Design, engineering and supply of air technical industrial systems and components ▪ Clean air technology ▪ Air I Gas moving technology ▪ Solids processing +31 (0)77 3903 062 [email protected]
Design, engineering and supply of air technical
industrial systems and components
▪ Clean air technology
▪ Air I Gas moving technology
▪ Solids processing
+31 (0)77 3903 062
Cylone technology >
Filtration technology >
Blower & exhausters >
Centrifugal fans >
Pneumatic conveying >
Powder classification >
Clean Air Technology Air & Gas Transfer Solids Processing
Our
Knowledge
Clean Air Technology
Airtechnic Solutions is an internationally
operating company dedicated to
developing, manufacturing and supply of
tailor-made cyclone systems for the
industry.
Over the year's cyclones have been considered
mainly as pre-separators. However, nowadays it
is possible to obtain high separation efficiencies
with cyclones as well.
The field of operation for cyclones has become
much wider than previously. And, with multi-
cyclones it is even possible to obtain a much
higher separation resulting in a dust emission
less than 5 mg/Nm3 , without back filter!
APPLICATIONS
1. Emission control
2. Product recovery
Cyclone
Technology
Technical data
Capacity: 1 - 2.000.000 Am3 /h;
Pressure loss: > 1 mbar;
Particle density: > 150 kg /m3;
Dust emission: < 5mg/Nm3 ³;
Temperature: 0 - 1100 °C;
Material: galvanized, Corten, carbon steel,
Hardox, stainless steel,
heat resistant steel, glass;
Thickness: 1 - 12 mm
Gas-solid mixtures are separated by cyclones
based on the difference in particle size and
particle density. Multi-cyclones are parallel
arranged cyclones in which the air flow is
equally distributed across all cyclones.
The separation efficiency increase while the
differential pressure remains equal and with
that the energy consumption as well.
Airtechnic multi-cyclones and single cyclones
are available as preseparator and as final
separator:
• for a high dust or material load, also for
lightweight materials and fine dust
• as pre-separator for bulk material
• to separate liquids, greasy substances, (oil)
vapour and moist dust
• at high temperatures
• as spark arrestor
Based on the end-user requirements regarding
emission, energy consumption, safety, lifetime,
etc., extensive calculations are carried out in
order to determine the optimal design of a
(multi-) cyclone system.
If necessary, tests are performed to verify the
cyclone design. Emission measurements
confirm our calculations of the separation
efficiency in practice.
Airtechnic cyclones and multi-cyclones are
characterized by:
• high separation efficiency
• guaranteed emission
• high level of process control by PLC-based
automation
• low energy consumption
• reliability
• user friendliness
• flexibility
• safety
• long lifetime
• low maintenance costs, no more filter
changes
• low operating costs
Cyclone
Technology
Clean Air Technology
Renogen S.A., Amel (B)
In order to produce wood pellets, the raw wood
chips need to be dried before they can be
processes into this green energy source. The
dust resulting from this drying process is
separated by a set of 2 multi-cyclones.
The unit is functioning completely automatic to
ensure a constant separation efficiency. The
separation process is completely visualised on
a 10" touch screen to inform the operators
about the actual process conditions.
Several provisions have been put in place with
respect to explosion protection.
Cyclone
Technology
Clean Air Technology
Process data
Capacity: 140.000 Am3/hr
Air temperature: 90°C
Number of cyclones: 2 x 4
Dust emission dryer 1st stage: 2 mg/Nm3
Dust emission dryer 2nd stage: 8 mg/Nm3
Airtechnic has taken charge of the entire
design, engineering, installation and
commissioning of the multi-cyclones, fans,
piping and automation and made sure that a
fully functional unit was delivered, which meets
all legal requirements for dust emission.
References
Solids Processing
Material transport
Air is a perfect medium to convey powder, dust
and granules in a highly effective and efficient
way. Through a well-thought-out design,
powders and granules can be moved across
long distances with a limited amount of air.
Tailor-made
Based on the type and nature of the product,
the quantity, the transport route and your
specific requirements Airtechnic creates a
completely customized pneumatic conveying
system.
Pneumatic conveying
systems
System design and components
- Positive pressure and negative pressure systems;
- Dilute phase;
- Low - medium - high capacity;
- Dropout boxes - ejectors (no moving parts);
- Cyclone receivers - filter receivers;
- Wide range of available blowers: centrifugal - side-
channel - lobe-type.
Dense- & Dilute phase
Solids Processing
Material transport
Air is a perfect medium to convey powder, dust
and granules in a highly effective and efficient
way. Through a well-thought-out design,
powders and granules can be moved across
long distances with a limited amount of air.
Tailor-made
Based on the type and nature of the product,
the quantity, the transport route and your
specific requirements Airtechnic creates a
completely customized pneumatic conveying
system.
Pneumatic conveying
systems
Clean Air Technology
Airtechnic Solutions is an internationally
operating company dedicated to developing,
manufacturing and the supply of tailor-made air
technological systems and products for the
industry.
We are specialists in providing integral solutions
for dust filtration problems in the field of process
air treatment and powder processing.
Airtechnic Solutions consists of a small team of
air technological experts with years of
experience in the field. These specialists will,
based on your production process, determine
which possible solutions there are to solve your
air technological problem and translate this into
a system.
Filtration
Technology
1. Compact dust collectors
2. Dust filtration systems
Dust filtration systems
Products:
▪ Filters
▪ Fans
▪ Ducting
▪ Rotary valves
Clean Air Technology
Airtechnic Solutions is an internationally
operating company dedicated to developing,
manufacturing and the supply of tailor-made air
technological systems and products for the
industry.
We are specialists in providing integral solutions
for dust filtration problems in the field of process
air treatment and powder processing.
Filtration
Technology
1. Compact dust collectors
2. Dust filtration systems
Compact dust collectors
▪ Spotfilter
▪ Silofilter
▪ Insertable filter
▪ Compact unit filter
▪ Recipient filter
▪ Cyclone filter
▪ Cased filter
▪ Intakefilter
The extremely simple design of our machines
guarantees maximum safety, which is absolutely
necessary in all fields of industry in which
production depends on the distribution of clean
and dry air at a constant pressure.
Strong design
Cast aluminum parts, precision machining to fine
tolerances, absence of mechanical and wearing
parts in contact enable our machines to operate
in extremely safe conditions, practically without
vibration, and with a very low sound level
meeting European and American standards.
Wide array of applications
Continental Industrie offers high efficiency
blowers from 100 to 70.000 m³/h of a dry,
clean, non-pulsating air to pressures attaining
1,2 bar g and vacuums down to to -0,6 bar g, for
a wide array of applications like e.g. waste water
treatment aeration, pneumatic conveying, air
knives, combustion processes, textile and carpet
dewatering, central vacuum cleaning, biogas and
many, many more. Contact us for more
information.
Blowers &
exhausters
Air & gas transfer
Air & gas transfer
The conceptual spectrum of radial industrial fans
comprises high-pressure versions for the
handling of gases and dust-free air, fans to
handle woodchips and materials, high-efficiency
fans for transporting gases and dust, and large
and small fans for dust-laden air.
For the circulation of hot gases with
temperatures exceeding 1,000 °C, or for
corrosive gases, we build special fan models
from corrosion-resistant materials.
Centrifugal
fans
▪ Installed capacities Up to 150-200 m3/s,
▪ Up to 20.000 Pa, 0.75 to> 1000 kW
▪ Operating temperatures: -50°C to +800 °C
(other on request)
▪ Materials used: Carbon steels, medium and high yield
strength Stainless steels AISI 304L, 316L, 316Ti, 904L,
2205, ... Aluminum, Titanium
Standard and customized fans
Solids Processing
Powder sieving
By using air for sieving and classifying powders,
very light and fine products (> 18 micron) and
also sticky products can be screened, such as
starch, phosphates, minerals, copying toner,
seeds, and many, many others.
High accuracy
Also when high accuracy (± 2 micron) is
required, our systems deliver exceptional
performance in terms of efficiency and yield per
square meter.
Dust free
Since our systems are designed to operate with
under pressure, your work environment remains
dust free.
Powder
classification
Design, engineering and supply of air technical industrial systems and components
Airtechnic Solutions BV
Dunantweg 10
5751 CB Deurne
+31 (0)77 3903 062
www.airtechnicsolutions.nl
We design and supply bulk handling & solids
processing systems and components in all kind of
sectors. (powders, granulates & fibers).
▪ Mixers
▪ Transport equipment
▪ Sieving
▪ Dosing
▪ Big Bag stations
▪ Grinding
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