Chapter 2 DETAILS OF APPARATUS AND CHARACTERIZATION TECHNIQUES 2.1. Introduction Naphthalocyanines are novel Phthalocyanine type materials widely used in the area of thin film active devices for optoelectronic applications. Though the study of thin film phenomena coupled with organic semiconductors dates back well over a century, significant applications regarding those lasted only for two decades. Today thin film science is projected to be one of the major processing techniques to fabricate electronic, optical and magnetic data storage devices, fuel cells and solar cells. Latest developments in thin film technology reside in the nano solar cell fabrications and thin film batteries for nano markets. The growing needs for different types of thin films ensure suitable deposition techniques, potential materials and apt coating substrates. Modern electronics choose organic semiconductors as active layers from their inorganic counter parts due to the favourable electrical properties. Physical Vapour Deposition (PVD) is one of the best methods for sublimation at low temperature without undergoing decomposition for organic semiconductors, especially phthalo and naphthalocyanines. In this research work, efforts have been taken to fabricate (metal free, Zinc and Vanadyl) Tert-Butyl substituted 2,3 naphthalocyanines thin films using PVD technique onto glass substrate. By varying different factors like thin film thickness, post deposition air and vacuum annealing and by heating substrate; the basic electrical, optical, structural and surface morphological properties are studied. As a part of application level study, we irradiate respective thin films with different dosage of gamma rays and study the defect level conduction mechanism to show their use in the field of dosimeteric sensors and sources. This chapter briefly describes the PVD technique employed for TTBNc thin film fabrication and the theory behind different characterization techniques like D.C. electrical conductivity, UV-Visible spectroscopy, X-ray
20
Embed
DETAILS OF APPARATUS AND CHARACTERIZATION TECHNIQUESshodhganga.inflibnet.ac.in/bitstream/10603/25789/12/12_chapter 2.p… · century, significant applications regarding those lasted
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Chapter 2
DETAILS OF APPARATUS
AND CHARACTERIZATION TECHNIQUES
2.1. Introduction
Naphthalocyanines are novel Phthalocyanine type materials widely used in
the area of thin film active devices for optoelectronic applications. Though the study
of thin film phenomena coupled with organic semiconductors dates back well over a
century, significant applications regarding those lasted only for two decades. Today
thin film science is projected to be one of the major processing techniques to
fabricate electronic, optical and magnetic data storage devices, fuel cells and solar
cells. Latest developments in thin film technology reside in the nano solar cell
fabrications and thin film batteries for nano markets. The growing needs for different
types of thin films ensure suitable deposition techniques, potential materials and apt
coating substrates. Modern electronics choose organic semiconductors as active
layers from their inorganic counter parts due to the favourable electrical properties.
Physical Vapour Deposition (PVD) is one of the best methods for sublimation at low
temperature without undergoing decomposition for organic semiconductors,
especially phthalo and naphthalocyanines. In this research work, efforts have been
taken to fabricate (metal free, Zinc and Vanadyl) Tert-Butyl substituted 2,3
naphthalocyanines thin films using PVD technique onto glass substrate. By varying
different factors like thin film thickness, post deposition air and vacuum annealing
and by heating substrate; the basic electrical, optical, structural and surface
morphological properties are studied. As a part of application level study, we
irradiate respective thin films with different dosage of gamma rays and study the
defect level conduction mechanism to show their use in the field of dosimeteric
sensors and sources. This chapter briefly describes the PVD technique employed for
TTBNc thin film fabrication and the theory behind different characterization
techniques like D.C. electrical conductivity, UV-Visible spectroscopy, X-ray
40
diffractogram (XRD), Scanning Electron Microscopy (SEM) and Atomic Force
Microscopy (AFM).
2.2. Thin film deposition techniques
Organic thin films with high structural order are required to implement the
novel electronic and optical application that have been proposed for devices based
on small conjugated molecules. Among the candidates for technologies such as large
area and mechanically flexible organic electronics, naphthalocyanines stand out for
relatively high field effect mobility and their ability to form ordered thin films on
various types of substrates. Much of the physical phenomena associated with bulky
naphthalocyanines are well known. However, this cannot be said about
Naphthalocyanine thin films. Thin film active materials, defined by dimensions on
the order of microns, give relatively new research output apart from their bulky
counter parts; still they have some scientific infancy [1, 2]. Structures could be
designed to interact and be built at the micron level using different thin film
fabrication technology which comes under three major headings:
1. physical methods
2. chemical methods and
3. sputtering
Each of the above mentioned methods can be used to prepare thin films
from a variety of materials like metals, semiconductors, insulators or dielectrics
and each of them has its own advantages and disadvantages [3]. From here,
onwards we restrict our discussion only thermal evaporation method which we have
employed to prepare thin films for the present study.
2.3. Thermal evaporation
Among the most widely acceptable techniques for thin film deposition,
thermal evaporation method is a versatile and flexible one for producing deposits
of organic semiconductors. Basically it involves three steps, boiling or subliming
of source to form its vapour, transport of the vapour from the source to the
substrate and condensation of the vapour on the substrate. The basic physics of the
41
process contains elements of thermodynamics, kinetic theory of gases and
condensation phenomena [4].
Solid materials are sublimed under high vacuum when heated to
sufficiently high temperature [5]. The condensation of the vapour on to a cooler
substrate yields thin solid films. This method has the following advantages.
1. Impurity concentration in the film is minimum.
2. Material boils at lower temperature under vacuum.
3. Growth can be effectively controlled.
4. Mean free path of the vapour atom is considerably larger at low pressure
and hence a sharp pattern of the film is obtained.
5. Wide variety of substrates.
The evaporation rate and hence the condensation have wide limits, depending
upon the purity of source material used. Characteristics of the prepared films are
determined by parameters such as temperature, type of substrate, deposition rate and
residual atmosphere. All these parameters can be controlled in the thermal evaporation
method. More than that, single evaporation can give films of different thicknesses. We
have used here molybdenum boats and tungsten baskets for evaporation of materials.
Film of high purity can readily be produced with a minimum of interfering conditions.
The nature and properties of evaporated thin films depend on factors as shown below.
1. Nature and Pressure of residual gases.
2. Vapour beam intensity.
3. Nature and conditions of substrate.
4. Temperature of vapour source and velocity of impinging molecule.
5. Material contamination from vapour source.
2.4. Vacuum coating unit
The type of vacuum equipment needed obviously depends on the desired
purity of the film. Detailed reviews on various types of vacuum systems and their
42
ultimate pressures are given by Holland [2], Carewell [6] Dushaman [7] and Roth [8].
The vacuum system employed to deposit and characterize thin film in the present
work contains an assortment of pumps, tubes, valves and gauges to establish and
measure the required reduced pressure as shown in Figure 2.1. Basically the
vacuum system “Hind Hivac” vacuum coating unit model No. 12A4D consists of
0.4m diffusion pump backed up by oil sealed rotary pump. Ultimate pressure
obtained in a 0.3m diameter steel bell jar is of the order of 8×10-6mbar. It has
setups of electron beam evaporation and flash evaporation. Most of the evaporation
is carried out at a pressure of (1-2)×10-5Torr. The pressure measurement in the
system is done by means of Pirani and Penning Gauges (6 and 7 in Figure 2.1)
provided with the system. The Pirani gauge model Hind Hivac-A 6 STM is used to
measure vacuum in the range 0.5×10-3Torr. The Penning gauge model STM 4 is
used to measure vacuum in the range 10-2 to 10-6Torr in two ranges with instant
range – charger provided by a toggle switch.
Figure 2.1 Schematic diagram of a vacuum coating unit with
1. bell jar 2. diffusion pump
3. rotary pump 4. control panel
5. L. T control 6. pirani gauge
7. penning gauge
43
The system is accompanied by a digital thickness monitor model number
DTM-101 having a temperature controller cum monitor to show the interior dom
temperature (30oC) at the time of coating and a display setting to show the rate of
coating. A schematic diagram showing vacuum chamber with thickness monitor is
given in Figure 2.2.
Figure 2.2 Schematic diagram of vacuum chamber and DTM: Substrate -1,