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Industrializing Construction Industry Solutions Based on Best
Practices from Manufacturing
Peter Terwilliger
3DEXPERIENCE Forum
Tuesday, November 11, 2014
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Overview
Design for Fabrication
Lean Construction
Summary
Industrializing Construction - An Industry Approach
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Production
Engineering
Construction Process Change
Concept
Design
Design Dev
& Engineer
Construction
Drawings Bid
BIM VDC
Construct Fab Operate Litigate
Shop, RFI
Addenda, Change Order
Fab Operate
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AEC Delivery Challenges
Architect Manufacturer Builder
Consequence: Throw-away work, rejected shop
drawings and costly change orders
No Data Integration
Disconnected
Documents
Consequence: Time delays & cost overruns No Process
Simulation
Consequence: Uncertain
profit margin & delays due
to injuries
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Implementation
Digital Mockup
(DMU)
Change
Management
Process Simulation
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The 3DEXPERIENCE Unique Advantage: BIM + PLM
An end to end approach across the
construction project:
• Connection of design, fabrication, and
assembly models and data
• Simulation of construction « means and
methods »
• Connection to MES systems for
manufacturing & supply chain
• Connection to ERP systems for financial
analytics
• Fabrication modeling of manufactured
systems
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An End to End Work Flow across the AEC Project
MEP Engineering
Architects
Construction Arch-
Engineering
Construction Structure
Engineering
Construction Project
Managers
Fab Project Managers
Fab Engineering
Fabrication
MEP Contracting
Design Design
Development
Contract Procurement Shop Drawings Fab Tickets Fabrication
Concept Model
Structure Model
Design Model
Feasibility Study DD Estimate Budgeting Contract
Fabrication Model
Building Permit Drawings
Release for Fab
Long Lead Time Items
BOMs Part Dwgs
Assembly Dwgs
BOM Parts
Assemblies
Medium Short
Coordination
Traditional AEC Process
Industrialized Construction Work Flow
Design Models Engineers and
Architects
Work Packages Contractors &
Subcontractors
Fabrication Models Manufacturers &
Fabricators
Work Instruction Contractors &
Subcontractors
Lean Construction
Industry Solution Experience
Design for Fabrication
Industry Solution Experience
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Overview
Lean Construction
Design for Fabrication
Summary
Design for Fabrication - An Industry Approach
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The focus is about enabling collaboration across a construction project.
Lean Construction ISE
http://vimeo.com/45163392
Production Engineering Construct Concept Design Fab Operate
Lean Construction
3D Work Instruction
Lean Construction
Construction Work Package
Lean Construction
Project Execution
Lean Construction
4D Virtual Construction
Lean Construction
Project Planning
Understand & Estimate the
Project
Construction Planning Cost & Risk Assessment
Track Progress & Respond to Emerging Issues
Turnover to Owner
The General
Contractor Workflow
The Lean
Construction ISE
Workflow
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System Design Engineering FAB Ticket / BOM Purchase Delivery Fabrication
• Notification to start (PM)
• Geometry creation (VDC)
• Release for Review (VDC)
• Review (ENG)
• Add engineering report (ENG)
• Approve (ENG)
• Create BOM
• Issue PDF
• Issue BOM
• Issue cut files
• Use BOM
• Assign number
• Issue to Supplier
WAIT FOR IT…
• Verify • Release
• Data management
• Composer files
• Videos
Major Tasks & Workflow
R2015x Preview – Managing Design to Fabrication
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Multiple Projects with Multiple Users with Differing Requirements
A Tale of Two Projects
Project Tribeca Towers Project Madison
Contractor Contractor
Partner 1 Partner 2
Partner 3
Requirements:
• All Partners need access to the data and spaces they need.
• Partners 1 & 2 should never see each other’s work.
• Partner 2 should not see project Tribeca Towers, Partner 1 should not see Project Madison
• Partner 3 is working on a specialized portion of the project and should see only what they need to do their job.
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Step 0: Use the 3DEXPERIENCE Platform to Provide Oversight
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Step 1: Set up a Template for all Projects in the Common Space
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Step 2: Create Data Folders in Each Template
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Step 3: Create Private Collaborative Spaces for Each Project
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Step 4: Create a Master Project and Subprojects for Each Work Package
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Step 4: Another View
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Step 5: Use the Gantt or WBS to Edit Durations
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Step 6: Use the Built In Dashboards to Monitor Progress
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Tribeca Towers (Private CS)
Common
Space (Public)
WP Templates
Parent
Project
Work Packages – Nested Projects
Project Manager
Collaborative Space Members
Partner 1 SHoP
Project Managers OR
Partner 3: Responsible for two
work packages.
Work
Package
SubProject
Member
ONLY
Parent
Project
Partner 2 Contractor
Madison (Private CS)
Collaborative Space Members
Partner 3
Tribeca Towers and Madison Projects in ENOVIA
All Partners have access to the data and spaces they need.
Common Contractor Members have access to Projects from both Collaborative Spaces
Partner 1 has access to
only Tribeca Projects
Partner 2 has access to
only Madison Projects
Partner 3 has access to only
the two work packages
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IFC & The 3DEXPERIENCE Platform AEC Data Model
An Extensible AEC Data Model
• Easily create attributes and enforce standards
• Supports open standards - IFC
• Supports vendor-specfic information embedded in BIM – e.g. Revit, Tekla
• Company-specific practices can be customized and enforced by the BIM Manager
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3DEXPERIENCE Platform IFC Use Case - Design Review
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The focus is about enabling collaboration across a construction project.
Lean Construction Industry Solution Experience
http://vimeo.com/45163392
• Visibility into a Project
Controls Construction Costs
• Contractors want a real time
project status to track problems
and ensure lowest installed costs
Production Engineering Construct Concept Design Fab Operate
The Ability to Better Manage
and Improve Cashflow
Contractors want better
measurement of work breakdown
and completion to accurately
manage invoices and receipts
A Single 3D Version of The
Truth
Contractors want to connect BIM
to the process of construction
and everyone on the same page.
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Overview
Lean Construction
Design for Fabrication
Summary
Industrialized Construction - An Industry Approach
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The focus is extending concept and design data into fabrication..
Design for Fabrication Industry Solution Experiences
http://vimeo.com/45163392
Production Engineering Construct Concept Design Fab Operate
Fabrication Process
Site Assembly and Logistics
Integrated Planning
Concept and Layout Refinement
Component Detailing
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End-To-End: From Concept Design To Fabricated Parts
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Civil Engineering Process | Demo 3DEXPERIENCE Platform for AEC
• AEC Standards
• Create the BIM
structure
• Navigate a bridge
created using new
AEC types and
reveal the value
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The focus is extending concept and design data into fabrication..
Façade Design for Fabrication Industry Solution Experience
http://vimeo.com/45163392
• The Design Process to
Industrialize Construction:
Designers and fabricators want
to extend models into fabrication
to reduce costly rework and
waste.
Production Engineering Construct Concept Design Fab Operate
The Capability to Design
Anything: Designers and
fabricators want comprehensive
modeling capabilities and the
scalability of the cloud.
The Power of the
3DEXPERIENCE Platform:
Designers and Fabricators want
a truly collaborative design
environment that connects
people into a productive
community.
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Overview
Design for Fabrication
Lean Construction
Summary
Industrialized Construction - An Industry Approach
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Industrialized Construction and Building Lifecycle Management
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BIM with a POINT solution for Collaboration is not enough!
Industrializing Construction
Lean Construction Industry Solution Experience
• The focus is about enabling collaboration across a construction project
Façade Design for Fabrication Industry Solution Experiences
• The focus is extending concept and design data into fabrication..
Visibility into a Project
Controls Construction Costs
The Ability to Better Manage
and Improve Cashflow A Single 3D Version of The
Truth
The Design Process to
Industrialize Construction
The Capability to Design
Anything
The Power of the
3DEXPERIENCE Platform
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