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DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

Mar 20, 2020

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Page 1: DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

DEX Course Content

siemens.co.in/DEX

Page 2: DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

ASO - Advanced Servo Optimization

CourseName : SINUMERIK Advanced Servo Optimization

Course ID : ASO

Duration : 2 Days

Timings : 09.30 to17.30

Requirements : Min 2 years working experience on CNC commissioning/retrofitting.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• Fundamentals&PrerequisitesofAutomaticServoTuning

• OptimizationthroughdifferentStrategies&methods

• Measurement&optimizationofspeedplantinAST

• FrequencyresponsestudythroughBodeplots

• AmplitudeandphaseresponsesinBodeplots

• PoleandZeroidentificationinBodeplots

• Standardandextendedcurrentsetpointfilters

• Amplitudemarginandphasemarginstudy

• PracticalExercises

Day 2:

• Overview/Summaryofthepreviousday

• MeasurementofPositioncontrollerloop

• Optimizationtechniquesofpositioncontroller

• FollowingerrorandFeedforwardcontrol

• SpindleOptimization

• Interpolationpathoptimization

• Circularitytest

• PracticalExercises

C828 - Commissioning Maintenance

Course Name :C828-SINUMERIK828DCommissioning&Maintenance

Course ID : C828

Duration : 5 Days

Timings : 09.30 to 17.30

Requirements : Min 2-3 years working experience on CNC electrical - commissioning/servicing.

Target group : CNC commissioning and maintenance engineers.

Day 1:

• SystemOverview

• Line&MotorModules(Combi&S120)

• PPUConnections&Diagnostics

• ToolBoxInstallation

• Time&DateSettings

• MachineControlPanel

Day 2:

• Remotediagnosis(AMM)

• License&OptionCommissioning

• MachineandSettingData

• MCP&PPModulePNConfiguration

• Commissioningsequence

Day 3:

• 828DPlcInstructions

• PLCInterface

• CreatingPLCProgram

• PLCAlarm&Messagestructure

• UserAlarms&Helpfiles

Day 4:

• Axis&Drivediagnostics

• ReferencingofEncoders

• MaintenancePlanner

• EasyExtend

• ServoOptimization(AST)

Day 5:

• ElectronicLogbook

• ElectricalCabinetDesign

• SystemRestore

• DataManagement(NC,PLC,DRIVE,HMI,SystemSoftwarebackups)

• DataAdmin

2

Page 3: DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

C840D - Commissioning Maintenance

Course Name :C840-SINUMERIK840DSLCommissioning&Maintenance

Course ID : C840

Duration : 5 Days

Timings : 09.30 to 17.30

Requirements : Min 2-3 years working experience on CNC electrical - commissioning/servicing.

Target group : CNC commissioning and maintenance engineers.

Day 1:

• SystemOverview

• Service&CommissioningTools

• MenuStructure

• License&OptionManagement

• PCU,TCUandOPDiagnosticsandInterfaces

Day 2:

• MachineandsettingData

• NCUDiagnosticsDisplaysandSwitches

• NCUDigitalInputs&Outputs

• CreatingaPLCProgram

• BasicPLCFunction

• MachineControlPanelandIOModuleConfiguration

Day 3:

• CommissioningSequence.

• EncoderAdjustment&Referencing.

• AlarmStructure

• PLCAlarms&Messages-Basic

• PLCUserAlarms&Helpfiles

Day 4:

• Axis&DriveDiagnostics

• ServoOptimization(AST)

• NXModuleConfiguration

• Adding/RemovingModule

Day 5:

• DataManagement(NC,PLC,DRIVE,HMI,SystemSoftwarebackups)

• GhostBackuponPCU50.x

• Faultfindingexercises

• Opensession

CMH - CreateMyHmi_ 828D

Course Name :CreateMyHMI-828D

Course ID :CMH

Duration : 2 Days

Timings : 09.30 to 17.30

Requirements : Min 2 years working experience on CNC electrical maintenance/servicing.

Day 1:

• IntroductiontoSINUMERIKsystems

• Menustructureof828D

• FundamentalsofRunMyScreens

• Basicconfigurationinformation

• Structureandelementsofadialog

• Definingsoftkeymenus&keys

• RunMyScreenUserfiles

• Exampleexercises

Day 2:

• Overview/Summaryofthepreviousday

• ParametersandVariablesdescriptions

• Read/WriteNC/PLC/USERvariablesthoughcustomscreens.

• Customcyclecreation

• Imagedisplayatcustomcycles/screens.

• Progressbardisplayatcustomcycles/screens.

• Customoperatingareaconfiguration&usage.

• Exampleexercises

3

Page 4: DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

KC2A - Kinematic chain and Collision Avoidance

Application and Commissioning engineers

Course Name :KinematicchainandCollisionavoidanceon–SINUMERIK840Dsl

Course ID : KC2A

Duration : 3 Days

Timings : 09.30 to 17.30

Requirements :

Target group : Application and Commissioning engineers

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefonlatestcontrols.

• Fundamentalsofkinematicchain

• Introductiontokinematicchains

– TType

– PType

– MType

• Requirementsforkinematicchainandcollisionavoidance.

– Licensedetails

– MachinedatasettingforECOcollisionavoidance.

• IntroductiontoelementsofKinematicchain.

• IntroductiontoROOTstructure.

• Geometriccorrectionofthekinematicchain.

• CreatingchainwiththeHMI

• Kinematicchainfor3-axismachinewithmountableAaxis.

– Identifyingthekinematicofthemachine.

– Creatingroot,linearaxisandrotaryaxiselements.

– Testingthechain.

• CreatingCollisionavoidancewiththeHMIfor3&3+1axes.

– Protectionareas

– Protectionareaelements.

– Collisionpairs.

• Activationanddeactivationofcollisionavoidance.

• Kinematicchainfor5-axistablekinematics.

– Identifyingthekinematicofthemachine.

– Creatingroot,linearaxisandrotaryaxiselements.

– Testingthechain.

• Swivelconfiguration.

• IntroductiontoTransformationswithkinematicchains.

• Practicaltrainingonsinutrainsoftwareandmachine.

• Opensession&Feedbackfollowedbycertificatedistribution.

KRT - Basic Robotics training

Course Name :BasicRoboticstrainng

Course ID :KRT

Duration : 2 Days

Timings : 09.30 to 17.30

Requirements :BasicknowledgeofRobotics.

Target group :Trainingco-ordinates.

Day 1:

• Introductiontorobotics

• Introductiontopartsofrobots

• Introductiontoteachpendent

• Axisandtheirmovements

• Robothandlinginmanualandautomodes

• Coordinatesystemsinconjunctionwithrobots

• Alarmsandmessages

• Masteringprinciple

• PracticaltrainingonKUKArobot

Day 2:

• Overview/summaryofthepreviousday

• Introductiontoroboticprograms

• Creatingandmodifyingprogrammedmotions

• PracticaltrainingonKUKArobot

• Demo-robotapplicationwithSINUMERIKCNC

• Opensessionandfeedback.

4

Page 5: DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

Course Name :BasicMilling–SINUMERIK828D/840DSLoperate.

Course ID : M100

Duration : 3 Days

Timings : 09.30 to 17.30

Requirements :Basicknowledgeofmillingprogramming

Target group :Machineoperators,CNCprogrammersandapplication engineers.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• IntroductiontoCNCmillingmachines&Detailsaboutmachineparts.

• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.

• Mainmenu–machine,services,program,programmanager,diagnosis,toolmanagement.

• Mainmodes–Jog,Ref,Inc1,10,100,1000,10000,MDA,Auto

• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.

• IntroductiontotoolmanagementfeaturewithnewSINUMERIK operate.

• BasicGcodes–G0,G1,G2,G3,G04,G90,G91,G95,G96,G33,G75.

• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.

• Conceptoffederates–Fmm/min,Fmm/rev.(G94G95).

• Introductionofpartprograms&programstructureinProgram guide G code.

• ISOdialectmodewithSINUMERIK

• Practicaltrainingonsinutrainsoftwareandmachine.

Day 2:

• Overview/Summaryofthepreviousday.

• Toolmovementandnoseradiuscompensation–G40,G41&G42

• Introductiontostandardmillingcycles.

– Facemill

– Standardpocket&spigotmilling

– Slotmill

– Threadmill

– Engrave

• Introductionofstandarddrillingcycleswithpositionpatterns.

– Centering

– Drilling

– Deepholedrilling

– Tapping

– Reaming

– Boring

– Positionspatterns–Rows&columns,PCD&Random

• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D simulation.

• Practicalpartcuttingonmachine.

Day 3:

• Overview/Summaryofthepreviousday.

• Introductiontofreecontourprogramming.

• IntroductionofAdvancedtechnologymillingcycles

– Pathmill

– Profilemillpocket

– Residualmetalremoval

• Introductiontosub-routinemethodofprogramming.

• UseofHighspeedsettingcycle832forCAMprogramming.

• ProgramexecutionfromUSB and Local drive

• Mould make view&PointdistributioninSINUMERIK.

• Tapretractionwhilepowerfailure

• ConversiondrawingtoNCoutput–DXF Reader

• Unconditionalconditionalstatements.

• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.

• Practicaltrainingonsinutrainsoftwareandmachine.

• Opensession&Feedbackfollowedbycertificatedistribution.

M100 - Basic milling SINUMERIK 828D

5

Page 6: DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

M102 - Measuring with SINUMERIK

Course Name :MeasuringwithSINUMERIK

Course ID : M102

Duration : 2 Days

Timings : 09.30 to 17.30

Requirements :Basicknowledgeofmillingprogramming

Target group :Machineoperators,CNCprogrammersandapplication engineers.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• Introductiontoonlineprobing.

– NeedforProbing,probeCalibrationanditpurpose.

– CaretobetakenduringcalibrationandMeasurement.

– DifferenttypeofProbingSystemsavailablelike,Optical,Radio,Hardwiredetc.

• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.

• Briefsessionontoolmanagement

– Differenttypesoftools

– NewToolcreation

– Newtooledgecreation.

– Loadandunloadingtoolstomagazine.

• ManualmeasurementinJogmode–tool&workpiece

– Toollengthoffset

– Workpiecemeasurement.> Set edge> Align edge> Spacing two edges> Rectangular corner> Rectangular pocket / spigot> CircularPocket/SpigotPracticaldemoonmachine.

• Practicaldemoonmachine.

• QuestionandAnswer

Day 2:

• Overview/Summaryofthepreviousday.

• Measurementofworkpieceaftermachining

– SinglePoint

– TwoPointcorner

– ThreePointcorner

– CentreofBore

– CentreofShaft

– CentreofBlock

– CentreofSlot

• Practicaldemoonmachine.

• Opensession&Feedbackfollowedbycertificatedistribution.

M103 - Mould & Die with SINUMERIK

Course Name : Mold and Die SINUMERIK 828D/840Dsl

Course ID : M103

Duration : 3 Days

Timings : 09.30 to 17.30

Requirements :Basicknowledgeofdesign&manufacturing

Target group :Applicationandmanufacturingengineers

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• Introductionbasicmodeling.

– Sketching(line,circle,fillet,chamfer,offsetcurve,patterncurveandmirrorcurve.)

– Modeling(extrude,Revolve,Unite,Subtract,filletandchamfer)

• Practicaltrainingonsoftware.

Day 2:

• Overview/Summaryofthepreviousday.

• Introductionbasicmanufacturing.

– Analyzingmodel

– Workpiecesetting(MCS,Blankandpartdefining)

– 2.5AxisMilling-PrismaticShapes,Flatfacemilling,Drilling,HoleMilling,ThreadMilling

– 3AxisMilling-MillContour;Roughing,RestMilling,Z-Level,RoughingStrategies

– 3AxisAdvanced-Streamline,AreaMilling,3DEngraving,FinishingStrategies

– PointdistributioninCAMsoftware.

– Toolpathverificationandsimulation

– Practicaltrainingonsoftware.

Day 3:

• Overview/Summaryofthepreviousday.

• LatestfeaturesofSINUMERIKV4.7forDiemouldapplication

• TechnologypackageforHighspeedmilling–Mdynamics+Topsurface

• Controlfeatures

– Highspeedsetting(cycle832)

– Moldmakeview&PointdistributioninSINUMERIK.

– DetailssessionextendedBlocksearch,Basicblock,overstore&Programcontrolfeatures.

– Tapretractionwhilepowerfail.

– Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D Simulation.

– ProgramexecutionfromUSB and Local drive

– Mould make view&PointdistributioninSINUMERIK.

– Tapretractionwhilepowerfailure

– ConversionofdrawingtoNCoutput–DXF Reader

• Unconditionalandconditionalstatements.

• MoldmanufacturingusingCAMsoftwareandSINUMERIKcontroller

• Practicalcuttingonmachine.

• Opensession&Feedback

6

Page 7: DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

M104 - High level program milling828D_840Dsl - 3D

Course Name :Highlevelmillingprogram828D/840DSL.

Course ID : M104

Duration : 03 Days

Timings : 09.30 to 17.30

Requirements : Min 2-3 years working experience on cncmillingmachineortrainedonM100inSiemensTAC.

Target group :Applicationengineers,CNCprogrammersandfaculties.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• BenefitsofAdvanceprogrammingovernormalNCprogramming.

• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.

• BasicoverviewonGcodesandMcodes.

• UnconditionalstatementswithBlocknumber&labels.

• Logiccomparatorsforconditionalstatements

• AdvanceprogrammingconceptwithR_variables.

• MoreexerciseonR_variables

• Practicaltrainingonsinutrainsoftwareandmachine.

Day 2:

• Overview/Summaryofthepreviousday.

• HighlevelprogrammingconceptswithLocaluserdatainNEW SINUMERIK operate.

• ProgrammingusingPolar coordinate system.

• Usageof$ commandsintooldatamanagement–Read/writingthetool&workoffsets.

• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D simulation.

• Practicaltrainingonsinutrainsoftwareandmachine.

Day 3:

• Overview/Summaryofthepreviousday.

• DetailssessiononFrame concepts.

• Mould viewsinNEWSINUMERIKoperate.

• UseofHighspeedsettingcycle832forCAMprogramming.

• Tapretractionwhilepowerfailure

• Finding NC interruption block in CAM programmingwhenpowerfailures.

• Convertingdrawingtoprogram-DXF reader

• ExternalexecutionofCAMprogram–EXTCALL

• Opensession&Feedbackfollowedbycertificatedistribution.

M105 - Postprocessor developemnt withSINUMERIK

Course Name :PostprocessorDevelopmentwithSINUMERIK

Course ID : M105

Duration : 2 Days

Timings : 09.00 to 17.00

Target group :Applicationengineersandpostbuildengineers

Day 1:

• TACAgendaandorientationofTAC

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• InstallationandsetupofSinutraininLaptops

• Automationlicensemanager-usage

• Controllermainmenu–Screenarea,machine,program,program manager

• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate

– Setupoperatingarea

– Diagnostic

– Toollistmanagement

• ZeropointorSettableworkoffsets–Readandwritingmethodology

• Blankinformationordefiningtherawmaterialstockinprogram

• BriefsessiononBuild-groupfunction-toReducetheprogramblocks

• TestingofSINUMERIKfunctioninparticipantspostdeveloping tools.

• PracticaltrainingonSINUTRAINsoftware.

Day 2:

• Overview/Summaryofthepreviousday.

• Easy-start–Install,usageandbenefits

• HighlevelprogrammingconceptsusingRvariables,LUDandGUD

• Swivel cycle - CYCLE800FortransformationofCoordinatesystem in 5 axes positioning milling

• High speed setting - CYCLE832forMould&DieprogrammingtoachievebestsurfacefinishwithSINUMERIK.

• Transformationfor5axessimultaneousmachiningwith-TRAORI

• TestingofSINUMERIKfunctioninparticipantspostdeveloping tools.

• Practicaltrainingonsinutrainsoftware.

• Opensession-Q&A

• Feedback

7

Page 8: DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

Course Name :MillingWithRotaryaxis3+1–SINUMERIK828D/840DSLoperate

Course ID :M106

Duration : 3 Days

Timings : 09.30 to 17.30

Requirements :Basicknowledgeofmillingprogramming

Target group :Machineoperators,CNCprogrammersandapplication engineers.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• BasicGcodes–G0,G1,G2,G3,G04,G90,G91,G94,G95,G75andG500.

• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.

• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.

• Mainmenu–machine,services,program,programmanager,diagnosis,toolManagement.

• Mainmodes–Jog,Ref,Inc1,10,100,1000,MDA,Auto

• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.

• Introductionofpartprograms&programstructureinProgramguide G code.

• BasicprogrammingconceptswithTRACYL.

• Introductiontostandard milling cycles.

– Standardpocket

– Slotmill

– Engrave

• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D Simulation

• Practicaltrainingonsinutrainsoftware&machine.

Day 2:

• Overview/Summaryofthepreviousday.

• Introductionofstandarddrilling cycleswithpositionpatterns.

– Centering

– Deepholedrilling

– Tapping

– Reaming

– Positionspatterns–Rows&columns,PCD&Random

• Introduction4throtaryaxiswithperfectCAMpostprocessor.

– Slotmillingwithrotaryaxes

– PCDdrillingonOD

– KeywaymillingonOD

• Tangentialfeed-rateusingFGROUP,FL,FGREF

• IntroductiontoHigh speed setting – cycle 832

• Introductiontosub-routine methodofprogramming.

• ProgramexecutionfromUSB and Local drive

• Mould make view &PointdistributioninSINUMERIK.

• Tapretractionwhilepowerfailure

• ConversionofdrawingtoNCoutput–DXF Reader

• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.

• Practicaltrainingonsinutrainsoftware&machine.

• Opensession&Feedbackfollowedbycertificatedistribution

M106 - Milling 3+1 Rotary axis - SINUMERIK 828D

8

Page 9: DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

STM - 828 SINUMERIK 828D Tool Management

CourseName :SINUMERIK828DToolManagement

Course ID :STM-828

Duration : 2 Days

Timings : 09.30 to17.30

Requirements : Min 2 years working experience on CNC commissioning/retrofitting.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• ToolManagementFundamentals

• BasicMagazineconfiguration

• UserInterfaces

• TransferTables

• Acknowledgementtables

• Load/Unloadsequence

• PracticalExercises.

Day 2:

• Relocatetool/PositionMagazinesequence

• MachinedatarelatedtoToolManagement

• ToolPreparation

• Toolchangesequencefor1:1tool

• Toolchangesequencefornon1:1tool

• Toolrecoveryfunctions

• ToolChangewithturret

• PracticalExercises.

• QuestionandAnswers.

STM - 840-SINUMERIK 840Dsl Tool Management

CourseName :SINUMERIK840DslToolManagement

Course ID :STM-840

Duration : 2 Days

Timings : 09.30 to17.30

Requirements : Min 2 years working experience on CNC commissioning/retrofitting.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• ToolManagementFundamentals

• UserInterfacesPLC-NCK

• ToolmanagementInterfacedatablocks

• MachinedataforToolManagement

• BasicMagazineconfiguration

• ToolLoadandUnloadsequence

• ToolRelocateandPositionMagazinesequence

• PracticalExercises

Day 2:

• Overview/Summaryofthepreviousday

• ToolChangepreparation

• ToolChangeExecution

• Handtoolsequence

• Toolchangeinterruption

• ToolRecoveryfunctions

• Turrettoolchange

• PracticalExercises

9

Page 10: DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

Course Name :Basicturning–SINUMERIK828D/840DSLoperate.

Course ID :T100

Duration : 3 Days

Timings : 09.30 to 17.30

Requirements :Basicknowledgeofturningprogramming

Target group :Machineoperators,CNCprogrammersandapplication engineers.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• IntroductiontoCNCturningmachines&Detailsaboutmachineparts.

• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.

• Mainmenu–machine,services,program,programmanager,diagnosis,toolmanagement.

• Mainmodes–Jog,Ref,Inc1,10,100,1000,10000,MDA,Auto

• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.

• Specialfunctionsinjogmode

• BasicGcodes–G0,G1,G2,G3,G04,G90,G91,G95,G96,G33,G75.

• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.

• Introductionofpartprograms&programstructureinProgram guide G code.

• Basicnewfunctions–RND,CHF,CHR,ANG&RNDM.

• Practicaltrainingonsinutrainsoftwareandmachine.

Day 2:

• Overview/Summaryofthepreviousday.

• Toolmovementandnoseradiuscompensation–G40,G41&G42

• IntroductiontostandardTURNINGcycles.

– Simpleturningcycle951

– Groovingcycle930

– Threadingcycle99

– Undercutcycle94

• IntroductionofstandardDRILLINGcycles.

– Centeringcycle81

– Drillingcycle82

– Deepholedrillingcycle83

– Tappingcycle84

• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D simulation.

• Practicalpartcuttingonmachine.

Day 3:

• Overview/Summaryofthepreviousday.

• Introductiontofreecontourprogramming.

• IntroductionofAdvancedtechnologycycles

• Profileturningcycle952

• Residualmetalremoval

• Plungeturning

• Introductiontosub-routinemethodofprogramming

• Unconditionalconditionalstatements.

• Tapretractionwhilepowerfailure

• ConversionofdrawingtoNCoutput–DXF Reader

• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.

• Practicaltrainingonsinutrainsoftwareandmachine.

• Opensession&Feedbackfollowedbycertificatedistribution

T100 - Basic turning SINUMERIK 828D

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Page 11: DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

Course Name :Basicturning–SINUMERIK828D/840DSLoperate.

Course ID :T101

Duration : 3 Days

Timings : 09.30 to 17.30

Requirements :Basicknowledgeofturningprogramming

Target group :Machineoperators,CNCprogrammersandapplication engineers.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• IntroductiontoCNCturningmachines&Detailsaboutmachineparts.

• Keyboardlayout andScreenlayoutinNew SINUMERIKoperate.

• Mainmenu–machine,services,program,programmanager,diagnosis,toolmanagement.

• Mainmodes–Jog,Ref,Inc1,10,100,1000,10000,MDA,Auto

• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.

• TooloffsetmethodsforGangtypelathes

• Specialfunctionsinjogmode

• BasicGcodes–G0,G1,G2,G3,G04,G90,G91,G95,G96,G33,G75.

• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.

• Introductionofpartprograms&programstructureinProgram guide G code.

• Basicnewfunctions–RND,CHF,CHR,ANG&RNDM.

• Practicaltrainingonsinutrainsoftwareandmachine.

Day 2:

• Overview/Summaryofthepreviousday.

• Toolmovementandnoseradiuscompensation–G40,G41&G42

• IntroductiontostandardTURNINGcycles.

– Simpleturningcycle951

– Groovingcycle930

– Threadingcycle99

– Undercutcycle94

• IntroductionofstandardDRILLINGcycles.

– Centeringcycle81

– Drillingcycle82

– Deepholedrillingcycle83

– Tappingcycle84

• ProgrammingconceptsforGangtypetoolsapplication(Xisnegativedirection)

• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D simulation.

• Practicalpartcuttingonmachine.

Day 3:

• Overview/Summaryofthepreviousday.

• Introductiontofreecontourprogramming.

• IntroductionofAdvancedtechnologycycles

• Profileturningcycle952

• Residualmetalremoval

• Plungeturning

• Introductiontosub-routinemethodofprogramming

• Unconditionalconditionalstatements.

• Tapretractionwhilepowerfailure

• ConversionofdrawingtoNCoutput–DXF Reader

• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.

• Practicaltrainingonsinutrainsoftwareandmachine.

• Opensession&Feedbackfollowedbycertificatedistribution

T101 - Basic turning SINUMERIK 828D - Gany type

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Page 12: DEX Course Content · • Frequency response study through Bode plots ... • Read/Write NC/PLC/USER variables though custom screens. • Custom cycle creation ... • Introduction

Course Name :Turn-millwithY–SINUMERIK828D/840DSLoperate.

Course ID :T103

Duration : 2 Days

Timings : 09.30 to 17.30

Requirements :Basicknowledgeofturningprogramming

Target group :Machineoperators,CNCprogrammersandapplication engineers.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• BasicGcodes–G0,G1,G2,G3,G04,G90,G91,G94,G95,G75andG500.

• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.

• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.

• Mainmenu–machine,services,program,programmanager,diagnosis,toolManagement.

• Mainmodes–Jog,Ref,Inc1,10,100,1000,MDA,Auto

• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.

• Introductionofpartprograms&programstructureinProgram guide G code.

• Introductiontoco-ordinatesysteminturn-millapplication,differentplanes,FaceTransformation(TRANSMIT)andCylindertransformation(TRACYL).

• BasicprogrammingconceptswithTRANSMIT&TRACYL.

• IntroductiontostandardMILLING cycles.

– Rectangular&Circularpocket

– Rectangular&Circularspigot

– Long&circumferentialslot

– Acrossflatmilling

• Practicaltrainingonsinutrainsoftware&machine.

Day 2:

• Overview/Summaryofthepreviousday.

• IntroductionofstandardDRILLING cycles

– Centeringcycle81

– Drillingcycle82

– Deepholedrillingcycle83

– Tappingcycle84

• Introductiontofree contour programming.

• IntroductiontoBasicprogrammingconceptswithYaxis.

– KeywaymillingonODandFace

– RectangularandcircularpocketmillingonODandface

– PCDdrillingonODandface

– Acrossflatmilling

• IntroductiontoAdvance milling cycles

– Profilemillpocket&spigot.

– Residualmetalremoval

• Introductionto sub-routine methodofprogramming.

• Componentcuttingonthemachine

• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.

• Opensession&Feedbackfollowedbycertificatedistribution

T103 - Turn-mill with Y - SINUMERIK 828D_840Dsl operate

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T105 - Basic Turning PPU161

Day 2:

• Overview/Summaryofthepreviousday.

• Introductiontobasicprogrammingconcepts.

• Simpleexampleswritingmanualprogram.

• Introductiontostandardturningcycles:

– stockremoval

– Grooving

– Threading

– Undercut

– Cutoff.

• DetailssessiononBlocksearch,interruptpointandProgramcontrolfeatures.

• Real-timeandofflinewith2Dsimulation.

• Practicalwithcomponentcuttingonthemachine

Day 3:

• Overview/Summaryofthepreviousday.

• Introductiontofreecontourprogramming(attachcontourmethod)

• Introductiontostandarddrillingcycles:

– Centering

– Drilling

– Deepholedrilling

– Tapping

• Introductiontosub-routinemethodofprogramming.

• Practicaltrainingonsinutrainsoftwareandmachine.

• BriefsessiononMM+programming.

• Opensession&Feedbackfollowedbycertificatedistribution.

Course Name :Basicturningon–SINUMERIKPPU161/808Dadvance.

Course ID :T105

Duration : 3 Days

Timings : 09.30 to 17.30

Requirements :Basicknowledgeofturningprogramming

Target group :Machineoperators,CNCprogrammersandapplication engineers.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• IntroductiontoCNCTurningmachines&Detailsaboutmachineparts.

• BasicGcodes–G0,G1,G2,G3,G04,G18,G90,G91,G95,G96,G33,andG75.

• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.

• Introductionofpartprograms&programstructureinProgramguideGcode.

• Basicnewfunctions–RND,CHF,CHR,ANG&RNDM.

• IntroductiontothekeyboardlayoutandScreenlayoutinNEWSINUMERIKoperate.

• Mainmenu–machine,program,programmanager,diagnosis,tooloffsetparameter.

• Mainmodes–Jog,Ref,Inc1,10,100,1000,10000,MDA,Auto

• Tooloffset&workoffsetswithSINUMERIK.

• PracticaltrainingonmachineandSinutrain.

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Course Name :TrainthetrainermillingSINUMERIK828D/840Dsl Operate

Course ID : TTM

Duration : 5 Days

Requirements :Min2-3yearsworkingexperienceasfacultyorTrainedonM100inSiemensTAC.

Target group :Trainingfaculties,CNCprogrammersandapplication engineers.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• IntroductiontoCNCmillingmachines&Detailsaboutmachineparts.

• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.

• Mainmenu–machine,services,program,programmanager,diagnosis,toolmanagement.

• Mainmodes–Jog,Ref,Inc1,10,100,1000,10000,MDA,Auto

• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.

• IntroductiontotoolmanagementfeaturewithnewSINUMERIK operate.

• Practicaltrainingonsinutrainsoftwareandmachine.

Day 2:

• Overview/Summaryofthepreviousday.

• BasicGcodes–G0,G1,G2,G3,G04,G90,G91,G331,G332,G75.

• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.

• Conceptoffederates–Fmm/min,Fmm/rev.(G94G95).

• Introductionofpartprograms&programstructureinProgram guide G code.

• Toolmovementandnoseradiuscompensation–G40,G41&G42

• Basicnewfunctions–RND,CHF,CHR,ANG&RNDM

• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.

• Practicaltrainingonsinutrainsoftwareandmachine.

Day 3:

• Overview/Summaryofthepreviousday.

• Introductiontostandardmillingcycles.

– Facemill

– Standardpocket&spigotmilling

– Slotmill

– Threadmill

– Engrave

• Introductionofstandarddrillingcycleswithpositionpatterns.

– Centering

– Drilling

– Deepholedrilling

– Tapping

– Reaming

– Boring

– Positionspatterns–Rows&columns,PCD&Random

• Introductiontosub-routinemethodofprogramming.

• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D simulation.

• Practicaltrainingonsinutrainsoftwareandmachine.

Day 4:

• Overview/Summaryofthepreviousday.

• Introductiontofreecontourprogramming.

• IntroductionofAdvancedtechnologymillingcycles

– Pathmill

– Profilemillpocket&Spigot

– Residualmetalremoval

• MouldviewwithNew HMI SINUMERIK operate.

• Highspeedsettingcycle 832

• Practicaltrainingonsinutrainsoftwareandmachine.

Day 5:

• Overview/Summaryofthepreviousday.

• Unconditionalconditionalstatements.

• BasicconcepttohighlevellanguagewithR-variable(Macro).

• ExplanationofFRAMEcommands.

• Mould viewsinnewSINUMERIKoperate.

• Tapretractionwhilepowerfailure

• Finding NC interruption block in CAM programmingwhenpowerfailures.

• Convertingdrawingtoprogram–DXF reader

• ExternalexecutionofCAMprogram–EXTCALL

• IntroductiontoSystemsvariables($Variables).

• Opensession&feedbackfollowedbycertificatedistribution.

TTM - Train the trainer Milling

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Course Name :TrainthetrainerTurning–SINUMERIK828D/840DSLoperate.

Course ID :TTT

Duration : 5 Days

Requirements :Min2-3yearsworkingexperienceasfacultyorTrainedonM100inSiemensTAC.

Target group :Traininginstitutefaculties,Applicationengineers and trainers.

Day 1:

• IntroductiontoSINUMERIKsystems–Abriefhistoryoncontrols.

• IntroductiontoCNCturningmachines&Detailsaboutmachineparts.

• KeyboardlayoutandScreenlayoutinNew SINUMERIKoperate.

• Mainmenu–machine,services,program,programmanager,diagnosis,toolmanagement.

• Mainmodes–Jog,Ref,Inc1,10,100,1000,10000,MDA,Auto

• Tooloffset&workoffsetswithNew HMI SINUMERIKoperate.

• Specialfunctionsinjogmode.

• Practicaltrainingonsinutrainsoftwareandmachine.

Day 2:

• Basictoolingconcepts.(Differenttypeoftoolsforvariousprofiles).

• Conceptoffederates–Fmm/min,Fmm/rev.(G94 G95G96 G97).

• BasicGcodes–G0,G1,G2,G3,G90,G91,G95,G33,G04,G75.

• BasicMcodes–M00,M01,M02,M03,M04,M05,M17,M30&SPOS.

• Introductionofpartprograms&programstructureinProgram guide G code.

• Toolmovementandnoseradiuscompensation–G40,G41&G42

• Basicnewfunctions–RND,CHF,CHR,ANG&RNDM.

• Practicaltrainingonsinutrainsoftwareandmachine..

Day 3:

• Overview/Summaryofthepreviousday.

• IntroductiontostandardTURNINGcycles.

– Simpleturningcycle951

– Groovingcycle930

– Threadingcycle99

– Undercutcycle94

• IntroductionofstandardDRILLINGcycles.

– Centeringcycle81

– Drillingcycle82

– Deepholedrillingcycle83

– Tappingcycle84

• Real-timesimulationwithSuperbopticaldisplayclearsightwith2D/3D simulation.

• Practicaltrainingonsinutrainsoftwareandmachine.

Day 4:

• Overview/Summaryofthepreviousday.

• Introductiontofreecontourprogramming.

• IntroductionofAdvancedtechnologycycles

– Profileturningcycle952

– Residualmetalremoval

– ProfilePlungeturning

– ProfileGrooveturning

• Complexmachiningconceptwithabovecycles.

• Introductiontosub-routinemethodofprogramming.

• Practicalpartcuttingonmachine.

Day 5:

• Overview/Summaryofthepreviousday.

• Unconditionalconditionalstatement&Logiccomparators.

• HighlevellanguagewithR-variable(Rparameter).

• IntroductiontoSystemsvariables($Variables).

• ExplanationofFRAMEcommands.

• Tapretractionwhilepowerfailure

• ConversionofdrawingtoNCoutput–DXF Reader

• DetailssessionBlocksearch,Basicblock,overstore&Programcontrolfeatures.

• Practicaltrainingonsinutrainsoftwareandmachine.

• Opensession&Feedbackfollowedbycertificatedistribution.

TTT - Train the trainer turning SINUMERIK 828D

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SiemensLtd.DigitalExperience&ApplicationCenterShedNo.1&2,SYNo.26&27PlotNo.1A,SystemsCampusPeenyaIndustrialArea,Phase2ChokkasandaraVillage,YeshwantpurHobliBengaluru-560058Karnataka,IndiaTel.:080-40975628E-mail:[email protected]

For online registrations visit www.siemens.co.in/DEX

www.siemens.co.in/DEX

Formoreinformationcalluson18002091800

ForLifeCycleSupportofProducts,SystemsandSolutions call us on 1800 209 0987

Productupgradationisacontinuousprocess.Hence,datainthisbrochureissubjecttochangewithoutpriornotice.Forthelatestinformation,pleasegetintouchwithourSalesOffices.