Paper ID: 192, Page 1 DESIGN AND RATING OF AN EVAPORATOR FOR WASTE HEAT RECOVERY ORGANIC RANKINE CYCLE USING SES36 Alihan Kaya 1 *, Marija Lazova 1 and Michel De Paepe 1 1 Ghent University, Department of Flow, Heat and Combustion Mechanics, Ghent, Belgium e-mail: [email protected]* Corresponding Author ABSTRACT The paper presents a design and rating study of a 4MW evaporator having plain horizontal carbon steel tubes having diameters of 25,4 mm, 31,8 mm and 38 mm, to be used in waste heat recovery via Organic Rankine cycle (ORC). SES36 is chosen as working fluid due to its low boiling point, which makes it suitable for low-grade waste heat recovery with subcritical ORCs. Waste heat carrier industrial air arrives at the evaporator bundle at 280°C. Inlet temperature of the working fluid is 40°C and the evaporation occurs at 125°C and 1,09 MPa. Furthermore, a design sensitivity analysis is made by means of using 13 different in-tube flow boiling correlations. The resulting design and rating parameters yielded by each correlation are compared to each other. By those means, a design error margin of various thermo-hydraulic heat exchanger parameters is revealed, when different in-tube flow boiling heat transfer calculation methods are used. The change in the error margins are investigated with respect to changing tube outer diameter, tube wall thickness, fin density and tube layout (staggered and inline). 1. INTRODUCTION Waste heat recovery as an alternative energy source is receiving more and more attention from the industry and scientific world, as the energy shortage and environmental concerns in the world are rising. Organic Rankine cycles (ORCs) are promising applications for waste heat recovery, due to their heat recovery efficiencies and environmental-friendly features (Quoilin et al., 2013). ORCs are applicable with a wide range of waste heat sources rooting from industrial operations such as metallurgical industry, incinerators, combustion engines, annealing furnaces, drying, baking, cement production etc. ORCs are typically being applied on waste heat sources with the temperature range from 100°C up to 400°C, by being usually referred as low-temperature waste heat (100°C-250°C) and high-temperature waste heat (250°C-400°C). ORCs have a similar working principal with the conventional Rankine cycle which utilizes water or steam, however they utilize organic fluids as working fluid. Two among the most commonly used zero ozone depletion potential (ODP) working fluids for low-grade waste heat recovery are R245fa and Solkatherm® SES36. Their thermodynamic and environmental properties can be seen in the Table 1. Table 1: Properties of proposed fluids Working Fluid GWP ASHRAE Criteria M. Mass (g.mol -1 ) Boiling Point (K) T crit (K) P crit (MPa) R245fa 950 B1 134,05 288,05 427,2 3,64 Solkatherm® SES36 3710 Non-Flammable 184,53 308,79 450,7 2,85 The case-specific working conditions are the main determining parameters for an ORC system design. The efficiency of the cycle strongly depends on the considered working fluid. A reasonable selection process can be done by taking the fluids’ thermodynamic, stability, safety, legislative and environmental aspects into consideration for a particular case. Moreover, the critical temperature and brought to you by CORE View metadata, citation and similar papers at core.ac.uk provided by Ghent University Academic Bibliography
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Paper ID: 192, Page 1
DESIGN AND RATING OF AN EVAPORATOR FOR WASTE HEAT
RECOVERY ORGANIC RANKINE CYCLE USING SES36
Alihan Kaya1*, Marija Lazova
1 and Michel De Paepe
1
1Ghent University,
Department of Flow, Heat and Combustion Mechanics,
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