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Solutions You Need. Technologies You Trust. Hydranautics Nitto DESIGN SOFTWARE and SUPPORTING TOOL SEMINARIO WATER TREATMENT – L’impiego della Tecnologia delle Membrane nel Trattamento e Riciclo delle Acque Reflue Genova - TICASS · 21 ottobre 2016
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DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

Aug 20, 2018

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Page 1: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

Solutions You Need. Technologies You Trust.

Hydranautics – Nitto

DESIGN SOFTWARE and

SUPPORTING TOOL

SEMINARIO

WATER TREATMENT – L’impiego della Tecnologia delle Membrane nel Trattamento e

Riciclo delle Acque Reflue

Genova - TICASS · 21 ottobre 2016

Page 2: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

Hydranautics- Nitto

Proprietary Design Sofware

� IMSDesign-2016: (Integrated Membrane Solutions Design) is thelatest version of Hydranautics RO membrane projection software

� RODataXL: normalization program tracking your RO systemperformance by inputing reference and operational data. Graphs ofoperational and normalized parameters automatically updated witheach input.

� HYDRAcap MAX web simulator: UF membrane simulator isHydranautics’ first web based program to fully design the operationand the control logics of a new system

� HYDRAsub system design: an easy tool for Hydranautics MBRmembrane system projection

http://membranes.com/solutions/software/

Page 3: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

•Permeate capacity

•Filtrate / Permeate quality (NTU, TDS ..)

•Specifications

•Recovery rate

•Max Feed Pressure

•Average permeate flux rate

•Membrane type

•Size of trains or Number of units

•Qualifications (equipment, OEM)

•Pilot unit verification

•Technical support

•Delivery schedule

•Performance warranty

•Penalties

Before: ….

Review of Project Specs Requirements

Page 4: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

• Source

• Salinity and composition of individual ions and possibly specific contaminants

• pH

• Temperature (min, max)

• Turbidity (NTU)

• Suspended solids concentration

• Silt density index (SDI)

• Total organic carbon (TOC)

• Bacterial count

Feed Water Infos � Calcium

� Magnesium

� Sodium

� Potassium

� Barium

� Strontium

� Bicarbonate

� Chloride

� Sulphate

� Nitrate

� Fluoride

� Boron

� Silica

� Hydrogen sulfide

� …

Page 5: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

IMS Design Features

• Detailed Water Analysis – including Custom Ions, Multiple Analysis, Saturations

• Chemical Pre-treatment – pH adjustment

• RO Design - system configuration (number of stages, passes, recirculation, ERD, booster ..) and membrane selection

• Preliminary Calculation Results

• Full System Printount

• Additional features• Flow diagrams

• Summary Calculation (easy Graphs of output vs operating parameters)

• Custom Flow Diagram

• Summary Calculation

• Chemical Post-treatment – Degasser, LSI adjustment

• Power Calculations – pumping specific energy kwh/m3

• Cost Calculations

Page 6: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

Water Analysis

Fields Required to Complete Data Set

Page 7: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

RO Design

Page 8: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

Element Selection

• Element pre-selection by software based on the feed type

• Feed pressure and permeate TDS shown on selected elements

Page 9: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

RUN and Preliminary Results

Page 10: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

Chemical Post Treatment

Page 11: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

Power Calculations

Page 12: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

Chemical Requirement

Page 13: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

COST Calculation

Page 14: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

ROData - normalization tool

�Data log sheet Collect daily operating data (At least one set of data per shift)

�Normalization to a given reference performanceto identify the effects of fouling and membrane degradation vs. normal changes in plant performance

� Early detection of

performance upset

Page 15: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

Normalized salt passage

0,00

0,10

0,20

0,30

0,40

0,50

0,60

0

5

10

15

20

25

30

2-Mar-14 21-Apr-14 10-Jun-14 30-Jul-14 18-Sep-14 7-Nov-14 27-Dec-14 15-Feb-15 6-Apr-15 26-May-15

%

Fecha

Normalized salt passage SWRO plant

Temperature 1

Page 16: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

Normalized permeate flow

842

606609

0,00

100,00

200,00

300,00

400,00

500,00

600,00

700,00

800,00

900,00

10-Aug-10 26-Feb-11 14-Sep-11 1-Apr-12 18-Oct-12 6-May-13 22-Nov-13 10-Jun-14 27-Dec-14 15-Jul-15

m3

/h

Fecha

Normalized permeate flow SWRO

Normalized permeate flow, m3/h

July, 2012

stop

continuous

chlorination

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Normalized differential pressure

0,00

0,50

1,00

1,50

2,00

2,50

3,00

3,50

10-Aug-10 26-Feb-11 14-Sep-11 1-Apr-12 18-Oct-12 6-May-13 22-Nov-13 10-Jun-14 27-Dec-14 15-Jul-15

bar

Normalized differential pressure SWRO plant

Norn. Differential pressure

July, 2012

stop

continuous

chlorination

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• First web based program always updated and easy to share

• Please contact us to receive a key to access the web simulator

• Full membrane system design and operation, including

- Membrane system details

- Chemicals consumptions

- Ancillary Equipment Sizing (pumps, blowers, tanks, …)

- Sequence Tables

• Mozilla or Chrome are preferred Internet browser

HYDRAcap ® MAX – Web simulator

Page 19: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

Input Section

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DESIGN SUMMARY

20

Online: http://hydranauticsprojections.net/Account/Login

Page 21: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

• Easy Design software for MBR Membrane System

• Full membrane system and ancillary equipment design (no

Biological process design)

HYDRAsub® – Simulator

Page 22: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

HYDRAsub® System Design

Project Name: Milano training

Alum [ kgal/d] 0.0 WW Type: Municipal

Hydrated Lime [lb/d] 0 Design By: AMF

Methanol [gal/d] 0

V [MG] 0 TN [mg/L] 28.6

TP [mg/L] 5.6

Alk [mg/l] 107.2

Closed

Design Flow [MGD] 0.4 Volume [MG] 0.01

BOD Load [lb/d] 800 Volume [MG] 0.12 MLSS [mg/L] 9242

TSS Load [lb/d] 780 MLSS [mg/L] 7,500 Net Average Flux [gfd] 16.2

N Load [lb/d] 130 Total SRT [Days] 15.0 Recovery 100% TSS [lb/d] 527

P Load [lb/d] 30 O2 Demand [lb/d] 1,289 Number of Modules 4 Yield [lb/lb] 0.66

Nitrif ication

Membrane SystemAS-System

EQB

MBR- INF

WAS

MBR EFF

Chemical Addition

∆P

∆Μ

∆Α

Fine Screen

C

Q

(RAS

(Reject)

Page 23: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

HYDRAsub® System Design

Page 24: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

HYDRAsub® System Design

Page 25: DESIGN SOFTWARE and SUPPORTING TOOL - … · DESIGN SOFTWARE and SUPPORTING TOOL ... • Detailed Water Analysis –including Custom Ions, ... Alk [mg/l] 107.2 Closed Design Flow

Thank you