Top Banner
Design, engineering and supply of air technical industrial systems and components Clean air technology Air I Gas moving technology Solids processing +31 (0)77 3903 062 [email protected]
15

Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Jan 18, 2021

Download

Documents

dariahiddleston
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Design, engineering and supply of air technical

industrial systems and components

▪ Clean air technology

▪ Air I Gas moving technology

▪ Solids processing

+31 (0)77 3903 062

[email protected]

Page 2: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Cylone technology >

Filtration technology >

Blower & exhausters >

Centrifugal fans >

Pneumatic conveying >

Powder classification >

Clean Air Technology Air & Gas Transfer Solids Processing

Our

Knowledge

Page 3: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Clean Air Technology

Airtechnic Solutions is an internationally

operating company dedicated to

developing, manufacturing and supply of

tailor-made cyclone systems for the

industry.

Over the year's cyclones have been considered

mainly as pre-separators. However, nowadays it

is possible to obtain high separation efficiencies

with cyclones as well.

The field of operation for cyclones has become

much wider than previously. And, with multi-

cyclones it is even possible to obtain a much

higher separation resulting in a dust emission

less than 5 mg/Nm3 , without back filter!

APPLICATIONS

1. Emission control

2. Product recovery

Cyclone

Technology

Page 4: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Technical data

Capacity: 1 - 2.000.000 Am3 /h;

Pressure loss: > 1 mbar;

Particle density: > 150 kg /m3;

Dust emission: < 5mg/Nm3 ³;

Temperature: 0 - 1100 °C;

Material: galvanized, Corten, carbon steel,

Hardox, stainless steel,

heat resistant steel, glass;

Thickness: 1 - 12 mm

Gas-solid mixtures are separated by cyclones

based on the difference in particle size and

particle density. Multi-cyclones are parallel

arranged cyclones in which the air flow is

equally distributed across all cyclones.

The separation efficiency increase while the

differential pressure remains equal and with

that the energy consumption as well.

Airtechnic multi-cyclones and single cyclones

are available as preseparator and as final

separator:

• for a high dust or material load, also for

lightweight materials and fine dust

• as pre-separator for bulk material

• to separate liquids, greasy substances, (oil)

vapour and moist dust

• at high temperatures

• as spark arrestor

Based on the end-user requirements regarding

emission, energy consumption, safety, lifetime,

etc., extensive calculations are carried out in

order to determine the optimal design of a

(multi-) cyclone system.

If necessary, tests are performed to verify the

cyclone design. Emission measurements

confirm our calculations of the separation

efficiency in practice.

Airtechnic cyclones and multi-cyclones are

characterized by:

• high separation efficiency

• guaranteed emission

• high level of process control by PLC-based

automation

• low energy consumption

• reliability

• user friendliness

• flexibility

• safety

• long lifetime

• low maintenance costs, no more filter

changes

• low operating costs

Cyclone

Technology

Clean Air Technology

Page 5: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Renogen S.A., Amel (B)

In order to produce wood pellets, the raw wood

chips need to be dried before they can be

processes into this green energy source. The

dust resulting from this drying process is

separated by a set of 2 multi-cyclones.

The unit is functioning completely automatic to

ensure a constant separation efficiency. The

separation process is completely visualised on

a 10" touch screen to inform the operators

about the actual process conditions.

Several provisions have been put in place with

respect to explosion protection.

Cyclone

Technology

Clean Air Technology

Process data

Capacity: 140.000 Am3/hr

Air temperature: 90°C

Number of cyclones: 2 x 4

Dust emission dryer 1st stage: 2 mg/Nm3

Dust emission dryer 2nd stage: 8 mg/Nm3

Airtechnic has taken charge of the entire

design, engineering, installation and

commissioning of the multi-cyclones, fans,

piping and automation and made sure that a

fully functional unit was delivered, which meets

all legal requirements for dust emission.

References

Page 6: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Solids Processing

Material transport

Air is a perfect medium to convey powder, dust

and granules in a highly effective and efficient

way. Through a well-thought-out design,

powders and granules can be moved across

long distances with a limited amount of air.

Tailor-made

Based on the type and nature of the product,

the quantity, the transport route and your

specific requirements Airtechnic creates a

completely customized pneumatic conveying

system.

Pneumatic conveying

systems

System design and components

- Positive pressure and negative pressure systems;

- Dilute phase;

- Low - medium - high capacity;

- Dropout boxes - ejectors (no moving parts);

- Cyclone receivers - filter receivers;

- Wide range of available blowers: centrifugal - side-

channel - lobe-type.

Dense- & Dilute phase

Page 7: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Solids Processing

Material transport

Air is a perfect medium to convey powder, dust

and granules in a highly effective and efficient

way. Through a well-thought-out design,

powders and granules can be moved across

long distances with a limited amount of air.

Tailor-made

Based on the type and nature of the product,

the quantity, the transport route and your

specific requirements Airtechnic creates a

completely customized pneumatic conveying

system.

Pneumatic conveying

systems

Page 8: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Clean Air Technology

Airtechnic Solutions is an internationally

operating company dedicated to developing,

manufacturing and the supply of tailor-made air

technological systems and products for the

industry.

We are specialists in providing integral solutions

for dust filtration problems in the field of process

air treatment and powder processing.

Airtechnic Solutions consists of a small team of

air technological experts with years of

experience in the field. These specialists will,

based on your production process, determine

which possible solutions there are to solve your

air technological problem and translate this into

a system.

Filtration

Technology

1. Compact dust collectors

2. Dust filtration systems

Dust filtration systems

Products:

▪ Filters

▪ Fans

▪ Ducting

▪ Rotary valves

Page 9: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Clean Air Technology

Airtechnic Solutions is an internationally

operating company dedicated to developing,

manufacturing and the supply of tailor-made air

technological systems and products for the

industry.

We are specialists in providing integral solutions

for dust filtration problems in the field of process

air treatment and powder processing.

Filtration

Technology

1. Compact dust collectors

2. Dust filtration systems

Compact dust collectors

▪ Spotfilter

▪ Silofilter

▪ Insertable filter

▪ Compact unit filter

▪ Recipient filter

▪ Cyclone filter

▪ Cased filter

▪ Intakefilter

Page 10: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

The extremely simple design of our machines

guarantees maximum safety, which is absolutely

necessary in all fields of industry in which

production depends on the distribution of clean

and dry air at a constant pressure.

Strong design

Cast aluminum parts, precision machining to fine

tolerances, absence of mechanical and wearing

parts in contact enable our machines to operate

in extremely safe conditions, practically without

vibration, and with a very low sound level

meeting European and American standards.

Wide array of applications

Continental Industrie offers high efficiency

blowers from 100 to 70.000 m³/h of a dry,

clean, non-pulsating air to pressures attaining

1,2 bar g and vacuums down to to -0,6 bar g, for

a wide array of applications like e.g. waste water

treatment aeration, pneumatic conveying, air

knives, combustion processes, textile and carpet

dewatering, central vacuum cleaning, biogas and

many, many more. Contact us for more

information.

Blowers &

exhausters

Air & gas transfer

Page 11: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Air & gas transfer

The conceptual spectrum of radial industrial fans

comprises high-pressure versions for the

handling of gases and dust-free air, fans to

handle woodchips and materials, high-efficiency

fans for transporting gases and dust, and large

and small fans for dust-laden air.

For the circulation of hot gases with

temperatures exceeding 1,000 °C, or for

corrosive gases, we build special fan models

from corrosion-resistant materials.

Centrifugal

fans

▪ Installed capacities Up to 150-200 m3/s,

▪ Up to 20.000 Pa, 0.75 to> 1000 kW

▪ Operating temperatures: -50°C to +800 °C

(other on request)

▪ Materials used: Carbon steels, medium and high yield

strength Stainless steels AISI 304L, 316L, 316Ti, 904L,

2205, ... Aluminum, Titanium

Standard and customized fans

Page 12: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Solids Processing

Powder sieving

By using air for sieving and classifying powders,

very light and fine products (> 18 micron) and

also sticky products can be screened, such as

starch, phosphates, minerals, copying toner,

seeds, and many, many others.

High accuracy

Also when high accuracy (± 2 micron) is

required, our systems deliver exceptional

performance in terms of efficiency and yield per

square meter.

Dust free

Since our systems are designed to operate with

under pressure, your work environment remains

dust free.

Powder

classification

Page 13: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Design, engineering and supply of air technical industrial systems and components

Airtechnic Solutions BV

Dunantweg 10

5751 CB Deurne

+31 (0)77 3903 062

[email protected]

www.airtechnicsolutions.nl

Page 14: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

We design and supply bulk handling & solids

processing systems and components in all kind of

sectors. (powders, granulates & fibers).

▪ Mixers

▪ Transport equipment

▪ Sieving

▪ Dosing

▪ Big Bag stations

▪ Grinding

Page 15: Design, engineering and supply of air technical industrial systems … · 2020. 12. 4. · Solids Processing Material transport Air is a perfect medium to convey powder, dust and

Products by MIX