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P i p e l i n e Va l v e s
G e o t h e r m a l Va l v e s a n dW e l l h e a d s
F l a n g e s a n d F i t t i n g s
P a r t s
F i e l d S e r v i c e
T r a i n i n g
S h o p R e p a i r s
www.DevBondUSA.com
Company Profile 4-5
Expanding Plug
AlfaSeal Trims Weights and Dimensions
6 7 8-9
Ball Valves
AlfaBall T - Trunnion Ball Trims Weights and Dimensions
AlfaBall TW - All Welded Trims Weights and Dimensions
AlfaBall R - Rising Stem Trims Weights and Dimensions
10 11 12-17
18 19 20-25
26 27 28-29
T a b l e o f C o n t e n t s
P i p e l i n e a n d G e o t h e r m a lV a l v e s a n d S e r v i c e s
Swing Check Valves
AlfaCheck S Trims Weights and Dimensions
30 31 32-33
Gate Valves
AlfaGate E - Expanding Gate Trims Weights and Dimensions
AlfaGate S - Slab Gate Trims Weights and Dimensions
AlfaGate 9 - Compact Gate
34 35 36-39
40 41 42-43
44
If you need a valve, call us! 45
AlfaKote Protection 46-47
Geothermal Valves and Wellheads 48-49
Alfa Services 50-51
T a b l e o f C o n t e n t s
( c o n t i n u e d )
Page 4
C o m p a n y P r o f i l e
Alfa Oiltech, formed in 2007 in Houston, Texas now serves the pipeline, geothermal, drilling and process industries with a wide selection of valves, wellhead components and fittings. We take great pride in our products offering, our applications expertise, and our after the sale service capability.
k n o w l e d g e a n d e x p e r i e n c e
Our management experience exceeds one hundred years in the Geothermal valve and
wellhead business and covers many severe service applications. We grew up in the “OLD
OILFIELD DAYS”, and we want to bring the “OLD OILFIELD SERVICE” back to our
customers. Around the clock and around the world, we’re available to supply you the best products at a fair price, and we won’t forget
you in the time of need.
C O M PA N Y P R O F I L EO u r B u s i n e s s i s V a l v e s
We have three key people that have each been in the business for more than thirty years, which means we have seen lots of valves and issues. We want to bring that experience to work for our customers. It’s our reputation that is at stake, and we do the “little things” to meet our goal of making valves work in the shop and in the field. There is no overhead burden to influence decision making, which enables us to serve our customers faster.
OUR GOAL IS TO MAKE OUR CLIENTS HAPPY
WE ARE DIFFERENT
WHY SHOULD YOU CHOOSE ALFA OILTECH ?
We do the “little things”
We lubricate studs prior to tightening, which means 4x less torque is re-quired to achieve the correct torque rating.
We change ALL fittings to “USA” standards.
We check bearing and gear operator lubrication and alignments.
We functionally check all valves.
We assemble and test ALL valves in Houston, Texas.
We do not “shop the market” looking for low price deals.
We buy from selected known suppliers.
We test every valve according to the original design specifi-cation or customer requirement.
We provide MTR’s and document packages on all products.
Page 5
Page 6
A L FA S E A L
Sizes: 2” thru 16” Pressure Classes: 150, 300, 600, 900 Operating Temperatures: -50F to +350F (-46C to +176C) End Connections: Flanged
ALFASEAL Expanding Plug
Additional Options
Gear Operators for All Sizes for Either Manual or Automated Installations
Adaption for Electric, Pneumatic and Hydraulic Operators
Multiple Body Bleed Configurations
The AlfaSeal Expanding Double Block and Bleed Plug Valve design is the logical choice when provability and product isolation are necessary. The AlfaKote protection reduces wear on seating surfaces and provides repeatable positive shutoff. It’s easily repairable in line.
AlfaKote
Protection
E x p a n d i n g P l u g
Manufactured, Tested, Assembled in Compliance with API 6D
Page 7
ALFASEAL
Trim
Recommended Spare Parts
Alfa 21
Materials of Construction
Bottom Cover ASTM A-216 WCB
Gasket ** Graphite + 304 SS
Body ASTM A-216 WCB
Sealing Ring ** Viton
Slips ** ASTM A536 + Nitride
Plug ASTM A-216 WCB + ENP
Stem ASTM A 182 F6a
Bolt ASTM A 193 Gr B7
Nut ASTM A 194 Gr 2H
Up Cover ASTM A-216 WCB
O Ring ** Viton
Stem Packing ** Graphite
Gland ASTM A-105
Stem Bushing ASTM A 182 F6a
Limited Pin ASTM A276 420
Up Stem ASTM A 182 F6a
Component
Yoke A216 WCB
Handwheel Cast Iron
Stem Nut Aluminum Bronze
Retainer AISI 1035
Nut A 194 Gr 2H
Adjustable Stud A 193 Gr B7
T r i m C h a r t a n d R e c o m m e n d e d S p a r e P a r t s
AlfaKote Protection is a recommended option
Page 8
A L FA S E A LW e i g h t s a n d D i m e n s i o n s
Class 150
Handw
heel Operated
Size Bore CL to
Top Bore CL to
Floor Handwheel Diameter
Flange OD End to End
Weight Torque
2 16.25 5 10 6 7 60 15
3 16.25 5 10 7.5 8 75 15
4 17.88 6.38 10 9 9 95 25
6 22.50 8.63 14 11 10.5 195 55
8 25.88 10.50 16 13.5 11.5 370 100
10 27 12.25 16 16 13 480 140
12 39.63 13.75 20 19 14 735 205
Size Bore CL to
Top Bore CL to
Floor Handwheel Diameter
Flange OD End to End
Weight Torque
6 23.25 8.63 10 11 10.5 200 55
8 27.88 10.50 14 13.5 11.5 395 100
10 29 12.25 14 16 13 505 140
12 33.75 13.75 16 19 14 760 205
14 34.63 15.13 16 21 15 900 245
16 43.88 19.50 20 23.5 16 1280 340
18 43.88 19.50 20 25 17 1325 340
20 62 23.13 36 27.5 32 3015 850
24 70.63 25.88 24 32 36 3896 1420
30 34.25 26.25 36 38.75 60 8425
36 67.75 30.38 36 46 68 16400
Gear O
perated
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
**Dimensions subject to change without notice.
Page 9
ALFASEAL
Class 600
Handw
heel O
perated
Size Bore CL to
Top Bore CL to
Floor Handwheel Diameter
Flange OD End to End
Weight Torque
2 19.63 5.13 14 6.50 11.50 115 50 3 19.63 5.13 14 8.25 14 135 50 4 24.50 7.38 16 10.75 17 240 130
Gear O
perated
Size Bore CL to
Top Bore CL to
Floor Handwheel Diameter
Flange OD End to End
Weight Torque
2 20.38 5.13 10 6.50 11.50 120 50 3 20.38 5.13 10 8.25 14 140 50 4 26.50 7.38 14 10.75 17 265 130 6 30.56 11.13 16 14 22 575 305 8 48.50 16.50 24 16.50 26 1200 525 10 56.19 17.25 36 20 31 1665 925 12 56.34 18.63 36 22 33 2550 14 79.88 19.88 36 23.75 35 3100 1245 16 65.94 19.88 36 27 39 4300
20 68.38 22.63 36 32 47 6800 24 70.69 26.50 36 37 55 10605
18 68.38 22.63 36 29.25 43 3500
Handw
heel O
perated
Size Bore CL to
Top Bore CL to
Floor Handwheel Diameter
Flange OD End to End
Weight Torque
2 16.25 5 10 6.5 8.5 65 30 3 16.25 5 10 8.25 11.13 90 30 4 20.75 5.13 14 10 12 145 75 6 24.75 8 16 12.5 15.88 275 155 8 37.25 11.13 20 15 16.50 570 270
Gear O
perated
Size Bore CL to
Top Bore CL to
Floor Handwheel Diameter
Flange OD End to End
Weight Torque
4 21.50 5.13 10 10 12 155 75 6 26.63 8 14 12.5 15.88 300 155 8 31.38 11.13 16 15 16.25 595 270 10 41.63 12.63 16 17.5 18 730 375 12 51.25 17.25 24 20.5 19.75 1215 14 55.88 18 24 23 30 1500 16 59.38 20.25 36 25.5 33 1870 1010 18 59.38 20.38 36 28 36 1985 1010 20 64.38 22.88 24 30.5 39 4100 2910 24 71 24.75 36 36 52 8000 30 73.5 27.63 36 43 65 15000
Class 300
W e i g h t s a n d D i m e n s i o n s
**Dimensions subject to change without notice.
**Dimensions subject to change without notice. Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
Page 10
A L F A B A L L T
Sizes: 2” thru 48” Pressure Classes: 150, 300, 600, 900, 1500, 2500
ALFABALL T Trunnion Ball Additional Options
Gear Operators for All Sizes for Either Manual or Automated Installations
Adaption for Electric, Pneumatic and Hydraulic Operators
The AlfaBall T Trunnion Mounted Ball Valve is a three piece forged body design with trims available to meet the demanding requirements of the pipeline and process industries. The design features forged steel body construction and is available in reduced bore or full bore through conduit models. A trunnion shaft is used in the construction of the smaller valves, while a retaining plate is used on the larger valves.
T r u n n i o n B a l l
Manufactured, Tested, Assembled in Compliance with API 6D
Page 11
ALFABALL TT r i m C h a r t a n d R e c o m m e n d e d S p a r e P a r t s
Trims
Component Recommended
Spare Parts
Alfa 21 Alfa 22 Alfa 23 Alfa 37
Materials of Construction
Body ASTM A105N ASTM A105N ASTM A182-F316 ASTM A350-LF2
Cover ASTM A105N ASTM A105N ASTM A182-F316 ASTM A350-LF2
Ball ASTM A105N/ENP ASTM A182-F316 ASTM A182-F316 ASTM A350-LF2 + ENP
Seat Insert PTFE/Nylon/PEEK PTFE/Nylon/PEEK PTFE/Nylon/PEEK PTFE/Nylon/PEEK
Seal Ring ASTM A105N/ENP ASTM A182-F316 ASTM A182-F316 ASTM A105N + ENP
Stem ASTM A105N/ENP ASTM A182-F316/17-
4PH ASTM A182-F316/17-
4PH ASTM A182-F316/17-
4PH
Top Flange ASTM A105N ASTM A105N ASTM A182-F316 ASTM A350-LF2
Body Stud ASTM A193-B7 ASTM A193-B7 ASTM A193-B8 ASTM A320-L7M
Body Nut ASTM A194-2H ASTM A194-2H ASTM A194-8 ASTM A194-7M
Screw Carbon Steel Carbon Steel Stainless Steel ASTM A320-L7M
Body Gasket ** Graphite Graphite Graphite Graphite
Stem Firesafe Packing ** Graphite Graphite Graphite Graphite
Seat Firesafe Packing ** Carbon Fiber +
Graphite Carbon Fiber + Graphite Carbon Fiber + Graphite Carbon Fiber + Graphite
Thrust Washer PTFE/316SS + PTFE
+ MoS2 PTFE/316SS + PTFE +
MoS2 PTFE/316SS + PTFE +
MoS2 PTFE/316SS + PTFE +
MoS2
Washer PTFE/316SS + PTFE
+ MoS2 PTFE/316SS + PTFE +
MoS2 PTFE/316SS + PTFE +
MoS2 PTFE/316SS + PTFE +
MoS2
Bearing 316SS + PTFE +
MoS2 316SS + PTFE + MoS2 316SS + PTFE + MoS2 316SS + PTFE + MoS2
O-Ring ** Viton Viton Viton Viton
Vent Valve Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Drain Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Stem Injection Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Seat Injection Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Seat Spring INCONEL x-750 INCONEL x-750 INCONEL x-750 INCONEL x-750
Antistatic Spring INCONEL x-750 INCONEL x-750 INCONEL x-750 INCONEL x-750
Grounding Plunger Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Gland Pin Stainless Steel Carbon Steel Stainless Steel Stainless Steel
Key Carbon Steel Carbon Steel Stainless Steel Carbon Steel
Page 12
A L F A B A L L TW e i g h t s a n d D i m e n s i o n s
Full Bore
Reduced Bore
Class 150
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
**Dimensions subject to change without notice.
**Dimensions subject to change without notice.
**Dimensions subject to change without notice.
Page 13
ALFABALL TW e i g h t s a n d D i m e n s i o n s
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
Class 300
Full Bore
Reduced Bore **Dimensions subject to change without notice.
Page 14
A L F A B A L L TW e i g h t s a n d D i m e n s i o n s
Class 600 Full Bore
Reduced Bore
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
**Dimensions subject to change without notice.
**Dimensions subject to change without notice.
Page 15
ALFABALL TW e i g h t s a n d D i m e n s i o n s
Class 900
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
Full Bore
Reduced Bore **Dimensions subject to change without notice.
**Dimensions subject to change without notice.
Page 16
A L F A B A L L TW e i g h t s a n d D i m e n s i o n s
Class 1500
Full Bore
Reduced Bore
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
**Dimensions subject to change without notice.
**Dimensions subject to change without notice.
Page 17
ALFABALL TW e i g h t s a n d D i m e n s i o n s
Class 2500
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
Full Bore
Reduced Bore
**Dimensions subject to change without notice.
**Dimensions subject to change without notice.
Page 18
A L F A B A L L T W
Sizes: 2” thru 48” Pressure Classes: 150, 300, 600, 900, 1500, 2500
ALFABALL TW All Welded Additional Options
Gear Operators for All Sizes for Either Manual or Automated Installations
Adaption for Electric, Pneumatic and Hydraulic Operators
The AlfaBall TW Trunnion Mounted Ball Valve is a all welded forged body design with trims available to meet the demanding requirements of the pipeline and process industries. The design features forged steel body construction and is available in reduced bore or full bore through conduit models. A trunnion shaft is used in the construction of the smaller valves, while a retaining plate is used on the larger valves.
A l l W e l d e d
Manufactured, Tested, Assembled in Compliance with API 6D
Page 19
ALFABALL TWT r i m C h a r t a n d R e c o m m e n d e d S p a r e P a r t s
Trims
Component Recommended
Spare Parts
Alfa 21 Alfa 22 Alfa 23 Alfa 37
Materials of Construction
Body ASTM A105N ASTM A105N ASTM A182-F316 ASTM A350-LF2
Cover ASTM A105N ASTM A105N ASTM A182-F316 ASTM A350-LF2
Ball ASTM A105N/ENP ASTM A182-F316 ASTM A182-F316 ASTM A350-LF2 + ENP
Seat Insert PTFE/Nylon/PEEK PTFE/Nylon/PEEK PTFE/Nylon/PEEK PTFE/Nylon/PEEK
Seal Ring ASTM A105N/ENP ASTM A182-F316 ASTM A182-F316 ASTM A105N + ENP
Stem ASTM A105N/ENP ASTM A182-F316/17-
4PH ASTM A182-F316/17-
4PH ASTM A182-F316/17-
4PH
Top Flange ASTM A105N ASTM A105N ASTM A182-F316 ASTM A350-LF2
Body Stud ASTM A193-B7 ASTM A193-B7 ASTM A193-B8 ASTM A320-L7M
Body Nut ASTM A194-2H ASTM A194-2H ASTM A194-8 ASTM A194-7M
Screw Carbon Steel Carbon Steel Stainless Steel ASTM A320-L7M
Body Gasket ** Graphite Graphite Graphite Graphite
Stem Firesafe Packing ** Graphite Graphite Graphite Graphite
Seat Firesafe Packing ** Carbon Fiber +
Graphite Carbon Fiber + Graphite Carbon Fiber + Graphite Carbon Fiber + Graphite
Thrust Washer PTFE/316SS + PTFE
+ MoS2 PTFE/316SS + PTFE +
MoS2 PTFE/316SS + PTFE +
MoS2 PTFE/316SS + PTFE +
MoS2
Washer PTFE/316SS + PTFE
+ MoS2 PTFE/316SS + PTFE +
MoS2 PTFE/316SS + PTFE +
MoS2 PTFE/316SS + PTFE +
MoS2
Bearing 316SS + PTFE +
MoS2 316SS + PTFE + MoS2 316SS + PTFE + MoS2 316SS + PTFE + MoS2
O-Ring ** Viton Viton Viton Viton
Vent Valve Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Drain Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Stem Injection Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Seat Injection Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Seat Spring INCONEL x-750 INCONEL x-750 INCONEL x-750 INCONEL x-750
Antistatic Spring INCONEL x-750 INCONEL x-750 INCONEL x-750 INCONEL x-750
Grounding Plunger Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Gland Pin Stainless Steel Carbon Steel Stainless Steel Stainless Steel
Key Carbon Steel Carbon Steel Stainless Steel Carbon Steel
Page 20
A L F A B A L L T WW e i g h t s a n d D i m e n s i o n s
Full Bore
Reduced Bore
Class 150
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
**Dimensions subject to change without notice.
**Dimensions subject to change without notice.
**Dimensions subject to change without Page 21
ALFABALL TWW e i g h t s a n d D i m e n s i o n s
Class 300
Full Bore
Reduced Bore
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
**Dimensions subject to change without notice.
Page 22
A L F A B A L L T WW e i g h t s a n d D i m e n s i o n s
Class 600 Full Bore
Reduced Bore
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
**Dimensions subject to change without notice.
**Dimensions subject to change without notice.
Page 23
ALFABALL TWW e i g h t s a n d D i m e n s i o n s
Class 900
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
Full Bore
Reduced Bore **Dimensions subject to change without notice.
**Dimensions subject to change without notice.
Page 24
A L F A B A L L T WW e i g h t s a n d D i m e n s i o n s
Class 1500
Full Bore
Reduced Bore
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
**Dimensions subject to change without notice.
**Dimensions subject to change without notice.
Page 25
ALFABALL TWW e i g h t s a n d D i m e n s i o n s
Class 2500
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
Full Bore
Reduced Bore
**Dimensions subject to change without notice.
**Dimensions subject to change without notice.
Page 26
A L F A B A L L R
ALFABALL R Rising Stem Additional Options
Full or Reduced Port
Special Trims Available
The AlfaBall R Rising Stem Ball Valve design provides absolutely friction free operation. The valve features a mechanically set sealing feature that provides a bubble tight shutoff against liquids and gases. There is no pinchpoint effect to wear seat faces or ball face. The valve is designed to be inherently firesafe and incorporates an anti blowout stem feature.
R i s i n g S t e m
Manufactured, Tested, Assembled in Compliance with API 6D
Sizes:
2” thru 16”
Pressure Classes:
150, 300, 600, 900, 1500
Operating Temperatures:
-50F to +800F (-46C to +427C)
End Connections:
Flanged, Weld, Flanged by Weld
Page 27
ALFABALL R
Trims
Component Recommended
Spare Parts
Alfa 19 Alfa 21
Body ASTM A-216 WCB ASTM A-216 WCB
Ball A-216
WCB+ENP+STL6 Seal Surface
A-216 WCB+ENP+STL6 Seal Surface
Pin ASTM A276 410 ASTM A276 410
Bushing ** ASTM A276 410 ASTM A276 410
Bonnet ASTM A216 WCB ASTM A216 WCB
Gasket ** Graphite+SS304 Graphite+SS304
Bonnet Bolt ** ASTM A-193 B7 ASTM A-193 B7
Bonnet Nut ** ASTM A-194 2H ASTM A-194 2H
Stem Packing ** GTFE + TFR Versipak Graphite
Lantern Ring ** ASTM A182 F6a ASTM A182 F6a
Injection Fitting ** AISI 1025 AISI 1025
Stem 17 - 4PH 17 - 4PH
Guide Screw ASTM A-193 B7 ASTM A-193 B7
Stem Nut ** AISI 4140 ZCuAI10Fe3
Thrust Ball Bearing ** AISI 1045 AISI 1045
Stem Nut Gland ** Cast Iron Cast Iron
Materials of Construction
Handwheel Carbon Steel Carbon Steel
Seat ASTM A182 F304 ASTM A182 F304
Alfa 08
ASTM A-216 WCB
A-216 WCB+ENP+STL6 Seal Surface
ASTM A276 410
ASTM A276 410
ASTM A216 WCB (OPG)
Graphite+SS304
ASTM A-193 B7
ASTM A-194 2H
Graphite
ASTM A182 F6a
AISI 1025
17 - 4PH
ASTM A-193 B7
ZCuAI10Fe3
AISI 1045
Cast Iron
Carbon Steel
ASTM A182 F304
Ammonia STD/NACE 800 Deg. F
T r i m C h a r t a n d R e c o m m e n d e d S p a r e P a r t s
NACE - National Association of Corrosion Engineers, STD MR01.75
Page 28
A L F A B A L L RW e i g h t s a n d D i m e n s i o n s
Class 150
Class 300
Class 600
Sizes 12” and larger are gear operated.
Sizes 6” and larger are gear operated.
Sizes 6” and larger are gear operated.
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
**Dimensions subject to change without notice.
**Dimensions subject to change without notice.
**Dimensions subject to change without notice.
Page 29
ALFABALL RW e i g h t s a n d D i m e n s i o n s
Class 900
Class 1500
Class 2500
Sizes 4” and larger are gear operated.
Sizes 4” and larger are gear operated.
Sizes 6” and larger are gear operated.
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
**Dimensions subject to change without notice.
Page 30
A L F A C H E C K S
ALFACHECK S Swing Check Additional Options
Slam Retardation
Subsea Capability
The AlfaCheck Swing Check Valve design is the choice when equipment protection from backflow is a concern. The AlfaCheck swing check provides quick action and is available with a lock open feature to promote pig passage. The 316 SS trim is a standard feature.
S w i n g C h e c k
Manufactured, Tested, Assembled in Compliance with API 6D
Sizes:
2” thru 24”
Pressure Classes:
150, 300, 600, 900, 1500
Operating Temperatures:
-50F to +350F (-46C to +176C)
End Connections:
Flanged, Weld End, Flanged by Weld
Page 31
ALFACHECK ST r i m C h a r t a n d R e c o m m e n d e d S p a r e P a r t s
Trim
Component Recommended
Spare Parts Alfa 22
Materials of Construction
Body ASTM A-216 WCC
Cover A36
Cover Seal ** Viton
Bolting A193 B7/A194 2H
Arm ** A351 CF8M
Clapper ** A351 CF8M
Clapper Seal ** Viton
Seat A216 WCC
Page 32
A L F A C H E C K SW e i g h t s a n d D i m e n s i o n s
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
**Dimensions subject to change without notice.
Page 33
ALFACHECK SNote: All dimensions are measured in inches.
Weight is measured in lbs. Torque is measured in ft./lb.
W e i g h t s a n d D i m e n s i o n s
Class 900 Class 1500
Class 2500
**Dimensions subject to change without notice.
Page 34
A L F A G AT E E
ALFAGATE E Expanding Gate
The AlfaGate E Expanding Gate Valve design is the premiere choice when a Full Port, Through Conduit, Mechanically Sealing Gate valve is required for flowline or geothermal applications. The valve provides a mechanically set seat second to none. The optional AlfaKote protection protects not only the seat and gate sealing surfaces, but also prevents corrosion in the entire body cavity and wetted surfaces of the bonnet. The AlfaKote protection also affords lubricity and reduces operating torques.
E x p a n d i n g G a t e
Additional Options
Gear Operators for All Sizes for Either Manual or Automated Installations
Adaption for Electric, Pneumatic and Hydraulic Operators
Multiple Body Bleed Configurations
Manufactured, Tested, Assembled in Compliance with API 6D
Sizes: 2” thru 24”, Full Port Thru-Conduit Pressure Classes: 150, 300, 600, 900, 1500, 2500 Operating Temperatures: -50F to +550F (-46C to +288C) End Connections: Flanged, Weld, Weld by Flanged
Page 35
ALFAGATE ET r i m C h a r t a n d R e c o m m e n d e d S p a r e P a r t s
Trims
Recommended Spare Parts
Alfa 21 Alfa 08 API 6D
Alfa 08 2”-4” | API 6A
Alfa 37
STD/NACE Geothermal Geothermal Low Temp NACE -20 DEG F TO
350 DEG F
-20 DEG F TO
550 DEG F
-20 DEG F TO
550 DEG F
-50 DEG F TO
350 DEG F Materials of Construction
Body ASTM A-216
WCB
ASTM A-216 WCB + ALFA-
KOTE
API 60K + ALFA-KOTE
ASTM A-352 LCB
Bonnet ASTM A-36 ASTM A-36 + ALFAKOTE
API 60K + ALFA-KOTE
ASTM A-36
Yoke Tube AISI 1018/1020 AISI 1018/1020 AISI 1018/1020 AISI 1018/1020
Gate ** ASTM A-216 WCB + ENP
ASTM A-216 WCB + ALFA-
KOTE
ASTM A-487 + ALFAKOTE
ASTM A-216 WCB + ENP
Gate Guide AISI 1018/1020 + ENP
AISI 1018/1020 + ALFAKOTE
AISI 1018/1020 + ALFAKOTE
AISI 1018/1020 +
Seat ** ASTM A-105 + ENP
ASTM A-105 + ALFAKOTE
ASTM A-105 + ALFAKOTE
ENP
Seat Insert ** RPTFE RPTFE RPTFE ASTM A-105 + ENP
Bonnet Gasket ** Viton HT EPDM HT EPDM RPTFE
Stem ** 17-4 PH 17-4 PH 17-4 PH HNBR
Stem Packing ** VITON DUCK GTFE GTFE 17-4 PH
Stem Nut ** AL BRONZE AL BRONZE AL BRONZE VITON DUCK
Bonnet Studs ASTM A-193 GR B7M
ASTM A-193 GR B7M
ASTM A-193 GR B7M
AL BRONZE
Bonnet Nuts ASTM A-194 GR 2HM
ASTM A-194 GR 2HM
ASTM A-194 GR 2HM
ASTM A-320 GR L7M
Body Fittings ** 316 SS 316 SS 316 SS ASTM A-194 GR 7M
Packing Fitting ** 316 SS 316 SS 316 SS 316 SS
Stem Protector ** LEXAN LEXAN LEXAN 316 SS
Component
NACE - National Association of Corrosion Engineers, STD MR01.75
Page 36
A L FA G AT E EW e i g h t s a n d D i m e n s i o n s
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
Class 150
Class 300
Sizes 14” and larger are bevel gear operated.
Sizes 14” and larger are bevel gear operated.
*For geothermal applications only**Dimensions subject to change without notice
Page 37
ALFAGATE EW e i g h t s a n d D i m e n s i o n s
Class 600
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
Sizes 14” and larger are bevel gear operated.
*For geothermal applications only**Dimensions subject to change without notice
Page 38
A L FA G AT E E W e i g h t s a n d D i m e n s i o n s
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
Class 900
Sizes 14” and larger are bevel gear operated.
*For geothermal applications only **Dimensions subject to change without notice
Page 39
ALFAGATE EW e i g h t s a n d D i m e n s i o n s
Class 2500
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
Class 1500
*For geothermal applications only**Dimensions subject to change without notice
Page 40
A L F A G AT E S
ALFAGATE S Slab Gate
The AlfaGate S Slab Gate Valve is a full port, through conduit gate valve designed for geothermal wellhead and flowline applications allowing easy and smooth operation. Optimal clearances combined with the through-conduit and full opening design reduces turbulence and pressure drop.
The seats function with pressure acting on differential area. A basic law of nature makes these valves seal, but they are also fitted with emergency seat sealant injection ports in case the seat or gate is damaged. The hydraulic load applied by the line pressure reduces when differential pressures are lowered reducing the amount of wear. The wear is much lower than that employed by mechanically energized configurations.
S l a b G a t e
Additional Options
Gear Operators for All Sizes for Either Manual or Automated Installations
Adaption for Electric, Pneumatic and Hydraulic Operators
Multiple Body Bleed Configurations
Manufactured, Tested, Assembled in Compliance with API 6D
Sizes: 2” thru 36”, Full Fort Thru-Conduit Pressure Classes: 150, 300, 600, 900 Operating Temperatures: -50F to +550F (-46C to +288C) End Connections: Flanged, Weld, Weld by Flanged
Page 41
ALFAGATE S T r i m C h a r t a n d R e c o m m e n d e d S p a r e P a r t s
Trims
Component Recommended
Spare Parts
Alfa 21 Alfa 08 Alfa 37
STD/NACE Geothermal Low Temp NACE
-20 DEG F TO
350 DEG F
-20 DEG F TO
550 DEG F
-50 DEG F TO
350 DEG F
Materials of Construction
Body ASTM A-216 WCB ASTM A-216 WCB +
ALFAKOTE ASTM A-352 LCB
Bonnet ASTM A-36 ASTM A-36 + ALFA-
KOTE ASTM A-36
Yoke Tube AISI 1018/1020 AISI 1018/1020 AISI 1018/1020
Gate ** CS + ENP CS + ALFAKOTE CS + ENP
Gate Guide AISI 1018/1020 +
ENP AISI 1018/1020 +
ALFAKOTE AISI 1018/1020 +
ENP
Seat ** ASTM A-105 + ENP ASTM A-105 + AL-
FAKOTE ASTM A-105 + ENP
Seat Insert ** RPTFE RPTFE RPTFE
Bonnet Gasket ** Viton HTEPDM HNBR
Stem ** 17-4 PH 17-4 PH 17-4 PH
Stem Packing ** VITON DUCK GTFE VITON DUCK
Stem Nut ** AL BRONZE AL BRONZE AL BRONZE
Bonnet Studs ASTM A-193 GR
B7M ASTM A-193 GR B7M ASTM A-193 GR L7M
Bonnet Nuts ASTM A-194 GR
2HM ASTM A-194 GR
2HM ASTM A-194 GR
2HM
Body Fittings ** 316 SS 316 SS 316 SS
Packing Fitting ** 316 SS 316 SS 316 SS
Stem Protector ** LEXAN LEXAN LEXAN
NACE - National Association of Corrosion Engineers, STD MR01.75
Page 42
A L FA G AT E SW e i g h t s a n d D i m e n s i o n s
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
Class 150
Class 300 Sizes 14” and larger are bevel gear operated.
Sizes 14” and larger are bevel gear operated.
Size End to End Bore Bore CL to
Floor Bore CL to
Top Handwheel Diameter
Weight
FE WE 2 7 2 4 4/5 17 3/4 12 90 72 3 8 3 7 24 3/8 12 180 144 4 9 4 9 3/8 40 1/2 18 282 250 6 10 1/2 6 12 5/8 47 3/4 18 486 440 8 11 1/2 8 15 3/4 58 1/8 18 788 710 10 13 10 19 7/16 71 1/4 18 1320 1220 12 14 12 22 7/8 82 1/4 18 1768 1600 14 15 13 1/4 24 1/8 86 1/8 24 2152 1820 16 16 15 1/4 27 1/8 96 1/2 24 2524 2140 18 17 17 1/4 30 7/16 105 1/4 24 3162 2760 20 18 19 1/4 33 4/5 115 1/4 24 4000 3310 24 20 23 1/4 40 3/16 134 7/8 36 5898 5290 26 22 25 43 1/16 143 7/8 36 7344 6810 28 24 27 46 1/4 153 7/8 36 8590 8000 30 26 29 50 164 1/4 36 9506 8880 36 32 34 1/2 59 192 3/8 36 14306 13270
Size End to End Bore Bore CL to
Floor Bore CL to
Top Handwheel Diameter
Weight
FE WE 2 8 1/2 2 4 13/16 17 3/4 12 90 72 3 11 3/16 3 6 15/16 24 3/8 12 180 144 4 12 4 8 5/8 29 14 345 259 6 15 7/8 6 12 1/2 45 1/4 24 316 271 8 16 1/2 8 16 57 1/4 24 520 459 10 18 10 20 63 1/4 24 773 695 12 19 3/4 12 22 3/4 73 3/8 30 1035 930 14 30 13 1/4 25 1/2 75 5/8 24 1454 1266 16 33 15 1/4 28 1/8 80 5/8 24 2182 1939 18 36 17 1/4 31 88 24 2969 2672 20 39 19 1/4 35 1/4 97 3/4 24 3919 3532 24 45 23 1/4 41 1/8 114 1/8 24 5868 5287 26 49 25 43 3/4 120 1/4 24 6830 5844 28 53 27 47 129 3/4 24 8194 7051 30 60 29 50 5/8 139 1/8 36 9736 8773 36 68 34 1/2 59 1/4 161 36 15441 13607
Sizes 14” and larger are bevel gear operated.
**Dimensions subject to change without notice
Page 43
ALFAGATE S W e i g h t s a n d D i m e n s i o n s
Class 600
Note: All dimensions are measured in inches. Weight is measured in lbs. Torque is measured in ft./lb.
Sizes 14” and larger are bevel gear operated.
Size End to End Bore Bore CL to Floor Bore CL to Top Handwheel Diameter Weight
FE WE
2 11 1/2 2 1/16 4 13/16 17 3/4 12 90 72
3 14 3 3/16 6 15/16 24 3/8 12 180 144
4 17 4 1/8 8 5/8 29 14 345 259
6 22 6 13 5/8 45 3/8 24 600 439
8 26 8 16 3/4 56 3/8 24 970 737
10 31 10 20 59 1/2 24 1736 1584
12 33 12 23 1/4 68 7/8 30 2374 2010
14 35 13 1/4 26 75 3/8 24 3232 2828
16 39 15 1/4 29 1/8 83 1/2 24 4023 3515
18 43 17 1/4 32 3/8 91 1/2 24 5617 4110
20 47 19 1/4 35 7/8 100 1/2 24 6984 6070
24 55 23 1/4 42 1/4 118 36 11447 10014
26 57 25 46 124 5/8 36 13124 11494
28 61 27 49 1/4 134 36 14293 12232
30 65 29 52 3/4 142 3/4 36 14457 12724
36 82 34 1/2 61 3/4 171 1/4 36 26377 23967
Size End to End Bore Bore CL to Floor Bore CL to Top Handwheel Diameter
Weight
FE WE
2 14 1/2 2 1/16 5 1/16 17 3/4 12 220 105
3 18 1/2 3 3/16 7 5/16 24 3/8 12 450 328
4 21 1/2 4 1/8 9 1/16 29 18 720 547
Class 900
Size End to End Bore Bore CL to Floor Bore CL to Top Handwheel Diameter Weight
FE WE
2 8 1/2 2 4 13/16 17 3/4 12 90 72
3 11 3/16 3 6 15/16 24 3/8 12 180 144
4 12 4 8 5/8 29 14 345 259
6 15 7/8 6 12 1/2 45 1/4 24 316 271
8 16 1/2 8 16 57 1/4 24 520 459
10 18 10 20 63 1/4 24 773 695
12 19 3/4 12 22 3/4 73 3/8 30 1035 930
14 30 13 1/4 25 1/2 75 5/8 24 1454 1266
16 33 15 1/4 28 1/8 80 5/8 24 2182 1939
18 36 17 1/4 31 88 24 2969 2672
20 39 19 1/4 35 1/4 97 3/4 24 3919 3532
24 45 23 1/4 41 1/8 114 1/8 24 5868 5287
26 49 25 43 3/4 120 1/4 24 6830 5844
28 53 27 47 129 3/4 24 8194 7051
Class 1500
**Dimensions subject to change without notice
Page 44
A L F A G AT E 9
ALFAGATE 9 Compact Gate
The AlfaGate 9 Compact Gate Valve provides a low cost, space efficient, full opening gate valve for flow lines, manifolds, tank shutoff, and distribution piping. The full bore zero leakage valve requires no lubrication and lends itself well to in line repairability. The valves undergo testing in accordance with the API 6D requirements or any customer requirement that exceeds API 6D.
C o m p a c t G a t e
Additional Options
Gear Operators for All Sizes for Either Manual or Automated Installations
Adaption for Electric, Pneumatic and Hydraulic Operators
Manufactured, Tested, Assembled in Compliance with API 6D
Sizes: 2” thru 60” Pressure Classes: 150 and 300 Operating Temperatures: -50F to +350F (-46C to +177C) End Connections: Flanged
Page 45
Floating Ball Valves
Plug Valves
Butterfly Valves
Wafer Check Valves
Globe Valves
RSB Master Drilling Valves
Page 46
A L F A K O T E P R O T E C T I O NF o r T o u g h A p p l i c a t i o n s
Alfa Oiltech, LLC through its knowledge of high temperature and high pressure corrosive and erosive flow conditions has worked with the coating industry to introduce AlfaKote protection for those applications that used to have a devastating effect on valve life.
The AlfaKote coating provides complete protection for those areas in valves that used to be vulnerable to the harsh conditions presented by heavy brine conditions and the volcanic ash and sand particles in geothermal fluids.
Page 47
ALFAKOTE PROTECT ION
The AlfaKote protection will extend life, reduce torque, and provide years of trouble free operation.
ALFAKOTE
AlfaKote is a aluminized ceramic base coat and a propriety Ryton-PPS top coat formulated for corrosion resistance, toughness, impact resistance, and lubricity. The AlfaKote system is referred to as a "flexible ceramic" coating capable of bending and flexing without breaking through the coated surface and destroying the protective barrier.
Tests in accordance with ASTM B117 on scribed and unscribed coupons coated with AlfaKote showed no signs of corrosion after 2.75 years. The scribed coupon showed only small amounts of white corrosion at the edges of the scribe, but no undercreep or blistering of the coating was noted.
The materials used to product AlfaKote are not new, but the process as developed by Custom Coating Applicators is. The "Liquid Powder" is applied in the desired areas, and the liquid carrier is flashed away leaving only the PPS resin on the sprayed surfaces. The PPS resin melts at the bake temperature and flows into the substrate. The resultant products offers insulating properties and lubricity reducing valve torques and extending the life cycle.
Alfa Oiltech, LLC continues to offer the latest in valve sealing and operating technology, all with the goal of reducing maintenance, reducing operational headaches, and reducing life cycle costs.
F o r T o u g h A p p l i c a t i o n s
Page 48
G e o t h e r m a l V a l v e s a n d W e l l h e a d s
G e o t h e r m a l k n o w l e d g e
a n d e x p e r i e n c e
Alfa draws on its vast knowledge and experience in the geothermal valve and
wellhead business to bring you the latest technology in designs, seals, and coatings
to withstand the harsh geothermal environment.
The AlfaKote protection will extend life, reduce torque,
and provide years of trouble free operation.
Page 49
G e o t h e r m a l V a l v e s a n d W e l l h e a d s
Casingheads
Expansion Spools
Intermediate Spools
Master Valves with Proprietary Al-faKote
Wellhead Accessories
Alfa Geothermal Wellhead Assembly with a 13 5/8”-3M Casing head with 2 3 1/8”-2M Outlet Valves and an AlfaGate E 12-900 Master Valve with Alfa
08 Trim and a 12-900 x 3 1/8-2M Top Adapter Flange
ALFA GEOTHERMAL WELLHEAD ASSEMBLY
Page 50
A L F A S E RV I C E S
Field Service Techs 24/7
Valve Maintenance and Repair
Confirm Valve Integrity
Aftermarket Parts and Valves
Consulting and Training
On Site—In Classroom—In Shop
Asset Management Programs
Page 51
W e W a n t Y o u t o K n o w W h a t Y o u B u y
Document Packages Include:
Certificate of Compliance Valve Inspection Report
Pressure Test ReportPressure Test Chart Material Test Report
Drawings
HOW TO REQUEST A QUOTE
You can always request a quote by calling or emailing us!
However, you can receive a quote faster and easier
by submitting the “Quote Request Form” electronically
at www.DevBondUSA.com