(462), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . .18713.41. CONNECTOR COMPOSITES (462), (463), P. 41. . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . .18813.42. CONNECTOR COMPOSITES (463), P. 42.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .18913.43. CONNECTOR
COMPOSITES (464), P. 43. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.19013.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470),
(1000), P. 44. . . . . . . . . . . . . . . . .19113.45. CONNECTOR
COMPOSITES (474), (480), (481), (482), (483), (489), P. 45. . . . .
. . . . . . . . . . . . . .19213.46. CONNECTOR COMPOSITES (491),
(492), (494), (495), (497), (498), (499), (501), P. 46. .
.19313.47. CONNECTOR COMPOSITES (502), (503), (504), (506), P. 47.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.19413.48. CONNECTOR COMPOSITES (509), (511), (512), (513), (514),
(515), P. 48. . . . . . . . . . . . . . . . . . .19513.49.
CONNECTOR COMPOSITES (517), (520), (521), (522), (523), (524),
(525), (526), P. 49. . .19613.50. CONNECTOR COMPOSITES (528),
(529), (530), (531), (550), (560), (562), (574), P. 50. .
.19713.51. CONNECTOR COMPOSITES (575), (576), (577), (578), (579),
(582), P. 51. . . . . . . . . . . . . . . . . . .19813.52.
CONNECTOR COMPOSITES (584), (585), (587), P. 52.. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.19913.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600),
P. 53. . . . . . . . . . . . . . . . . . . . . . . . .20013.54.
CONNECTOR COMPOSITES (603), (604), (605), (606), (607), (610),
(611), P. 54. . . . . . . . . . .20113.55. CONNECTOR COMPOSITES
(612), (613), (640), (642), (643), (659), P. 55. . . . . . . . . .
. . . . . . . . .20213.56. CONNECTOR COMPOSITES (662), (675),
(676), (690), P. 56. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .20313.57. CONNECTOR COMPOSITES (720), (753),
(755), (766), (767), (768), P. 57. . . . . . . . . . . . . . . . .
. .20413.58. CONNECTOR COMPOSITES (769), (770), (771), (774),
(775), (776), (777), (778), (789), P.
58.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .20513.59. CONNECTOR COMPOSITES (791), (823), (851),
(854), (884), (885), (887), P. 59. . . . . . . . . . .20613.60.
CONNECTOR COMPOSITES (904), (905), (906), P. 60.. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.20713.61. CONNECTOR COMPOSITES (907), (909), (912), (913), (914),
(915), (916), (918), P. 61. . .20813.62. CONNECTOR COMPOSITES
(922), (923), (925), P. 62.. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .20913.63. CONNECTOR
COMPOSITES (926), (930), (935), (936), (937), P. 63. . . . . . . .
. . . . . . . . . . . . . . . . . .21013.64. CONNECTOR COMPOSITES
(938), (939), (940), (941), (942), P. 64. . . . . . . . . . . . . .
. . . . . . . . . . . .21113.65. CONNECTOR COMPOSITES (955), (956),
(962), (963), (992), (993), (994), P. 65. . . . . . . . . .
.21213.66. CONNECTOR COMPOSITES (995999), (1000), (1033), (1034),
P. 66. . . . . . . . . . . . . . . . . . . . . . . .21313.67.
CONNECTOR COMPOSITES (1039), (1040), (1041), (1042), (1043),
(1044), P. 67. . . . . . . . . .21413.68. CONNECTOR COMPOSITES
(1045), (1046), (1047), (1048), P. 68. . . . . . . . . . . . . . .
. . . . . . . . . . . . .21513.69. CONNECTOR COMPOSITES (1049),
(1050), (1051), P. 69. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . .21613.70. CONNECTOR COMPOSITES (1053),
(1054), (1056), (1057), P. 70. . . . . . . . . . . . . . . . . . .
. . . . . . . . .21713.71. CONNECTOR COMPOSITES (1058), (1059),
(1060), (1084), (1085), (1086), (1088), (1090F),
P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . .21813.72. CONNECTOR COMPOSITES (1090M), (1091), (1093),
(1094), (1095), P. 72. . . . . . . . . . . . . . . . .21913.73.
CONNECTOR COMPOSITES (1097), (1098), (1099), (1108), P. 73. . . . .
. . . . . . . . . . . . . . . . . . . . . . .22013.74. CONNECTOR
COMPOSITES (1110), (1112), (1113), (1125), (1126), P. 74. . . . . .
. . . . . . . . . . . . . .22113.75. CONNECTOR COMPOSITES (1127),
(1128), (1130), (1135), P. 75. . . . . . . . . . . . . . . . . . .
. . . . . . . . . .22213.76. CONNECTOR COMPOSITES (1137), (1138),
(1139), (1140), (1141), P. 76. . . . . . . . . . . . . . . . . . .
.22313.77. CONNECTOR COMPOSITES (1155), (1156), (1157), (1158),
(1159), (1170), P. 77. . . . . . . . . . .22413.78. CONNECTOR
COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7 AND J4,
P.
78.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .22513.79. CONNECTOR COMPOSITES (1190), (1193), (1194),
(1195), (1223), (1224), (1225), P.
79.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .226
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vi 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C),
(1239), (1240), P. 80. . . . . . . . . .22713.81. CONNECTOR
COMPOSITES (1241), (1243), (1244), (1258), (1260), (1261), P. 81. .
. . . . . . . .22813.82. CONNECTOR COMPOSITES (1262), (1263),
(1264), (1265), (1279), P. 82. . . . . . . . . . . . . . . . . .
.22913.83. LEFT BLANK INTENTIONALLY, P. 83. . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . .23013.84. CONNECTOR COMPOSITE (1285), P.
84.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .23113.85. CONNECTOR
COMPOSITES (1286), (1287), (1288), (1289), (1290), P. 85. . . . . .
. . . . . . . . . . . . .23213.86. CONNECTOR COMPOSITES (1304),
(1305), (1306), (1307), (1308), (1309M), P. 86. . . . . . .
.23313.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313),
(1315), (1316OL), (1316PL), P.
87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .23413.88. CONNECTOR COMPOSITES (1321), (1322),
(1323), (1324), (1327), (1328), P. 88. . . . . . . . . .23513.89.
CONNECTOR COMPOSITES (1331), (1332), P. 89. . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.23613.90. CONNECTOR COMPOSITES (1348), (1349), P. 90. . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . .23713.91. CONNECTOR COMPOSITES (1360), (1361), (5710L), P.
91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .238
14. POWER DISTRIBUTION LAYOUT (CHAPTER 14). . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .23914.1. POWER DISTRIBUTION CENTER,
FUSE AND CIRCUIT BREAKER LOCATION, P. 1. . . . . .23914.2. FUSE AND
CIRCUIT BREAKER LOCATION (CONT.), P. 2.. . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .24014.3. RELAY
LOCATION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .24114.4. PRO SLEEPER FUSE INDEX,
P. 4.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.242
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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
1
1. INSTRUCTIONS AND CHARTS (CHAPTER 1)1.1. CIRCUIT
IDENTIFICATION CHART, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
P52600M
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
29JUL98 01
INSTRUCTIONS AND CHARTS FOR ALL MODELSRROEPKE
AE08-52011
CHAPTER 1
ADDED DESC AT 38 & 41. A 55093FJKP 4MAR02
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CIRCUITNUMBER
DESCRIPTION - COLOR
GENERATOR - CHARGE - RED
GROUND - WHITE
BATTERY FEED - RED
STARTER CONTROL - PINK
ENGINE SHUT-OFF - GRAY
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
ETHER START - TAN
ENGINE COOLING - TAN
ENGINE BRAKE GRAY
VOLTMETER - TAN
INSTRUMENT FEED - TAN
ENGINE WATER TEMPERATURE - TAN
ENGINE OIL TEMPERATURE - TAN
TRANSMISSION OIL TEMPERATURE - TAN
AXLE OIL TEMPERATURE - TAN
WATER LEVEL - TAN
ENGINE OIL PRESSURE - TAN
FUEL LEVEL - TAN
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
LOW AIR PRESSURE WARNING - GRAY
POWER DIVIDER LOCK (PDL) - GRAY
SPEEDOMETER - GRAY
TACHOMETER - GRAY
HEADLIGHT - HIGH BEAM - YELLOW
TURN SIGNAL - ORANGE
CLEARANCE AND IDENTIFICATION LIGHTS - BROWN58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
PANEL LIGHTS - DARK BLUE
COURTESY AND DOME LIGHTS - DARK BLUE
AUXILIARY LIGHTS - YELLOW
5TH WHEEL/WORK LIGHT - ORANGE
DAYTIME RUNNING LIGHTS - YELLOW
TAIL LIGHTS - BROWN
STOP LIGHTS - ORANGE
BACK-UP LIGHTS - ORANGE
CIRCUITNUMBER
DESCRIPTION - COLOR
IGNITION FEED - PINK
KEY SWITCH FEED - RED
AIR DRYER - GRAY
LIGHT SWITCH FEED - YELLOW
DIMMER SWITCH - YELLOW
HEADLIGHT - LOW BEAM - YELLOW
TURN SIGNAL LIGHTS - LEFT - ORANGE
TURN SIGNAL LIGHTS - RIGHT - ORANGE
TRAILER AUXILIARY - ORANGE
PYROMETER - TAN
DIFFERENTIAL LOCK - GRAY
PARKING/MARKER LIGHTS - BROWN
HAZZARD LIGHTS - ORANGE
ALTERNATOR - RESISTANCE - RED
ACCESSORY FEED - LIGHT BLUE
FRONT AXLE - GRAY
FUEL PUMP - TANGENERATOR - FIELD - LIGHT BLUE
GLOW PLUG/PRE-HEATER - PINK
AMMETER - TAN
ENGINE OIL LEVEL - TAN
PARK BRAKE WARNING - GRAY
ANTI-THEFT WARNING - LIGHT GREEN
POWER TAKE-OFF WARNING - GRAY
AIR SUSPENSION - GRAY
LICENSE PLATE LIGHT - BROWN
OUTSIDE AIR TEMP/COMPASS - TAN
HEATED SEAT - LIGHT GREEN
Figure 1 Circuit Identification Chart, page 1
S08316
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2 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
1.2. CIRCUIT IDENTIFICATION CHART, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
P52600M 29JUL98 02
INSTRUCTIONS AND CHARTS FOR ALL MODELSRROEPKEGSC2 ADDED CIR 73
DESC
AE08-52011
CHAPTER 1
A P53583SJPM 10DEC01
ADDED SEAT BELTS. B 55093FJKP 4MAR02
73
74
75
76
77
78
79
80
81
82
83
84
85
86
CIRCUITNUMBER
DESCRIPTION - COLOR
HEATER BLOWER MOTOR - LIGHT GREEN
87
88
89
90
91
92
93
94
95
96
97
98
99
CIRCUITNUMBER
DESCRIPTION - COLOR
AIR CONDITIONER - LIGHT GREEN
MIRRORS - HEATED * MOTORIZED - LIGHT GREEN
POWER WINDOW - LIGHT GREEN
CIGAR LIGHTER - LIGHT GREEN
HORN - ELECTRIC - GRAY
RADIO - ENTERTAINMENT - LIGHT GREEN
WINDSHIELD WASHER - GRAY
CLOCK/HOURMETER - LIGHT GREEN
DATA LINK AND DIAGNOSTICS - BLACK
AXLE SHIFT CONTROL - TAN
THROTTLE POSITION SENSOR - VIOLET
CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET
AUXILIARY FAN - LIGHT GREEN
POWER DOOR LOCKS - LIGHT GREEN
WINDSHIELD WIPERS - GRAY
TRANSMISSION (ELECTRONIC) - TAN
ANTILOCK BRAKES - GRAY
EXHAUST EMISSION - TAN
SNOW PLOW LIGHTS - YELLOW
* NOTE:
NOT ALL CIRCUITS MAY BE USED.
COLORS ABOVE ARE NEW STD COLORS FOR MAJOR HARNESSES.
INTERCOMMUNICATIONS - VIOLET
HYDRAULIC BRAKE PUMP - GRAY
COLLISION AVOIDANCE SYSTEM - LIGHT BLUE
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
SEAT BELTS - LIGHT GREEN
Figure 2 Circuit Identification Chart, page 2
S08316
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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
3
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
Figure 3 Circuit Diagram Instructions, page 3
S08316
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4 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4
Figure 4 Circuit Diagram Instructions, page 4
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
5
1.5. SCHEMATIC SYMBOLS, P. 5
Figure 5 Schematic Symbols
S08316
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6 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
1.6. RELAY PINOUT, FUNCTION DATA AND SEALED RELAY, P. 6
Figure 6 Relay Pinout, Function Data and Sealed Relay
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
7
1.7. LAMP BULB CHART, P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
RROEPKE
LAMP BULB CHART
29JUL98 07
INSTRUCTIONS AND CHARTS FOR ALL MODELS
P52600M AE08-52011
CHAPTER 1
A 55093FADDED & EDITED SLPR ITEMS JKP 4MAR02
BULB APPLICATION WATTS OR CANDLEPOWER TRADE NUMBER
2 CANDLEPOWER.......................... 57AIR RESTRICTION
GAUGE..............................
BACK-UP LIGHTS.....................................
CIGAR LIGHTER......................................
CLOCK - ANALOG.....................................
COURTESY LIGHT.....................................
DOME LIGHT.........................................
FOG LIGHT..........................................
HEADLIGHTS
HIGH/LOW BEAMS..............................
HIGH BEAM INDICATOR...............................
INSTRUMENT CLUSTER
ILLUMINATION LIGHT.............................
WARNING LIGHT.................................
READING LIGHT......................................
SIDE TURN SIGNAL - 9200/9400/9900..................
32 CANDLEPOWER.........................
1 CANDLEPOWER..........................
2 WATTS............................
21 CANDLEPOWER.........................
21 CANDLEPOWER.........................
100 WATTS..............................
32/3 CANDLEPOWER.......................
65/35 WATTS............................
3 CANDLEPOWER..........................
0.5 CANDLEPOWER........................
1 CANDLEPOWER..........................
0.5 CANDLEPOWER........................
15 CANDLEPOWER.........................
1156
1455
VDO-600 802
1142
1142
4921-1
3157
6053
168
37
161
37
1003
3157
SLEEPER
DOME LIGHT......................................... 15
WATTS............................... F15T8-CW
FRONT TURN SIGNAL
9200/9400/9900 INCANDESCENT
SPEEDOMETER....................................... 161
9200/9400/9900.....................................
HEATER AND AIR CONDITIONER CONTROLS................
SPOTLIGHT..........................................
STOP-TAIL-TURN SIGNAL..............................
1 CANDLEPOWER..........................
30 WATTS...............................
32/3 CANDLEPOWER.......................
4405
1157
LUGGAGE COMPARTMENT LIGHT..........................
READING LIGHT......................................
12 CANDLEPOWER.........................
12 CANDLEPOWER.........................
211-2
912
EXTERIOR MIRROR LIGHT.............................. 2
CANDLEPOWER.......................... 1895
HIGH/LOW BEAM............................... 65/35
WATTS............................ H5054
HALOGEN (OPTIONAL)
CLEARANCE/IDENTIFICATION LIGHTS - SMALL............
CLEARANCE/IDENTIFICATION LIGHTS - LARGE............
2 CANDLEPOWER..........................
4 CANDLEPOWER..........................
194
904
TACHOMETER......................................... 1
CANDLEPOWER.......................... 161
TURN SIGNAL INDICATOR............................. 0.5
CANDLEPOWER........................ 37
WORK LIGHT......................................... 35
WATTS............................... 4411
32/3 CANDLEPOWER.......................
OVERHEAD CABINET LIGHT.............................
TV/VCR & MICROWAVE CABINET LIGHT...................
12 CANDLEPOWER.........................
12 CANDLEPOWER......................... 211-2
211-2
Figure 7 Lamp Bulb Chart
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8 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)2.1.
START FEED, P. 1
Figure 8 Start Feed
S08316
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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
9
2.2. ACCESSORY, P. 2
Figure 9 Accessory
S08316
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10 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
2.3. BATTERY, P. 3
Figure 10 Battery, B1
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
11
2.4. BATTERY, B2, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12V POWER DISTRIBUTION - BATTERY
12FEB99 AE08-52502 04
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 2
P52739ESEB//ADDED 14BW A
RMVD 14N, ADDED 14AX. 55093FBJKP 4MAR02
14BW6RD
14X10RD
7510LT GN
F1-A 30A
77T14LT GN
F1-B 10ATO A/C CONTROL RELAY
14Z10RD
14H6RD
14B10RD
6810BN
5018YL
14D10RD
50A18YL
5114YL
F3-C 30A
F3-D 10A
F8-A 10A
F8-B 25A
TO CAB & TRAILER TAIL RELAY
TO HEADLIGHT SWITCH
TO HEADLIGHT SWITCH
58D12BN
14E10RD
F3-A 20ATO TRAILER MARKER RELAY
7012OR
F3-B 20A
TO HEADLIGHT RELAY
TO STOP LIGHT SWITCH
(CH 12,PG 2)
(CH 12,PG 1)
(CH 11,PG 2)
(CH 11,PG 2)
(CH 11,PG 9)
(CH 11,PG 9)
(CH 11,PG 9)
(CH 11,PG 14)
14M10RD XXX
XXX
14T10RD
65A14OR
6318DK BL
F6-A 20A
F6-B 10A
F2-A 15A
F2-B 10A
14AX18RD
B2BATTERYADAPTER
(498)
TO OWNER/OPERATOR OPTION
TO OWNER/OPERATOR OPTION
TO WORK LIGHT
TO REFRIGERATOR FUSE
TO DOME & COURTESY LIGHTS
14A
H10R
D
8414LT GN TO CAB CIGAR LIGHTER
EXTRA FUSES PROVIDEDFOR OWNER/OPERATORCONNECTION
**
**
**
(CH 11,PG 15)
(CH 8,PG 1)
(CH 11,PG 5)
(CH 10,PG 8)
86K14LT GN
(CH 8,PG 11)
14AA14RD TO POWER SOURCE
F5-D 20A
63P16DK BL
14Y14RD
F1-D 15ATO SPOTLIGHT & READINGLIGHTS (CH 11,PG 5,13)
B2BATTERY
STUD
14AR10RD
F10-A 30A *14AS10RD TO OWNER/OPERATOR SPARE
SWITCH W/FUSE (CH 8,PG 14)
FUSE LOCATIONS VARY -CHECK INSIDE POWERDISTRIBUTION CENTERFOR
ACTUAL LOCATION.
*
(CH 12,PG 2)TO HEATER CONTROL RELAY75A14LT GN
F1-C20A
BA
BA
TO HIGH SPEED RELAY
TYPE 1 ONLY
TYPE 1 ONLY
97DL14VT (CH 4,PG 3,6,10,14)
TO DATA LINK
14W6RD
Figure 11 Battery, B2
S08316
-
12 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
2.5. BATTERY, B2 (CONT.), P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
12V POWER DISTRIBUTION - BATTERY
AE08-52502 05
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 2
55093FAADDED O/H CABINET LTS TO
F10-D & AUX CIR FAN PG WAS 1, F8-D WAS CH 10, PG 3,5.
JKP 4MAR02
FUSE LOCATIONS VARY -CHECK INSIDE POWERDISTRIBUTION CENTERFOR
ACTUAL LOCATION.
*
TO SLEEPER POWER SOURCE
F10-C 20A14AW10RD
14AK6RD
*14AY12RD
(CH 10,PG 7)
TO AUX BUNK BLOWER RELAY
F10-B 15A*(CH 12,PG 3)
F10-A 30A14AU10RD
75AW10LT GN TO SLEEPER BLOWER RELAYS
(CH 12,PG 3)
*
F8-D 20A14AP14RD
63AA14DK BL TO SLEEPER LIGHTS/LUGGAGE
COMPARTMENT LIGHTS(CH 10,PG 4,6)
B2BATTERY
STUD
14AV10RD
14AX10RD TO AUX CIRCULATION FAN
*(CH 10,PG 1-3)
F10-D 30A
75AX14LT GN
TO TV/VCR WIRING(CH 10,PG 9)
TO OVERHEAD CABINET LIGHTS(CH 10,PG 10)
Figure 12 Battery, B2 (cont.)
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
13
2.6. 3+1 BATTERY SYSTEM, P. 6
Figure 13 3+1 Battery System
S08316
-
14 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
2.7. GROUND ADAPTER COMPOSITE, P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
U00EDL2
12V POWER DISTRIBUTION - GROUND ADAPTER COMPOSITE
07AE08-52502P50317A
CHAPTER 2
12FEB99
5000/9100/9200/9400/9900REVISED 11-GBC &
11-GBD. ADDED 38-G & 38-GB.
A 55093FJKP 4MAR02
*NOTE - A GROUND ADAPTER AS REFERRED TO IN THIS MANUAL IS AN
INTERNALLY BUSSED CONNECTOR USED TO CONNECT & DISTRIBUTE GROUND
CIRCUITS TO VARIOUS POINTS IN THE VEHICLE.
11-GA12WH
11-GC10WH
11-GX18WH
RIGHT MOTORIZED MIRROR
GROUNDADAPTER
(453)
GROUNDADAPTER
(456)
11-GE12WH
11-GAW14WH
13-GAD18WH
94-G16WH
11-GAC14WH
AIR DRYER RELAY
ABS RELAYS
FOG LIGHT RELAY & SWITCH
GROUNDADAPTER
(455)
11-GY10WH
11-GBC12WH
11-GAV18WH
AUXILIARY BUNK BLOWER RELAY& SLEEPER OPTIONS
CLOCK
GROUNDADAPTER
(454)
11-GB8WH
11-GD8WH
11-GI10WH
11-G8WH
GNDSTUD
25-G18WH PYROMETER CONTROL MODULE
(CH 8,PG 9)
(CH 9,PG 1)
(CH 9,PG 2,5)
(CH 11,PG 8)
(CH 12,PG 3 ; CH 10,PG 6-10)
(CH 8,PG 2 CH 11,PG 11)
(CH 6,PG 7)
(LEFTDASH
PANEL)
(RIGHTDASH
PANEL)
11-G
A6W
H
TO ENGGND
(CH 3,PG 1-4)
GNDSTUD
RIGHT WINDOW SWITCH & RELAY(CH 8,PG 3)
G1
G4
G3
G2
11-GAD18WH
SLEEPER OPTIONS(CH 10,PG 1-4)
11-GBD12WH
ABS TRAILER RELAY13-GCP
14WH
11-GAE18WH
(CH 8,PG 8)RIGHT POWER MIRROR
(CH 9,PG 8)11-GZ18WH LEFT POWER MIRROR
(CH 8,PG 8)
11-GT18WH
62-GL18WH
62-GN18WH
62-GK18WH
62-GJ18WH
11-GR14WH
62-GQ18WH
62-GR18WH
DATA LINK 6-WAY(CH 4,PG 3,6,10,14)
CRUISE ON/OFF SWITCH(CH 4,PG 1,4,8)
CRUISE SET/RESUME SWITCH(CH 4,PG 1,4,8)
ENG BRAKE ON/OFF(CH 4,PG 2,5,9)
ENG BRAKE SELECT
INC/DEC IDLE DIAG(CH 4,PG 10,14)
DIAG ON/OFF(CH 4,PG 14)
(CH 4,PG 2,5,9)CUMMINS & DET.
CUMMINS ONLY
DEIS. ONLY
38-G18WH DRIVER HEATED SEAT
(CH 8,PG 21)38-GB18WH PASSENGER HEATED SEAT
(CH 8,PG 22)
Figure 14 Ground Adapter Composite
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
15
2.8. GROUND STUD COMPOSITE, P. 8
Figure 15 Ground Stud Composite
S08316
-
16 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
2.9. GROUND STUD COMPOSITE, P. 9
Figure 16 Ground Stud Composite
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
17
2.10. IGNITION, P. 10
Figure 17 Ignition
S08316
-
18 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CHAPTER 2
12FEB99
12V POWER DISTRIBUTION - PANEL LIGHTS ADAPTER
COMPOSITE
P50317A
U00EDL2 5000/9100/9200/9400/9900
AE08-52502 11A 55093FADDED CIR 62X & 86-GKJKP 4MAR02
11-GF10WH
GNDSTUD
62-GC18WH
62-GB18WH
62-GD18WH
L4PANEL
LTS GNDADAPTER
(506)
LEFT SIDE CLUSTER
RIGHT SIDE CLUSTER
SPEEDO/TACH MODULE
(CH 11,PG 11)
(CH 11,PG 11)
(CH 11,PG 11)
PANELLIGHT
SWITCH(425)
AC
B
D
F
L1PANEL
LTS FEEDADAPTER
(503)
(LEFTDASH
PANEL)
11-GD8WH
62-GAS18WH
62-GAR16WH
HEADLIGHT SWITCH
TRAILER LIGHTS SWITCH(CH 11,PG 9)
(CH 11,PG 2)
11-GK16WH
11-GT18WH CRUISE/DIAGNOSTIC/ENG
BRAKE SWITCHES
62-GAY18WH ETHER START SWITCH
(CH 6,PG 11)
11-G
P12W
H
62-G
W18W
H
11-G
S16W
H
(CH 11,PG 11)
62B18DK BL
SPEEDO/TACH MODULE62C
18DK BL LEFT SIDE CLUSTER
WIPER SWITCH(CH 8,PG 6)
(CH 11,PG 11)
62D18DK BL
62AG16DK BL
RIGHT SIDE CLUSTER(CH 11,PG 11)
62T16DK BL CIGAR LIGHTER LIGHT
(CH 11,PG 11)
62
W16
DK
BL
62W
16D
K B
L
62A
16D
K B
L62
A1
6D
K B
L
62
16D
K B
L
(CH 11,PG 11)
HEADLIGHT SWITCH62AP
16DK BL DOME LIGHT SWITCH
TRAILER LIGHTS SWITCH(CH 11,PG 2)
(CH 11,PG 9)
62AS16DK BL
62AR16DK BL
HEATER CONTROL PANEL LIGHT(CH 11,PG 11)
62P16DK BL
62S
16D
K B
L
62AQ16DK BL CLOCK
(CH 8,PG 3)
62AL16DK BL
(CH 11,PG 11)
(CH 11,PG 8)
RIGHT WINDOW SWITCH
FOG LIGHT SWITCH62AN16DK BL
62M
16
DK
BL
(CH 4,PG 1,2,4-6,8-10,12-14)
62AV16DK BL
ETHER START SWITCH(CH 8,PG 9)
62AY16DK BL
62AW16DK BL
CRUISE/DIAGNOSTIC/ENGBRAKE SWITCHES
RT MOTO MIRRORS SW
L2PANEL
LTS FEEDADAPTER
(504)
62A
E16D
K B
L
62AB16DK BL GAUGE PANEL LIGHT
(CH 11,PG 11)
62-GAB18WH GAUGE PANEL LIGHT
(CH 11,PG 11)
62-GH18WH SPARE SWITCH N/FUSE
(CH 8,PG 14)
11-GAL18WH SPARE SWITCH W/FUSE
(CH 8,PG 14)
62H16DK BL SPARE SWITCH N/FUSE
(CH 8,PG 14)
62U16DK BL SPARE SWITCH W/FUSE
(CH 8,PG 14)
(CH 4,PG 1,2,4-6,8-10,12-14)
62BP16DK BL
BUNK CONTROL PNL SWITCH(CH 10,PG 3,8,9)
62M16DK BL
ENGINE FAN OVERRIDE SWITCH(CH 5,PG 3,4)
(CH 6,PG 11)
REFRIGERATOR SWITCH(CH 10,PG 6)
62X16DK BL
REFRIGERATOR SWITCH(CH 10,PG 6)
86-GK18WH
Figure 18 Panel Lights Adapter Composite
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
19
3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3)3.1. W/CAT
AND CUMMINS ENGINES, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
26JUL01
CHARGING AND CRANKING (12V)W/CAT AND CUMMINS ENGINES
AE08-54038 01
5000/9200/9400/9900U00CJB5
54719V
CHAPTER 3
S
M
B
+
17
C 0
8PK
B
M
S
- -
BATTERIES
STARTERMAGNETICSWITCH
CRANKINGMOTORSOLENOID
2/O BK
11-GS02BK
FRAMEGROUND
ENGINEGROUND
11-GA06WH
CABJ4 GROUND
2-G04WH
4/0 BK
+- -
4/0 BK
(2) 12GA, BLFUSIBLE LINKS
06B
K
06B
K
4/0 BK
06B
K
06B
K
+- -
+- -
06B
K
06B
K 01B
K
FRAMEGROUND
4/0
BK
17B
16
PK
(2)
17B
14P
K
CRANKING MOTOR
FROM SENSORGROUND SPLICE(CH 3,PG 2 CH 5,PG 2 CH 6,PG 4,9 CH
12,PG 1)
11-GU12WH
B
G
B1BATTERY
STUD
STARTFEED
ADAPTER(509)
1402RD
204RD
1402RD
204RD
2-G
04W
H
14A
02R
D14A
02R
D
150AMEGAFUSE
ALTERNATOR
11-G12WH
TO ECMPOWERCONN
W/CAT(CH 4,PG 2)
14B
12
RD
14
A1
2R
D
TO ECMPOWERCONN
(CH 4,PG 2,7)
15A
15A
14
D1
2R
D
14
C12
RD
11-G12WH
FROM ECMGROUNDW/ISX,ISM(CH 4,PG 7)
Figure 19 W/Cat and Cummins Engines
S08316
-
20 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
26JUL01
12V CRANKING SYSTEM W/OVERCRANK PROTECTIONW/CAT AND CUMMINS
AE08-54038 02
5000/9200/9400/9900U00CJB5
54719V
CHAPTER 3
S
M
B
17C
8PK
B
M
S
STARTERMAGNETICSWITCH
CRANKINGMOTORSOLENOID
TO ALTERNATOR(CH 3,PG 1)
17
D1
8P
K
17
D1
8P
K
FL
12B
L
FL
12B
L
17-G18WH
17-G
18W
H11-G
U1
2W
H
CRANKINGMOTOR
FOR REMAINDER OFCRANK MOTOR SOLENOIDAND CRANK MOTOR WIRINGSEE
CHARGING & CRANKINGSECTION.
(275) 17D 18PK
17B
16
PK
(2)
17B
14P
K
STARTFEED
ADAPTER(509)
ENGINEGROUND
B1BATTERY
STUD
14
A02R
D14A
02R
D
150AMEGAFUSE
1402RD
204RD
1402RD
204RD
Figure 20 W/Overcrank Protection W/Cat and Cummins Engines
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
21
3.3. W/I6 HEUI ENGINE, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
54719V
CHARGING AND CRANKING (12V)W/I6 HEUI ENGINE
26JUL01 03
5000/9200/9400/9900U00CJB5
AE08-54038
CHAPTER 3
06B
K
204R
D
B
01
BK
STARTFEED
ADAPTER(509)
+
CRANKING MOTOR
B
B1BATTERY
STUD
4/0 BK
06B
K
FRAMEGROUND
BATTERIES
24RD
-
+
17
B16P
K
14-F
L02R
D
S
M
06B
K
06B
K
14A
02R
D
150AMEGAFUSE
17
C08P
K
-
STARTERMAGNETICSWITCH
G
4/0 BK
06B
K
2
06
BK
-
ALTERNATOR
+1
7B
14P
K
11-G
L
4/0 BK
06B
K
MAINGROUND
-
CRANKINGMOTORSOLENOID
11-GA06WH
+
14
A02R
D
40A14B
10RD
11-G10WH
TO MODULEPOWER
14A10RD
(CH 4,PG 11)
Figure 21 W/I6 HEUI Engine
S08316
-
22 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CHAPTER 3
26JUL01 04
5000/9200/9400/9900U00CJB5
54719V
12V CRANKING SYSTEM W/OVERCRANK PROTECTIONW/I6 HEUI
AE08-54038
(CH 3,PG 3)
2
CRANKING
17-G
M
18
PK
B1BATTERY
STUD
B
150AMEGAFUSE
FOR REMAINDER OFCRANK MOTOR SOLENOIDAND CRANK MOTOR WIRINGSEE
CHARGING & CRANKINGSECTION.
TO ALTERNATOR
2
16
PK
S 17
D
STARTFEED
ADAPTER(509)
02R
D
14
02R
D
04RD
STARTERMAGNETICSWITCH(4 TERM)
14
A
275
18
PK
14P
K
18PK
17
C14A
17B
11-G
U
02R
D
2
S
18
WH
04RD
17
D
CRANKING
17B
MOTORSOLENOID
MOTOR 17D
14W
H
18WH
B
17-G
M
8PK
STARTER MOTORGROUND
Figure 22 W/Overcrank Protection W/I6 HEUI
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
23
3.5. W/CAT AND CUMMINS ENGINES AND W/1GA CHARGING CIRCUIT, P.
5
NAME
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DATE
REFERENCE
RELEASE NO.
CHANGE
SHEET
ELECTRICAL CIRCUIT DIAGRAM
DRAWN
PART NO.
DATE
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REVCHK
20OCT05
CHARGING AND CRANKING (12V)W/CAT AND CUMMINS ENGINESAND W/1GA
CHARGING CIRCUIT
AE08-54038 05
5000/9200/9400/9900U00DLK8
59843F
CHAPTER 3
S
M
B
+
17
C 0
8PK
B
M
S
- -
BATTERIES
STARTERMAGNETICSWITCH
CRANKINGMOTORSOLENOID
2/O BK
11-GS02BK
FRAMEGROUND
ENGINEGROUND
11-GA06WH
CABJ4 GROUND
2-G01WH
4/0 BK
+- -
4/0 BK
(3) 10GA, RUSTFUSIBLE LINKS
06B
K
06B
K
4/0 BK
06B
K
06B
K
+- -
+- -
06B
K
06B
K 01B
K
FRAMEGROUND
4/0
BK
17B
16
PK
(2)
17B
14P
K
CRANKING MOTOR
FROM SENSORGROUND SPLICE(CH 3,PG 2 CH 5,PG 2 CH 6,PG 4,9 CH
12,PG 1)
11-GU12WH
B
G
B1BATTERY
STUD
STARTFEED
ADAPTER(509)
1402RD
201RD
1402RD
201RD
2-G
01W
H
14A
02R
D14A
02R
D
150AMEGAFUSE
ALTERNATOR
11-G12WH
TO ECMPOWERCONN
W/CAT(CH 4,PG 2)
14B
12
RD
14
A1
2R
D
TO ECMPOWERCONN
(CH 4,PG 2,7)
15A
15A
14
D1
2R
D
14
C12
RD
11-G12WH
FROM ECMGROUNDW/ISX,ISM(CH 4,PG 7)
(2) 10GA, RUSTFUSIBLE LINKS
Figure 23 W/Cat and Cummins Engines and W/1GA Charging
Circuit
S08316
-
24 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
4. ENGINE SYSTEMS (CHAPTER 4)4.1. CATERPILLAR C10, C11, C12,
C13, C15, AND C16 CRUISE CONTROL, P. 1
Figure 24 Caterpillar C10, C11, C12, C13, C15, and C16 Cruise
Control
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
25
4.2. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE BRAKE,
P. 2
Figure 25 Caterpillar C10, C11, C12, C13, C15, and C16 Engine
Brake
S08316
-
26 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
4.3. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE
CONTROLS, P. 3
Figure 26 Caterpillar C10, C11, C12, C13, C15, and C16 Engine
Controls
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
27
4.4. CUMMINS ISM, ISX CRUISE CONTROL, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CUMMINS ISM, ISX - CRUISE CONTROL
27JUL01 AE08-54039 04
5000/9200/9400/9900U00CJB5
54719V
CHAPTER 4
97-GB18VT
97-GC18VT
97-GH18VT
ECMCONN
(1086)
R
97A
H18V
T
15
KJ I
97A
E18V
T
CRUISEON/OFFSWITCH(435)
97
AA
18
VT
97A
B18V
T
97A
E1
8V
T
97A
A1
8V
T
97A
B18V
T
16 24 25 36 27
97A
J16V
T
97A
K1
6V
T
97-G
B18
VT
VEHICLESPEED
SENSOR(1099)
CRUISESET/
RESUMESWITCH(436)
DASHCONN
(190)
7
831
2
62J16DK BL
62K
16D
K B
L
62-G
J18W
H
62
-GK
18W
H11-G
T18W
H62A
V16D
K B
L
97A
H18V
T
CLUTCHSWITCH
W/PEDALRELEASED
(294)
18B
K18B
K
(294)
(294)
PANELLTS FEEDADAPTER
(504)
G4 GROUNDADAPTER
(456)
(CH 4,PG 6)
TOSPLICE
B
A
2 5
3 4 68
7
4
5
6
111
-GX
18W
H
A B
Figure 27 Cummins ISM, ISX Cruise Control
S08316
-
28 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CUMMINS ISM, ISX - ENGINE BRAKE
U00CJB5
27JUL01
CHAPTER 4
54719V AE08-54039 05
5000/9200/9400/9900
ENGINEBRAKE
ON/OFFSWITCH(434)
TOSPLICE
24-G
18G
Y
2 5
1 3 4 68
7
G4 GROUNDADAPTER
(456)
62-G
L18W
H
62-GN18WH
62N16DK BL
62A
V1
6D
K B
L62L
16D
K B
L
(190)
87
MQ
24A
E18G
Y24A
E18G
Y
PANELLTS FEEDADAPTER
(504)
ENGINEBRAKE
SELECTOR2-1-3
SWITCH(433)
(CH 4,PG 6)
24AD18GY
24A
P18G
Y24A
P18G
Y
ECMCONN
(1086)
11-GT18WH
5 2
4 6 18
7
3
FRT & REARSOLENOID
98S
HD
20
98G
N(-
)20
GN
98G
N(-
)20G
N
J1939 TERMRESISTOR
(1098)
98Y
L(+
)20
YL
BC A
47
98Y
L(+
)20
YL
46
98GN(-)20GN
98G
N(-
)20G
N
J1939BACKBONE
(1097)
98SHD20
98YL(+)20YL
98S
HD
20
98Y
L(+
)20Y
L
37
98S
HD
20
C AB
24A
F18G
Y
L
24A
F18G
Y
18
REARSOLENOID
11-G
X18W
H
98SHD14BK
ENGINEBLOCK
GROUND
Figure 28 Cummins ISM, ISX Engine Brake
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
29
4.6. CUMMINS ISM , ISX ENGINE CONTROLS, P. 6
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CUMMINS ISM, ISX - ENGINE CONTROLS
27JUL01 AE08-54039 06
5000/9200/9400/9900U00CJB5
54719V
CHAPTER 4
97-G
F
(423)
98
C(-
)
(141)
B
F5-D20A
97
-GA
18V
T
C
14W
H
PANELLTS FEEDADAPTER
(504)
DASHCONN
(190)
98(+
)
G4GND
ADAPTER(456)
TO SPEEDO/TACH MODULE
DATA LINKPOSITIVE
(514)
4
B
B2BATTERY
STUD
FROMTHROTTLEPOSITION
SENSOR
18V
T
W/PEDAL
11-G
T18W
H
97-GC
97-G
E
1
11-GT
97A
T
14B
K
62-G
R18W
H
98
B(-
)
97A
P
47/4
8(-
)
V
C
(CH 4,PG 4)
47/4
8(+
)
97A
L
DATALINK
(137)
18
GY
10
18
BK
18VT
18
GY
RELEASED
98
A(+
)
U
(CH 2,PG 10)
14W
6R
D
20 34
FROM FUSEF4-A
(141)
5
97A
L
7
(423)
18V
T
98(+
)
97-GB
A
BRAKE SWITCH
97A
P
(CH 4,PG 4)
97DL
E
14A
A14R
D
(CH 6,PG 3,5,8 CH 7,PG 2,3)
18V
T
5
28D
18T
N
(CH 4,PG 7)
18VT
18V
T
A
11-G
R
62R
16D
KB
L
18V
T
WARNENG
(CH 4,PG 5)
18V
T
97-G
A18V
T
99-GA 1
6B
K
DA
TA
LIN
K (
-)
2
98
B(-
)
18V
T
2
97-GH
FROMCRUISE
CONTROL
FE
ED
12V
A
LEFTGAUGE
CLUSTER
24-G
ECMCONN
(1086)
14VT
S
18GY
8
G
DA
TA
LIN
K (
+)
18V
T
18V
T
14B
K
43
H
13V
16P
K
44
T
STOPENG
DATALINKNEG
(515)
6
B
DIAGNOSTICON/OFFSWITCH(241)
FROMENGINEBRAKE
GR
OU
ND
18VT
97-G
A
18VT
62AV16DKBL
18V
T
C
G4GND ADAPTER
(456)
16B
K
18V
T
FROMCLUTCHSWITCH
97A
T
3
F
97A
M
18WH
18
BK
97
AM
11-GX18WH
11-GX18WH
FROMA/C
PRESSURESWITCH
(CH 5,PG 2)
97-G
AB
18V
T
16TN23-GB
10 11
Figure 29 Cummins ISM, ISX Engine Controls
S08316
-
30 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
4.7. CUMMINS AHD AND ISM ENGINE CONTROLS, P. 7
Figure 30 Cummins AHD and ISM Engine Controls
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
31
4.8. I6 HEUI CRUISE CONTROL, P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
30JUL01 08
5000/9200/9400/9900U00CJB5
54719V
I6 HEUI - CRUISE CONTROL
AE08-54039
CHAPTER 4
4
F10-C5A
8
62-G
K18W
H
J
97D
J18V
T
3
G4 GNDADAPTER
(456)
47
16
VT
2
6
R
97A
D18V
T
CRUISEON/OFFSWITCH(435)
32
62-G
J18W
H
1
2
97C
F18V
T
K
CRUISESET/
RESUMESWITCH(436)
97DS16VT
40
97A
E18V
T
62K
16D
K B
L
CECCONN
(379)
97C
F18V
T
7
6
5
VEHICLESPEED
SENSOR(303)
13AA16PK
62
AV
16D
K B
L
24
I1-IGN ADAPTER
97D
K18V
T
DASHCONN
(190)
39
5
35
7
8
I
97D
K18V
T
97
CR
18
VT
11-G
T18W
H
47A
16V
T
PANELLTS FEEDADAPTER
(504)97
CR
18
VT
97D
J18V
T
4
62J16DK BL
1
31
3
97-G
B1
8V
T
11-G
X18W
H
Figure 31 I6 HEUI Cruise Control
S08316
-
32 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
4.9. I6 HEUI ENGINE BRAKE, P. 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CHAPTER 4
AE08-5403930JUL01 09
5000/9200/9400/9900
54719V
U00CJB5
I6 HEUI - ENGINE BRAKE
62N16DK BL
1 64
G1 GNDADAPTER
(453)
62-GN18WH
3
62A
X16
DK
BL
5
L2 PNLLGT ADAPTER
(504)
8
72ENG BRAKEON/OFF(434)
4
ENG BRAKESELECT(433)
5
6
2
1 3
7
8
62
L16D
K B
L
24-G
A18W
H
86
85
8787A 87
ENG BRAKERELAY(286)
30
TO ABSCONTROLMODULE
(CH 9,PG 2)
A
24A
R16G
Y
24A
18G
Y24A
N18G
Y
24AT18GY
24AS16GY
I1 IGNADAPTER
(494)
24AF16GY
B C D E F
24AD18GY
24AE16GY
62-G
L18W
H11
-GA
X18W
H
G4 GNDADAPTER
(456)
24
16
GY
L
RESISTOR PRINTEDCIRCUIT BOARD
CONNECTOR(390)
24A
M16G
Y
TO CEC CONN(379)
(CH 4,PG 10)
(PRINTEDCIRCUITBOARD)
(190)
Figure 32 I6 HEUI Engine Brake
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
33
4.10. I6 HEUI ENGINE CONTROLS, P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
30JUL01 10
5000/9200/9400/9900U00CJB5
54719V
I6 HEUI - ENGINE CONTROLS
AE08-54039
CHAPTER 4
SERV/CHECK
ENG
2
I1 IGNADAPTER
62-G
R18W
H
U
47/4
8(+
)18 G
Y
97C
K14P
L
97N
M18
VT
97A
F18V
T
97M
18V
T
FE
ED
12V
17
10
F10-D5A
4
DATA LINKPOSITIVE
(514)
1 21
C
P
98A
(+)
14B
K
F
11-G
X14W
H
DATALINKNEG
(515)
11-G
W14W
H
42
7
44
14B10RD
11-G
T18W
H
98-G18VT
6
3
14BB14RD
5
B
GR
OU
ND
16
97A
A18V
T
5
97C
L14P
L
C
B
BRAKESW
(141)
B1 BATADAPTER
(497)
G
98
(+)
14B
K
45
DIAGNOSTICON/OFFSWITCH(241)
F11-A5A
(423)
97DL14VT
47/4
8(-
)18G
Y
B1 BATADAPTER
(497)
(141)
CECMODULERELAY(396)
25
11-G
Z14W
H
86
98A
(+)
18B
K
34
97DT16VT
1
S
11-G
10W
H
41
97T
18V
T
DATALINK
(137)D
AT
A L
INK
(+
)
30
SPEEDO-TACH
MODULE(421)
T
28
A18T
N
2
98
C(-
)14B
K
(423)
CECCONN
(379)
PANELLTS FEEDADAPTER
(504)
43
97AL16VT
62A
V1
6D
K B
LF10-B
10A
55
A
97A
L14P
L
C
12
DA
TA
LIN
K (
-)
97N
18V
T
H
3
85
22
14
DLF
14R
D
87A
54
WARNENG
97A
H16V
T
97T
18V
T
B
A
98
C(-
)18B
K
A
POWER CONN(490)
97A
F18V
T
23
28D
18T
N1
3V
16P
K
13
B
PANELLTS GNDADAPTER
(506)
97C
T16V
T
98
B(-
)14B
K
97N
M18
VT
11
E
97A
A18V
T
LEFTGAUGE
CLUSTER
6
A
STOPENG
11-G
R1
4W
H
DASHCONN
(190)
87
GND ADAPTER(453)
98
18B
K8
O
11-G
Y14W
H
97CT16VT
28A
18T
N
TO FUSEF4-A
(CH 2,PG 10)
(CH 4,PG 19)
97C
M10P
L
* FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR
ACTUAL LOCATIONS
15
24
18G
Y
(CH 6,PG 3,5,8CH 7,PG 2,3)
TO ENGBRAKE(CH 4, PG 17)
98
18B
K
98
18B
K
Figure 33 I6 HEUI Engine Controls
S08316
-
34 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
4.11. I6 HEUI MODULE POWER AND GROUND SYSTEM, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
30JUL01 11
5000/9200/9400/9900U00CJB5
54719V
I6 HEUI - MODULE POWER & GROUND SYSTEM
AE08-54039
CHAPTER 4
NEG BAT
25
97DS16VT
DC/DC(-)
11-GY14WH
1
14B10RD
97CK14PL
POWER CONN(490)
14BB14RD
11-G
10W
H
B
F10-C *5A
97CR16VT
LOW PWR GND
DC/DC(+)
F
V IGN
A
B1 BATTERYADAPTER
(497)
POS BAT
97AL14PL
HSO GND
97DT16VT
DC/DC(-)
21
V
V IGN-HSO
97CT16VT
A
86
2
14B
10R
D
* FUSE LOCATIONS VARYCHECK INSIDE POWERDISTRIBUTION CENTER FOR
ACTUAL LOCATIONS
30
97CT16VT
DC/DC(+)
41
MPR
11-G10WH
11-GZ14WH
87
MODULE POWERRELAY(396)
13AA16PK
97AH16VT
11-G
10W
H
97CR16VT
85
23
(190)
11-GX14WH
42
CEC MODULE CONN(379)
11-GW14WH
24
I1 IGNADAPTER
(494)
97CL14PL
97CM10PL
87
22
F10-B *10A
TO BATTERY(CH 3,PG 6)
14B
10R
D
Figure 34 I6 HEUI Module Power and Ground System
S08316
-
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built
December 1, 2005 andAfter ELECTRICAL CIRCUIT DIAGRAMS
35
4.12. I6 HEUI ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM,
P. 12
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE