Diagnostic Procedure and Scan Tool

8/17/2019 Diagnostic Procedure and Scan Tool

1/29

AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES

© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!

AURT366108ACa""% ot a'no!t#(

)"o(e&"e!

AUR30*0+ CERTI,ICATE III IN AUTO-OTI.E -EC/ANICA TEC/NOOGY


2/29



$

hen moto" 2eh#(le! an& othe" en'#ne&"#2en ma(h#ne"% 4"ea5&own atomot#2e te(hn#(#an! m!t 4e a4le to7

Th#! #! (alle&DIAGNOSIS,

falt nn' o"

t"o4le !hoot#n'9

Th#! #! (alle&

REPAIR.

hat #! :a'no!#!;<

1. Identify the problem.

2. Find the c!"e of thef!lt.

#. Fi$ it.


3/29



No"mal an& a4no"mal !tate!

Abnormal state Th#n'! a"e NOT wo"5#n'

the wa% the% !hol&

Normal state Th#n'! a"e wo"5#n'the wa% the% !hol&

DiagnosisRepair

<

%

3


4/29



Re"!lt of!n"fe &or'

prctice"

(o"t"

In="% to a wo"5e"

Pa#n )o!!#4le !a4lement

-e(al (o!t!

o!! of #n(ome

Go2e"nment !afet%

#n!)e(t#on!

In("ea!e& wo"5)la(e#n!"an(e )"em#m!

Dama'e to a

2eh#(le

Co!t to the wo"5!ho)

Re&(e& )"ot!

Dama'e& "e)tat#on

Th#n5 !afet%

*


5/29



,ollow all O(()at#onal /ealth an&Safet% '#&el#ne!

O4e% all !afet% #n!t"(t#on! f"om %o"

em)lo%e"9

ea" PPE >)e"!onal )"ote(t#2ee?#)ment@7

• e%e )"ote(t#on

• 'lo2e!

• welltt#n' o2e"all!

• !afet% footwea"9

Th#n5 !afet%

+


6/29



)*rd +ht cn hppen

Lifting Hurt your back or shoulders.

Exhaust gases Carbon monoxide (CO) in the exhaust can killyou.

Loose clothing Can get caught in moving arts.

o"5!ho) /aa"&!

6


7/29



)*rd +ht cn hppen

Electricshock

!gnition systems roduce voltages of "#$### to%#$### volts.Can kill you.

&atteries &attery acid 'ill destroy clothing$ burn skin$ andcan cause blindness if it gets in your eyes.

o"5!ho) /aa"&!

B


8/29



A&2anta'e! of 'oo& a'no!#!

+ho -enet"

The (!tome"

T#me an& mone% not wa!te&

.eh#(le #! o the "oa& fo" m#n#mm amont

of t#me

No "ewo"5 "e?#"e& th"o'h w"on' a'no!#!

The

te(hn#(#an S5#lle& an& e(#ent em)lo%ee! 2ale& an&

"ewa"&e& 4% em)lo%e"

Sat#!fa(t#on of &o#n' a 'oo& =o4

The wo"5!ho) o4 (om)lete& #n !ho"te!t )o!!#4le t#me !o

mo"e =o4! (an 4e (om)lete& #n a &a%

a""ant% (o!t! &own 4e(a!e wo"5 #! h#'h

?al#t%

8


9/29



Someth#n' that #! a4no"mal

Someth#n' the &"#2e" (an!ee hea" feel o" !mell

The f"ontt%"e! ha2e

wo"n ot 2e"%?#(5l%9

The en'#ne(t! ot atthe t"a(

l#'ht!F

The (lt(hfeel!fnn% 999

It;! ma5#n'a whoo

whoo whoono#!e9

hat #! a !%m)tom<


10/29



A f!lt / bnorml condition in 0ehicle "y"tem orcomponent9

-a% 4e7

•a ha"&wa"e falt >th#n'! wh#(h a"e 4"o5en wo"n et(@

•a !oftwa"e falt >#n an ele(t"on#( mo&le@9

hat #! a falt<

The (lt(h

feel!fnn% 999

The (lt(h

ma!te"(%l#n&e"m#'ht 4elea5#n' H

Customer noticesa symptom

Symptom iscaused by a fault

10


11/29



The (lt(hfeel!fnn% 999

The (lt(hma!te"(%l#n&e"m#'ht 4elea5#n' H

Customer noticesa symptom

Symptom iscaused by a fault

hat (a!e& the falt<

What is the cause of the fault?

Contam#nate&(lt(h #& ha!&ama'e& thema!te"(%l#n&e" !eal!9

11


12/29



All a'no!t#( )"o(e&"e! a"e logical an& systematic.

Th"ee (ommon a))"oa(he! a"e7

T%)e! of a'no!t#( )"o(e&"e!

Ste)$

Ste)3

Ste)1

Ste)+

Ste)6

,ee&4a(5loo)

Ste)*

In)

t

Ot)t

-A(

-O%

19 Ste)4%!te)

39 Jla(5 JoK

$9 J"an(h#n'

1$


13/29



Carry outmore tests

3ES

2. Gther informtion

#. (on"ider theinformtion

4. F!lt nd c!"eidentied

5. Repir the f!lt

6. (hec' ll "y"tem" tom'e "!re f!lt i" $ed

1. (onrm the f!lte$i"t"

NO

,ee&4a(5 loo)

13

AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES 1*


14/29



Step 17 (onrm the "ymptom"• I! the"e a(tall% a falt<

• A"e %o an& the (!tome" tal5#n' a4ot the !ame th#n'<

Step 27 Gther informtion

• Le!t#on the (!tome"9• Do a Mloo5 an& feel te!t9

• Con!lt !e"2#(e 4llet#n! wo"5!ho) manal! on4oa"&t"o4le (o&e! o" othe" #nfo"mat#on !o"(e!9

Step #7 (on"ider the informtion nd e0idence8thered

• A"e the"e (le! a4ot whe"e the )"o4lem #!<

• hat th#n'! a"e not )o!!#4le an& what th#n'! are )o!!#4le<

The !#K !te)!

1*

AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES 1+


15/29



Step 47 octe the f!lt nd c!"e of the f!lt• Do %o nee& to (a""% ot mo"e te!t!<

Step 57 Repir the f!lt

• hat #! the mo!t a))"o)"#ate metho& of "e)a#"<

Step 67 (hec' ll "y"tem" nd conrm the f!lt i"$ed

• Doe! the falt% !%!tem o)e"ate (o""e(tl%<

• Do all "elate& !%!tem! o)e"ate (o""e(tl%<

• /a2e an% new falt! 4een #nt"o&(e&<

The !#K !te)!

1+

AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES 16


16/29



Sample Job Card

Job No. Date Time Received ..

Service

Adviser

..

Technician ..

Customer Name & Address...TEL

Year/ a!e/ odeleg. *o.+!* *o..Engine *o.

Customer Concern ,ilometres .

Authorit" to Repair Si#natureDate$/$%/$$%

-ate /ime 0romised TBA

Description o 'or! Carried (ut Time on Time o

)arts Cost

Additional 'or!* Authorit" toRepair

1ignature.

.-ate..2.2

O via /elehone /imereceived...

Email 3ax

Re(o"n' the wo"5

16

AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES 1B


17/29



A. Introd!ction

• hat #! the "e)o"t a4ot<

• h% #! #t 4e#n' w"#tten<

-. Proced!re

• hat wa! &one< hat te!t!< hat e?#)ment<

• An% !)e(#al (ont#on!<

(. Re"!lt" of te"t" 9 in0e"ti8tion"

• hat a"e the "e!lt! of an% te!t! %o &<

• hat #! the (ont#on of (om)onent!<

Pa"t! of a "e)o"t

1B

AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES 18


18/29



D. (oncl!"ion

• hat #! the falt<

• hat #! the (a!e<

• /ow & %o "e)a#" #t<

E. Recommendtion"

• Do %o th#n5 an% f"the" a(t#on #! nee&e&<

Pa"t! of a "e)o"t

18


1


19/29



•Somet#me! (alle& a :&e(#!#ont"ee; o" a :t"o4le t"ee;9

• A!5 an& an!we" :%e! o" no;?e!t#on!9

• Somet#me! fon& #n wo"5!ho)

manal!9

NO

NO

Oil le0el

correct

Pre""!recorrect t 25:;

2


20/29



E(> ?blc'

bo$@

Inp!t 1

Inp!t 2

Inp!t #

Inp!t 4

O!tp!t1

O!tp!t2

O!tp!t#

• U!efl w#th ele(t"on#(all%(ont"olle& !%!tem!9

• Con(ent"ate! on te!t#n'e2e"%th#n' ot!#&e the

4oK9

• -o!t l#5el% a falt% !en!o"o" a(tato" w#ll 4e fon&9

• If all #n)t! ot)t! an&

(onne(t#on! a"e O the)"o4lem m!t l#e w#th#nthe ECU9

Jla(5 JoK D#a'no!#!

$0

AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES $1


21/29



• Re)o"t! ele(t"on#(all% when !ometh#n' #! not o)e"at#n'(o""e(tl%9

• Gathe"! #nfo"mat#on f"om !en!o"! an& (om)a"e! #t w#th!to"e& !)e(#(at#on!9

• hen a !)e(#e& falt o(("! the &"#2e" #! ale"te& 4% al#'ht on the &a!h4oa"&9

Malfunction Indicatorlight

On4oa"& a'no!t#(! >OJD@

$1

AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES $$


22/29



Ol&e" OJD !%!tem! !e& l#'ht! to a!h ot a D#a'no!t#( T"o4le Co&e >DTC@ nm4e"9 Th#! (o&e nm4e" tol& thete(hn#(#an what the falt wa!9

E$mple7 a .6 /ol&en.N m#'ht '#2e $ a!he!then a )a!e followe&4% 3 a!he! Q D( 2#9 !ashes" pause" #

!ashes

D( 2# Q :-AT Sen!o" >2olta'e h#'h@;9

Now the te(hn#(#an m!t n& what that 2olta'e a(tall% #!an& wh% #t #! h#'h9 Ol&e" !%!tem! )"o2#&e onl% a fa#"l% !mallnm4e" of DTC!9

D#a'no!t#( t"o4le (o&e!

$$


23/29

AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES $*


24/29



• OJD $ #! a n#2e"!al !%!tem9• In A!t"al#a !#n(e $006 all new (a"!

m!"t ha2e OJD $9

• -on#to"! em#!!#on"elate& !%!tem! an&"e)o"t! falt!9

• A#m! to "e&(e em#!!#on!9

OJD $

$*


25/29

AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES $6


26/29



1.?(hec' En8ine@ li8ht• The !%!tem t"n! on the l#'ht to #n(ate a falt9

• The l#'ht ma% 4e t"ne& o a'a#n #f the falt #! a4!entfo" the neKt 3 &"#2#n' (%(le!9

2. ?Free*e Frme@ informtion

hen a falt #! "!t &ete(te& the !%!tem !to"e! a:!na)!hot; of !ome #nfo"mat#on9

,eat"e! of OJD $

$6

AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES $B


27/29



#. Redine"" te"tin8• -on#to"! an& te!t! all em#!!#on"elate& (om)onent!

an& !%!tem! &"#n' a &"#2e (%(le9

• Re)o"t! :"ea&%; o" Mnot "ea&%; to a !(an tool9

4. Di8no"tic ro!ble (ode"

• DTC! a"e a (om4#nat#on of lette"! an& * nm4e"!9

• /a2e the !ame mean#n' fo" all 2eh#(le!9

• -anfa(t"e"! (an a&& (o&e! fo" othe" nonem#!!#on! !%!tem! #f the% (hoo!e9

,eat"e! of OJD $


$8


28/29



P : 11 50 #! #t a (o&e "e?#"e& 4%

the 'o2e"nment<

1 o" #! #t a manfa(t"e";!(o&e<

hat OJD $ (o&e! mean

,el an& a#"mete"#n'!%!tem

Coolant Tem)e"at"e(#"(#t

P:115 / En8ine (oolnt empert!re (irc!itBlf!nction

h#(h 2eh#(le !%!tem !et the(o&e<

P )owe" t"a#n

- 4o&% !%!tem

( (Cha!!#! !%!tem

AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES $


29/29

U 366 08 C OU G OS C OC U S

© Commonwealth of A!t"al#a $011

ISJN7 B818B6838300

Th#! &o(ment #! a2a#la4le n&e" a M,"ee fo" E&(at#on l#(en(e fo" e&(at#onal )")o!e! !eehtt)7www9ae!ha"enet9(om9a,fE$ fo" &eta#l!9

Th#! wo"5 #! (o)%"#'ht9 Yo ma% &ownloa& !)la% )"#nt an& "e)"o&(e th#! mate"#al #n whole o" #n )a"t o" #n moe& fo"m>"eta#n#n' th#! not#(e@ fo" %o" )e"!onal non(omme"(#al !e o" !e w#th#n %o" o"'an#!at#on9 If %o !e !)la% o""e)"o&(e th#! mate"#al o" a moe& fo"m of #t #n whole o" #n )a"t w#th#n %o" o"'an#!at#on %o m!t #n(l&e the follow#n'wo"&! #n a )"om#nent lo(at#on w#th#n the mate"#al #n font not le!! than !#e 1$7 :The 2#ew! eK)"e!!e& #n th#! )4l#(at#on &onot ne(e!!a"#l% "e)"e!ent the 2#ew of the -#n#!te" fo" E&(at#on o" the A!t"al#an Go2e"nment9 The A!t"al#an Go2e"nment&oe! not '#2e an% wa""ant% no" a((e)t an% l#a4#l#t% #n "elat#on to the (ontent! of th#! wo"5;9 A)a"t f"om an% !e a!)e"m#tte& n&e" the Co)%"#'ht A(t 168 all othe" "#'ht! a"e "e!e"2e&9 Re?e!t! an& #n?#"#e! (on(e"n#n' "e)"o&(t#on an&"#'ht! !hol& 4e a&&"e!!e& to the Commonwealth Co)%"#'ht A&m#n#!t"at#on Atto"ne% Gene"al;! De)a"tment Ro4e"t Ga""anO(e! Nat#onal C#"(#t Ja"ton ACT $600 o" )o!te& at htt)7www9a'9'o29a((a9

,n&e& n&e" the o"5)la(e En'l#!h an'a'e an& #te"a(% >E@ P"o'"am 4% the A!t"al#an Go2e"nment De)a"tment ofE&(at#on Em)lo%ment an& o"5)la(e Relat#on!9

The 2#ew! eK)"e!!e& #n th#! )4l#(at#on &o not ne(e!!a"#l% "e)"e!ent the 2#ew of the -#n#!te" fo" E&(at#on o" the A!t"al#anGo2e"nment9 The A!t"al#an Go2e"nment &oe! not '#2e an% wa""ant% no" a((e)t an% l#a4#l#t% #n "elat#on to the (ontent! of

th#! wo"59
http://www.aesharenet.com.au/FfE2http://www.aesharenet.com.au/FfE2http://www.aesharenet.com.au/FfE2

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