Summer Presentation 3 rd Term Co-op Desmond Larkin Paint Department Line 1
Summer Presentation3rd Term Co-op
Desmond LarkinPaint Department Line 1
Order of Events Introduction Personal Aspirations Training and Classes Department Projects Volunteer Day Lessons Learned Thank’s Q & A
About Me Warner Robins, Ga
Tuskegee University› Mechanical Engineering
› Graduating Date: Spring 2016
Student Government Association
Pre-Alumni Council Hobbies:
› Anything with Nature› Traveling› Laughter
Goal Returning Back to Honda
Take principles and theories that I have learn in previous department to advance my skills
Enhance my engineering skills› Experience in the Automotive Industry› Experience in Corporate America
Improve my communication skills in working with others to perform various task
Obtain knowledge, substance and reasoning of courses I’ve studied at Tuskegee University.
Classes & Training
Project Leadership› Investment Plan Group› Project Safety
Fire Safety and Fire watch Lock Out Tag Out Fork- Lifting E-Learning Courses
› Quality-Back to the Basics › SQM 5 Principles for Problem Solving› Machine Shop Safety for Quality
Associates
PA Monitor Projector Holder Problem:
› Process Assistants unable to monitor Inline Measure Gauge while assisting parts
Task:› Create an 3rd level
projection holder to help visual view production of the Inline Measure Gauge
MC-1st Term
Safety Hand Guard Plate Issue: Associate jammed her finger between the
handles of the car and the cable beam for a control panel
Solution: Design Weld Disk in 3 places (approximately 120° apart) › Weld parts on carts and paint after cooled› Minimum of 25 carts per day› Diameter of 4.7”› Thickness of 1/8“
MC-1st Term
Quotes for Project Outside Companies Impact
› Machining Cart Handle End Guard Request Quote
Helix Atlas Brannon Machine Haynes Machine
Submit REQ Plan and Set a day
Quotes For Project Prices TaskBrannon Machine and Die 1,560.00 Material Haynes Machine Company 1,083.78 Material Helix Industrial Automation 4,542.00 Material , Paint, WeldAtlas Industrial Contractors 7,095.00 Material , Paint, Weld
MC-1st Term
Part Carts MC -1st Term
Before After Before After
Human Machine Interface Stand Vin Move required equipment stand
design› EGA planned a major project for WE-1 that consist of moving the VIN
Process Machine 45° to accommodate a new robot Purpose: Hold HMI, Robot Controller and Process Pc
on one bracket to give associates more room for parts carts.
Existing condition – 3 components in 3 locations
EGA-L -2nd Term
HMI Stand
CATIA 2D Model
CATIA 3D Design
HMI Final Product
EGA-L-2nd Term
TypeCapacity
WeightCenter of Gravity
End Of Arm Tooling
EGA-L-2nd TermMaterial Handler
Capacity at WE-2
Plan : Review Robots in HMA Line 2 Weld department for “Over Capacity” Condition.
Do : List all Robots and their End Of Arm Tooling (EOAT).
Check : After all Data gathered, Check Weight & CG of EOAT with respect to Robot Capacity.
Act : Identify At risk Robots and Make visual confirmation of condition at line 2.
Main Targets Check: Sort through all MH and
Identify all machines that End of Tooling Arm exceeded over 100%
EGA-L 2nd Term
Tool Arm attached on right side
Attached is another Clamp Unit on the top of the Main Centering Bar
Compare Line Side Model to Original Drawings
EGA-L 2nd Term
Pre-Treat/ E-coat
Sealer
Inspection
Paint Off
Bumper
Surfacer
Clear Coat
Base Coat
Repair
Paint On
Top Coat Oven
Shut-Down Work Assisted Paint Maintenance
with preventative maintenance on replacing Air House Filter upstairs near Facilities
Air house filter to before replaced
Air house filter after replaced
PA1- 3rd Term
Problem Paint having to replace damage parts Before: installed parts unto an scrap
body to be sent through paint booth › 1 Bonnet› 1 Tailgate› 4 Doors **(All Same Color)
Idea: Design Multi- Parts Carrier to be hold different parts to paint at one time› Up to 6 parts**(All Same Color) › Bonnet, Tailgate, Front Doors , Slide Doors
PA1- 3rd Term
Brain Storming PA1- 3rd Term
Solution: › Save time by designing multifunctional carrier › Ability to run units during production› Quicker tact time for final production› Help keep final repair parts low inventory› Supports New Model and Current Model
PA1- 3rd Term
Call-Out Parts
PA1- 3rd Term
Front Door ApplicationPA1- 3rd Term
Bonnet Alignment PA1- 3rd Term
Application PA1- 3rd Term
Quotes
Labor Material Totals
McMaster-Carr *Aluminum
- $ 3,061.82
Helix Construction
$ 2,212.00 $ 1,219.00 $ 3,431.00
F & S Industrials $ 1,057.50 $ 705.00 $ 1,762.50
PA1- 3rd Term
What I Have Learned How different concepts of engineering and how it corresponds
with a manufacturing and production environment With the correct planning one can accomplish excellent
expectations› CATIAV5 helps individuals see design on a Parts, Drawing,
Assembly View
Several different prototypes before the final product is completed
Enhance Problem Solving Skills Strengthen communication and teamwork skills by working
with contractors, maintenance ,and outside suppliers to get task complete.
Learn daily survival skills and characteristics that I can apply in everyday life.
Thanks to.. Paint Department
› Greg Taylor› Maurice Dates› Eric Terry› Perry Perkins› Santiago Marin› Sheryl Bishop› Ron Roberson
HMA Staffing› Freddie Thomas› Charleen Butler
EGA-L Department Machining Department Co-op’s HMA Associates
Questions??