Design of Flanges - Optional Type 2010

Project Plant Date

Design Pressure, P (MPa) Design Temperature ( C) Flange Ring Material Flange Hub Material Bolting Material Total Allowances (mm) Modulus of Elasticityo

Vessel Description Reference Drawing No.s DESIGN OF OPTIONAL TYPE FLANGE TO AS 1210-2010 DESIGN CONDITION Allowable Stresses Flange Ring Flange Hub Design Temp, Sf Ambient Temp, Sf #N/A Design Temp, Sf #N/A Ambient Temp, Sf

Bolting #N/A Design Temp, Sb #N/A Ambient Temp, Sa #N/A #N/A

Moments Axial Tensile Loads Bolt Size No. of Bolts, n Flange Thickness, t (mm) Gasket OD (mm) Tongue OD (mm) Gasket Material Gasket Width, N Gasket Thickenss, T Length of Pass Partition Gasket, Lp Tongue Width, w Gasket Diameter, G Equivalent Pressure, Pe g1 / g0 T F d OD PCD Gasket OD Gasket ID ID #

Design Temp, Eo RESULTANT EXTERNAL LOADS & MOMENTS Operating Conditions Meo N.mm Feo N DESIGN INPUT DATA Flange OD, A Flange ID# ,B Flange PCD, C Gasket ID Tongue ID GASKET AND FACING DETAILS Facing Gasket Factor, m 0 mm Seating Stress, y mm

#N/A Ambient Temp, Eg Gasket Seating Meg Feg mm mm mm mm mm go (mm) h (mm) g1# (mm)# #

#N/A

N.mm N

corroded condition

#N/A #N/A MPa Effective Pass Partition Gasket Seating Width, bp mm Basic Gasket Width, bo 0 mm #N/A mm Effective Gasket Width, b #N/A mm #N/A mm Total Pressure, Pt #N/A MPa #N/A K AND HUB FACTORS #DIV/0! #DIV/0! #DIV/0! #DIV/0! hO U V L 0.00 #DIV/0! #DIV/0! #DIV/0! h / h0 Y f #DIV/0! #DIV/0! #DIV/0! K=A/B Z e

mm

MPa #DIV/0! #DIV/0! #DIV/0!

BOLT SPACING Min. Bolt Spacing, Pbmin Actual Bolt Spacing, Pbact Max. Bolt Spacing, Pbmax FLANGE DESIGN BOLT LOAD H = 0.785G2P HP = 2b GmP + 2bpLpmpP Operating Conditions Wm1 = H + HP + Feo + 4Meo/G Am1 = Wm1 / Sb Gasket Seating Conditions Wm2 = bGy + bpLpyp + Feg + 4Meg/G Am2 = Wm2 / Sa W = Sa(Am + Ab) / 2 Actual # Dimensions Include mm Total Allowances MOMENT CALCULATIONS #DIV/0! Moment Arm Operating 0 N hD = (C - B) / 2 #N/A hG = (C - G) / 2 #N/A hT = (hD + hG) / 2 Required Bolt Area, Am Actual Bolt Area, Ab #N/A #N/A #N/A #DIV/0! #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A

0

0

# 0 # #N/A

Load HD = 0.785B2P HG = W - H HT = ( H - H D)

Moments 0 mm MD = HD x hD #N/A MG = HG x hG #N/A MT = HT x hT MO = MD+MG+MT M'O = Cf x MO 0 Nm #N/A #N/A #N/A #DIV/0! #N/A #DIV/0! Allowable #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!Design Temp, 1.5Sf Amb Temp, 1.5Sf

W

Gasket Seating #N/A hG = (C - G) / 2 STRESSES INDUCED Gasket Seating SH = fM'O #DIV/0! Lg1 B #DIV/0! #DIV/0! SR = (1.33te + 1)M'O Lt B ST = YM'O t B - ZSR

#N/A MO = W x hG M'O = Cf x MO

Operating SH = fM'O Lg1 B SR = (1.33te + 1)M'O Lt B ST = YM'O t B SH + SR 2 SH + ST 2 Operating 174MoV LEogo2ho #N/A - ZSR

#N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A Allowable

Design Temp, Sf Amb Temp, Sf Design Temp, Sf Amb Temp, Sf Design Temp, Sf Amb Temp, Sf Design Temp, Sf Amb Temp, Sf

S +S #DIV/0! H R 2 #DIV/0! SH + ST 2 FLANGE RIGIDITY Gasket Seating 174MoV LEggo2ho

#N/A

1.0

Design Data & CalculationsDesign Pressure Design Temperature External Moment (Meo) External Moment (Meg) External Tensile Load (Feo) External Tensile Load (Feg) Flange Ring Material Flange Hub Material Bolt Material Gasket Material Flange Type Corrosion Allowance Allowable Stress Values Flange Ring (Ambient Temp) Flange Ring (Design Temp) Flange Hub (Ambient Temp) Flange Hub (Design Temp) Bolt (Ambient Temp) Bolt (Design Temp) Modulus of Elasticity Values Flange (Ambient Temp) Flange (Design Temp) Assumptions Flange Thickness Bolt Size Bolt Hole Dia Flange I.D. (B) h g0 g1 Bolt Size Radial Dist. (R) Edge Dist. (E) Pbmin Flange P.C.D. (C) Flange O.D. (A) Gasket Width (N) Gasket Thickness (T) Tongue Width (w) Gasket Factors (m & m p) 0 0 0 0 0 0 0 0 0 0 Integral 0 MPa C N.mm N.mm N N

0

mm

#N/A #N/A #N/A #N/A #N/A #N/A

MPa MPa

MPa MPa

#N/A #N/A

MPa MPa

0 0 #N/A 0 0 0 0 0 #N/A #N/A #N/A 0 0 0 0 0 #N/A

mm mm mm mm mm mm mm mm mm

mm mm mm

Seating Stresses (y & yp) Facing Sketch Type Basic gasket Width (bo) Eff. gasket Width (b) Pb(max) No. of Bolts Max. Min. No. of Bolts provided Pb(act) Factors Ratio (g1/go) ho Ratio (h/ho) K (A/B) T U Y Z F V f e d L Tongue I.D. Tongue O.D. Gasket I.D. Gasket O.D. Length of Pass Partition Gasket (Lp) Effective Pass Partition Gasket Seating Width (bp) Gasket Diameter (G) Equivalent Pressure (Pe) Total Pressure (Pt) Loads H HP HD HT Flange Design Bolt Load

#N/A 0 #N/A #N/A #N/A

MPa mm mm mm

#N/A #N/A 0 #DIV/0! mm

#DIV/0! 0.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.0 0.0 0.0 0.0 0 0 #N/A #N/A #N/A mm mm mm mm mm mm mm MPa MPa

#N/A #N/A 0 #N/A

N N N N

Operating W m1 Gasket Seating W m2 Operating Am1 Gasket Seating Am2 Am Ab Operating W HG Gasket Seating W Moment Arms hD hG hT Operating MD MG MT Operating MO Gasket Seating MO Moment Factor Cf Operating CfMO Gasket Seating CfMO Operating SH Gasket Seating SH

#N/A #N/A

N N

#N/A #N/A #N/A #N/A

mm mm mm mm #N/A

#N/A #N/A #N/A

N N N

0.0 #N/A #N/A

mm mm mm

0 #N/A #N/A

Nm Nm Nm

#N/A #N/A

Nm Nm

#DIV/0!

#DIV/0! #DIV/0!

Nm Nm Allowable #N/A MPa #N/A MPa

#DIV/0! #DIV/0!

MPa MPa

Operating SR Gasket Seating SR Operating ST Gasket Seating ST Operating (SH+SR)/2 (SH+ST)/2 Gasket Seating (S'H+S'R)/2 (S'H+S'T)/2 #DIV/0! #DIV/0! MPa MPa #N/A MPa #N/A MPa #DIV/0! #DIV/0! MPa MPa #N/A MPa #N/A MPa

#DIV/0! #DIV/0! #DIV/0! #DIV/0!

MPa MPa MPa MPa

#N/A MPa #N/A MPa #N/A MPa #N/A MPa Maximum Ratio

Operating 174 MoV/(LEo go2ho) Gasket Seating 174 MoV/(LEg go2ho) Maximum 174 MoV/(LE go2ho)

#N/A #N/A #N/A

1 2 3 4 5

6 7 8 9 10 11 12 13 14 15 16

Basic Gasket Seating Width(b Effective Gasket Seating Wid

Modulus of Elastic Modulus of Elastic Max. Temp. Limit

A C

#DIV/0! #DIV/0!

C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 E1 E2 E3 E4 E5 E6

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Recommended Minimum Values #N/A #N/A

Ratio #DIV/0! #DIV/0!

#DIV/0! #DIV/0!

#DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Bolt Size Bolt Material Lower Limit > 1 2 3 4 5 0 0 0 0 0 Upper limit 50% (1.5mm Thk) Expanded PTFE - Compress. >50% (3mm Thk) Elastomer - Cotton Fabric Insertion Vegetable Fibre Spiral Wound (Carbon Steel) Spiral Wound (Stainless Steel) Spiral Wound (Monel) Corr. Soft Aluminium - graphite Corr. Soft Copper - graphite Corr. Iron - graphite Corr. Soft Steel - graphite Corr. Monel - graphite Corr. Stainless - graphite Corr. Soft Aluminium Jacketed - graphite Corr. Soft Copper Jacketed - graphite Corr. Iron Jacketed - graphite Corr. Soft Steel Jacketed - graphite Corr. Monel Jacketed - graphite Corr. Stainless Jacketed - graphite Corr. Soft Aluminium Corr. Soft Copper

Corr. Iron Corr. Soft Steel Corr. Monel Corr. Stainless Steel Graphite Laminate Solid Metal Core PTFE Laminate Solid Metal Core Flat Soft Aluminium Jacketed - graphite Flat Soft Copper Jacketed - graphite Flat Iron Jacketed - graphite Flat Soft Steel Jacketed - graphite Flat Monel Jacketed - graphite Flat Stainless Jacketed - graphite Grooved Soft Aluminium Grooved Soft Copper Grooved Iron Grooved Soft Steel Grooved Monel Grooved Stainless Flat Soft Aluminium Flat Soft Copper Flat Soft Iron Flat Soft Steel Flat Monel Flat Soft Stainless Steel Iron Ring Joint

Gasket width (N) Gasket Thk (T) Tongue Width (w) Actual Facing

0 0 0 0 I 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0 2 3 4 5 6 1a 1b 1c 1d

Basic Gasket Seating Width(bo) Effective Gasket Seating Width (b)

#N/A #N/A

Ambient Temperature Design Temperature

20 0

0 0

C C

Material Modulus of Elasticity (Ambient) Modulus of Elasticity (Design) Max. Temp. Limit

0 #N/A #N/A #N/A

MPa MPa 0 C

Material Max. Temp. Limit

Material Max. Temp. Limit

Bolt Material

Max. Temp. Limit

Flange Material AS 1548-PT430 [