Document Type Document ID Version Status Page SOP EUNCL-STE-001.2.2 1.1 1/14 Detection and Quantification of Gram Negative Bacterial Endotoxin Contamination in Nanoparticle Formulations by Kinetic Turbidimetric Microplate LAL Assay AUTHORED BY: DATE: Rainer Ossig 14.04.2016 Matthias Rösslein 01.10.2016 REVIEWED BY: DATE: Matthias Rösslein 13.07.2016 Matthias Rösslein 01.10.2016 APPROVED BY: DATE: Matthias Rösslein 13.07.2016 Matthias Rösslein 01.10.2016 DOCUMENT HISTORY Effective Date Date Revision Required Supersedes 01.10.2016 01.10.2016 13.07.2016 Version Approval Date Description of the Change Author / Changed by 1.0 13.07.2016 All Initial Document Rainer Ossig
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DocumentType DocumentID Version Status PageSOP EUNCL-STE-001.2.2 1.1 1/14
Removethemetalsealfromthevial,breakthevacuumbyliftingthestopperjustenoughtoallowairtoenter,andasepticallyremovethestopper.AddLALReagentwaterdirectlyandwithcautiontotheCSEvial.ThefinalvolumeneededforreconstitutionoftheCSEvialshouldbecalculatedforeachlotanddependsonproductpotencydeterminedwithaspecificlotofLALreagentrelativetothecurrentFDAorUSPlotofreference.Thespecificvolumeneededtoreachapotencyof1000EU/mLcanbecalculatedfromtheCustomCertificateofAnalysis for theKineticTurbidimetricMicroplateMethod(providedbythesupplierAssociatesofCapeCod,Inc.3).
During reconstitution andprior to use, the stock solution should be vortexed vigorously for 30-60sec,with5-10minsettlingtimes,overa30-60mintimeframe,andallowedtoequilibratetoroomtemperature.VortextheCSEforatleast30secondseachtimeimmediatelybeforetakinganaliquotforusagetomakeappropriatedilutions.
ThereconstitutedstockCSEsolutionisstablefor4weeksstoredat2-8°C,donotfreezeCSE(ProductInsert CSE Endotoxin E. coli 0113:H10, ACC) 3. Before usage of the stored stock bring to room
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5.3.3 PreparationofEndotoxincalibrationstandardsIf the Pyrotell-T LAL Endotoxin Detection System (Associates of Cape Cod, Inc.) is being used in amicroplatereaderthedetectionlimit,andthusthelowestpossiblevalueofλis0.005EU/mL3.Adjustthe quantitative range of the assay and the sensitivity of an individual test defined by the lowestendotoxinconcentrationusedtoconstructthestandardcurve.
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curve and should be the same as used in theQuality Controls. For example, 25 µL of a 10EU/mLEndotoxinstandarddilutionareaddedto475µLnanoparticlesuspensionofthesample,resultingina spiked endotoxin concentration of 0.5 EU/mL. For the Quality control, the same amount ofEndotoxinisdilutedinto475µLLALreagentwater.
* Numbers shown in the tableaboveare calculatedbasedona Stock concentrationof1000EU/mL.** IntermediatesolutionsA,B arepreparedonlytomakecontroldilutionsandarenotused inassay.*** Theconcentrationofnanoparticles in IECshouldbeequal tooneassayed for standardcurve.YouwillneedtoprepareanIECforeachdilutionofthenanomaterialassayedinthistest.
* Numbers shown in the tableaboveare calculatedbasedona Stock concentrationof1000EU/mL.** IntermediatesolutionsA,B arepreparedonlytomakecontroldilutionsandarenotused inassay.*** The nominal concentration in QC should equal that of a standard from the middle of thestandardcurveandshouldbethesameasinIEC.
DocumentType DocumentID Version Status PageSOP EUNCL-STE-001.2.2 1.1 9/14
6.2 PreparationofStudySamplesStudysamplesshouldbereconstitutedineitherLALreagentwaterorsterile,pyrogen-freePBS.ThepHof thestudysampleshouldbechecked. Itmaybenecessary toadjust thepHof thesample towithin therange6.0–8.0usingeithersterileendotoxin-freesodiumhydroxideorhydrochloricacid.DonotadjustthepHofunbufferedsolutions.Pyrogen-freeTrisbuffermayalsobeusedtopreparesamplesforendotoxindetectioninplaceofwaterasasamplediluenttoadjustpHofhighlyacidicorbasicsamples.ToavoidsamplecontaminationalwaysmeasurethepHofanaliquotofthepreparedsample. If the samplewas prepared in PBS or other diluent, the diluent alonemust be tested forendotoxin contamination in the assay. The concentration of nanomaterial is unique to eachformulation.Thegoalofthistestistomeasureendotoxinlevelpermgofthetestformulation,whichcommonlyreferstotheactivepharmaceutical ingredient(API),butmayalsobemeasuredinmgoftotalformulationortotalelement(e.g.goldorsilver).ThesampleshouldtestedfromthestockusingseveraldilutionsnotexceedingsocalledMaximumValidDilution(MVD).
To determine the MVD one needs to know three parameters: endotoxin limit (EL), sampleconcentrationandassaysensitivity(λ).ELiscalculatedaccordingtothefollowingformula:EL=K/M,whereKismaximumendotoxinlevelallowedperdose(5EU/kgforallroutesofadministrationexceptfortheintrathecalroute,forwhichKis0.2EU/kg)andMisthemaximumdosetobeadministeredper kg of body weight per single hour (1). Note, estimation of EL for nanomaterials used asradiopharmaceuticalorasmedicaldevicewillbedifferent5.Whenthedoseinformationforthetestnanomaterial isavailablebasedonananimalmodel(e.g. inmouse),onemayuseittoconvertintohumanequivalentdose(HED).Todosotheanimaldoseisdividedbytheconversionfactorspecifictoeachanimalspecies,e.g.12.3formouse.Pleaserefertoguidelinesforotherconversionratios6.Doseforcancertherapeutics isoftenprovidedinmg/m2insteadofmg/kg.Toconvertananimalorhuman dose frommg/m2 to mg/kg the dose in mg/kg is divided by the conversion factor of 37,indicatedaskm(formassconstant).Thekmfactorhasunitsofkg/m2;itisequaltothebodyweightinkgdividedbythesurfaceareainm2.Example74mg/m2/37=2mg/kg6.
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TheMVDisdeterminedaccordingtothefollowingformula:MVD=(ELxsampleconcentration)/λ).Forexample,whennanoparticlesampleconcentrationis10mg/mLandit’smaximumdoseinmouseis 123 mg/kg, the HED is 123/12.3=10mg/kg; EL for all routes except intrathecal is 0.5 EU/mg(5EU/kg/10mg/kg) and MVD is 1000 ((0.5 EU/mg x 10 mg/mL)/0.005EU/mL). In this case, thenanomaterial will be tested directly from stock or at several dilutions not exceeding theMVD of1000,e.g. 10,100and1000timesdilution.Whentheinformationaboutthedoseisunknown,thehighestfinalconcentrationofthetestnanomaterialis1mg/mL,whichisusedtocalculatetheMVD.It is very important to recognize that if the dose, route of administration and/or the sampleconcentrationforthetestnanomaterialchange,theELandMVDwillalsochange.
6.3 Flowchart
Figure1:Briefoutlineoftheworkflow.
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DocumentType DocumentID Version Status PageSOP EUNCL-STE-001.2.2 1.1 12/14
S3.1PPC
S3.1PPC
S3.2PPC
S3.2PPC
S3.3PCC
S3.3PCC
Shortly before usage reconstitute the necessary LAL Reagent vials with LAL Reagent Water orGlucashield®buffer(accordingtothemanufacturersinstruction),mixonlygently(donotvortex!)asdescribedabove(fordetailsreadunder-ReagentPreparation-).
Use a dispenser to immediately add 100 µL reconstituted LAL- Reagent into each of the reactionwells.Workquicklybutcarefultoavoidcausingbubblesinthewell.Controlallwellsforabsentsofbubbles.
Mix gently for about 15 seconds and start automated reading procedure immediately (reading isperformedwiththemicroplatecoverremoved).
6.5 DataAnalysisThereactiontimeneededfortheappearanceofturbidityisinverselyproportionaltotheamountofpresentendotoxin.Forthedeterminationoftheexactendotoxinamountitisnecessarytocreateastandard curve of at least 3 to 4 different concentrations (e. g. 5 EU/mL, 0.5 EU/mL, 0.05 EU/mL,0.005EU/mL).Basedon the values for theendotoxin standard curvea log/log linear correlation isusedtocalculatevaluesof thecorrespondingEndotoxinconcentration inEU/mLfromthereactiontime. The initial absorbance of each well is used as blank for its subsequent kinetic readings toperformabaselinecorrectionandtodeterminethetimetoreachan increaseof0.100absorbanceunits.Thecorrelationcoefficientabsolutevalueforthestandardcurveshouldbe≥0.980toenableareliable interpolationofunknownsamples. Thedifferentparametersare theabsorptionvalues forthex-range,meanreactiontimeforthey-range,and0.100asthresholdvalue,inordertodeterminethereactiontimefortheincreaseof0.1absorbanceunits.Constructastandardcurvebyregressionofthelogonsettimeagainstthelogendotoxinconcentrationforthestandards.Theequationfortheregression line describes the standard curve. The line equation of the standard curve is used forcalculationofendotoxinconcentrationsofthesamples(includingstandardsandcontrols).Analysisisperformed by the appropriate template of theMARS Data Analysis Software (BMG Labtech). Thesoftware is used to directly calculate the results from the microplate reader of the kineticturbidimetricLALassay.
Therecoveryrateofpositiveproductcontrol(PPC)andQualitycontrols(QC)iscalculatedbydividingthe measured spiked endotoxin concentration by the nominated one to determine potentialinhibitionorenhancementreactionsofthesampleingredientsattherespectiveconcentrationofthetestedsample.
DocumentType DocumentID Version Status PageSOP EUNCL-STE-001.2.2 1.1 13/14