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Design and Performance of High Pressure Blowoff Silencers

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  • 7/25/2019 Design and Performance of High Pressure Blowoff Silencers

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    C E C I L R. SPARKS

    Assistant

    D i rec to r ,

    Depa r tmen t o f App l i ed Phys i cs ,

    S o u t h w e s t

    Resea rch

    Ins t i tu te,

    Sa n

    A n ton io , Texas

    D . E . U N D G R E N

    Sen io r

    Res ea rch Eng ineer ,

    T e n ne s s e e G a s P i p e l i n e C o m p a n y ,

    Ho us t o n , T e x a s

    D e s i g n a n d P e r f o r m a n c e

    of

    H i g h - P r e s s u r e

    B l o w o f f S i l e n c e r s

    Through the application offl/uid dynamic and acoustic theory, the noise generation of a

    high pressure blowoff can be approximated. The effects of silencer configurations can

    likewise be predicted through the application of pertinent field data taken to define per

    formance of the silencer components. This paper describes recent test results and their

    application to improved silencer design for natural gas pipeline applications.

    Introduction

    U N E O F the most severe pipeline noise problems inso

    far as sound intensity is concerned is that associated with high-

    pressure blowoff S3 'stems. Wit hin the wide netw ork of domest ic

    pipeline installa tions, b lowdown valve locations range from

    areas of a lmost complete isolation to locations where residential

    areas have expanded to within a few hundred feet of the blow-

    d o w n v a l v e . T h e p r o b l e m s a s s o c i a t ed w i t h b l o w d o w n n o i s e

    have increased s teadily as rural areas adjacent to the

    right-of-

    way have become heav ily popu lated . In order to avoid noise

    a n n o y a n c e p r o b l e m s a r i s i n g f r o m t h e s e b l o w d o w n s , t h e i n d u s t r y

    has taken many steps ranging from moving blowoff valves out

    side populated areas to notifying residents well in advance of

    plann ed blowd owns. In the la tt er case, residents a t d is tanc es

    up to one-half mile are notif ied and residents often leave home

    u n t i l t h e b l o w d o w n is co m p l e t e d . O t h e r s , p a r t i c u l a r l y t h o s e

    who are unprepared for the noise , readily voice their annoyance

    and objection.

    I n o r d e r t o m i n i m i z e c o m m u n i t y a n n o y a n c e r e s u l t i n g f r o m

    blowdown noise, major pipeline companies have turned to the

    development of b lowoff s i lencers to predictably control generated

    noise levels . M uc h of the work in this area was based upo n re

    search performed for the American Gas Association by South

    west Research Insti tute , and s i lencers were buil t and tested for

    a wide range of applications within the industry .

    O ne of the prim aiy a reas of concern was the devel opm ent of a

    portable blowoff s i lencer whose design could be generalized to

    extend i ts applicabil i ty to the wide range of p lanned blowoff

    applica tions. As such, i t was desirable to obta in ma xim um noise

    a t t e n u a t i o n , b u t w i t h i n t h e s i z e a n d w e i g h t l i m i t a t i o n s o f n o r

    mally available f ie ld equipment to move the s i lencer from location

    to location and place i t on the blowdow n valv e. T hi s pap er

    presents the theory of b lowoff noise suppression, describes the

    Con tribute d by the Petroleum Division and presented at the

    Winter Annual Meeting, New York, N. Y. , November 29-December

    3, 1970, of T H E AMERICAN SOCIETY O F MECHANICAL E N G I N E E R S .

    Manuscript received at ASM E Headquarters , July 30, 1970. Paper

    No . 7 0 - W A / P e t - l .

    a t tenuation technique uti l ized in the design of these s i lencers ,

    and presents f ie ld data as to their effectiveness.

    Blowoff Noise Generation

    T he noise generation mechanisms of a h igh-pressure blowoff

    are characterize d by turbu lence- induc ed noise from high velocity

    flow. T h e prim ary sourc e of th is noise is mixing of th e high ve-

    loci t} ' g a s s t r e a m w i t h t h e a t m o s p h e r e , w h i c h i n t u r n p r o d u c e s

    shear eddies or vortices a long the shear bou nda ry. T hese shear

    v o r t i c e s t h e n r a d i a t e a c o u s t i c p r e s s u r e p e r t u r b a t i o n s o r n o i s e

    t h r o u g h o u t t h i s m i x i n g r e g i o n .

    T o demonstrate effects , consider a s imple blowdown S3^stem

    consisting of an open pipe discharging directly into the a tmo

    spher e. In th is case, h igh velocity f low with in the r iser p iping

    g e n e r a t e s s e v e r e i n t e r n a l t u r b u l e n c e ; h o w e v e r , t h i s i s n o t w h e r e

    the major portion of the observed noise comes from. While th is

    i n t e r n a l t u r b u l e n c e , p a r t i c u l a r l y t h a t g e n e r a t e d b y p a s s a g e

    through the constric ting valve, generates dipole vortex noise , the

    major noise is generated outside the piping

    itself;

    i.e., in the mix

    ing region of the high velocity je t as i t shears with the a tm o

    sphere . Un der these conditions, shown graphic ally in F ig . 1 , th e

    high velocity f low of the je t shears with the bounding air , pro

    d u c i n g v i o l e n t e d d i e s w h i c h a r e t h e n c o n v e c t e d d o w n s t r e a m w i t h

    the je t . As the eddy is convec ted dow nstre am, i ts k inet ic energy

    is converted to potentia l (pressuve) energy with the typical four-

    l o b e p r o p a g a t i o n p a t t e r n o f q u a d r a p o l e s o u r c e s a s s h o w n i n t h e

    figure.

    Within this mechanism, therefore, the actual source of noise

    is the entire mixing region of the je t ra ther than the open end

    of the pipe

    itself.

    As such, the source extend s from the exha ust

    of the pipe to a d is tance of up to 25 pipe dia downstream.

    T ypically , the high frequency portion of the noise is generated

    in the extremely high shear area near the pipe exhaust, whereas

    the low frequencies are produced in the relatively low shear

    but large eddy sections in the downstream portion of the mixing

    region.

    Noise Intensity and Frequency Content

    T he definit ion of to tal acoustic energy generated by a je t ex-

    Journal

    of

    Engineering

    fo r

    Industry

    MA Y

    1

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    Copyright 1971 by ASME

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    hau st has been defined largely by obser vatio n. T he se observa

    tions are suffic ient, however, to perm it a definit ion of the de

    pend ency of gene rated noise on the controll ing f luid para me ters .

    T h e source of acoustic energy in a f low st rea m is , of course, t he

    kinetic energy of the s tream which may be defined as (U

    2

    /-

    2)pUA,

    w h e r e (V-/2) is the kinetic energy per unit mass and

    pU A

    is the mass f low rat e of the s t rea m. T h e effic iency of

    conversion of th is k inetic energy f lux to sound power has been

    show n to be prop ortio nal to the f ifth powe r of Mach. num ber

    CM

    6

    ) a n d ( w h e n t h e j e t i s d i s c h a r g i n g i n t o t h e a t m o s p h e r e )

    to the ratio of (p/po), wher e p is the flowing gas density a nd

    po is am bien t a ir dens ity . T h us the tot al acoustic power of a

    high velocity je t d ischarging into the a tm osph ere follows the

    e q u a t i o n

    T a b l e 1 C o m p a r i s o n o f p r e d i c t e d a n d F ie l d t e s t n o i s e r e d u c t i o n

    w

    p

    2

    U

    s

    d

    2

    Poc

    5

    (1)

    C o n v e r t i n g t h i s a c o u s t i c p o w e r e x p r e s s i o n t o m o r e c o n v e n t i o n a l

    acoustic terms, we get for the sound power level of the je t the

    following expression:

    p*U*A

    PW L

    = 10 log

    Id ~ dB re

    l O

    1 2

    w a t t s ( 2 )

    Poc

    or for sound pressure level

    p*U

    a

    A

    SP L = 10 log Kt dB re 0 . 0 0 0 2 d y n e / c m

    2

    (3)

    Poc

    6

    W h e r e

    K

    2

    v a r i e s w i t h d i s t a n c e f r o m t h e m e a s u r e m e n t p o i n t t o

    t h eblowoff these may be taken from T able 1 .

    2

    42500

    6780

    2130

    1070

    528

    339

    213

    152

    107

    53.7

    27.2

    Ft from Source

    0

    25

    50

    75

    100

    125

    150

    175

    200

    300

    400

    W i t h r e g a r d t o f r e q u e n c y c o n t e n t , e x p e r i m e n t a t i o n h a s a l s o

    shown t ha t a typica l spectral d is tr ib ution for a je t is wide ba nd

    i n n a t u r e , b u t w i t h a s p e c t r a l p e a k c o r r e s p o n d i n g t o a S t r o u h a l

    fd

    n u m b e r (N,) of from 0.17 to 0.2 (N , = -r, w h e r e / = f r e q u en c y

    i n H z , d = pipe dia , and U = e x h a u s t v e l o c i t y ) . O n e i t h e r s id e

    of th is Strouhal peak, a decay of 3 dB per octave is observed.

    F r o m t h i s an a l y s i s , s e v e r a l o b s e r v a t i o n s b e c a m e a p p a r e n t f o r

    r e d u c i n g t u r b u l e n t m i x i n g n o i s e :

    1 Re duce je t velocity . A reduct ion of 50 perc ent in je t

    velocity will result in a 24 dB reduction in quadrapole generated

    noise.

    2 Com plete th e mixing process in a confined volume a nd

    p r e v e n t i t s d i r e c t r a d i a t i o n i n t o t h e a t m o s p h e r e .

    T a b l e 1 C o m p a r i s o n o f p r e d i c t e d a n d f i e l d t e s t n o i s e r e d u c t i o n

    D E S C R I P T I O N D E T A I L P R E D I C T E D F I E L D T E S T

    10 F T . S I L E N C E R W I T H

    O R A N G E P E E L D I F F U S E R

    10 F T . S I L E N C E R W I T H

    E L L I P T I C A L W E L D C A P

    D I F F U S E R

    17

    2 5

    17

    18

    6 F T . S I L E N C E R W I T H

    O R A N G E P E E L D I F F U S E R

    i . 3 ' . i

    n

    1 4

    10 F T . S I L E N C E R W I T H

    H E M I S P H E R I C A L W E L D

    C A P D I F F U S E R

    17 2 3

    H E M I S P H E R I C A L W E L D

    C A P D I F F U S E R O N LY

    10

    696 / MA Y 19 7

    T r a n s a c t i o n s

    of

    t h e A S M E

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    H I G H S H E A R R E G I O N ,

    S E V E R E H IG H F R E Q U E N C Y M I X I N G

    M I X I N G L E N G T H ' S

    5 - 2 0 D I A M E T E R S

    x

    V /

    ^ S j ( V ^ S H E A R Q U A D R A P OL E

    / / \ - s

    ' P O T E N T I A L C O N E ' "

    ( U N M I X E D )

    Q U A D R A P O L E

    P R O P A G A T I O N

    P A T T E R N

    L A R G E S C A L E

    LOW FREQUENCY

    T U R B U L E N C E

    Fig. 1 B lowofF je t no ise and tu rbu lence s t ruc tu re

    3 T r e a t t h e e x h a u s t s e c t i on f r o m t h i s w i t h a b s o r b i n g m a t e r i a l

    to a ttenuate mixing noise before i t is d ischarged into the a t

    m o s p h e r e .

    4 Red uce je t exha ust s ize by using, for exam ple, mu ltiple

    small-dia holes. T hi s does two thin gs: reduces the leng th of the

    mixing region ( thereby permitt ing completion of the mixing

    process in a shorter length), and shifts the spectral peak to a

    mu ch higher portion of the frequency spe ctrum . Hig h fre

    quency noise is easier to absorb.

    Details of treatments following these suggestions will appear

    in a subsequent section of the text.

    Blowoff Silencing

    Since most b lowoff noise predominates in the high frequency

    portion of the spectrum, a logical approach to s i lencing i t is

    through the use of an absorbing section or l ined duct as is some

    time s used to suppr ess regulat or noise . How ever, since the mix

    ing region extends up to 25 pipe dia downstream, absorb

    ing material should be applied along the entire mixing region,

    a n d a r a t h e r c u m b e r s o m e d e s ig n w o u l d r e s u lt . O n t h e o t h e r

    hand, if this jet is broken up into a series of smaller jets, or is

    otherwise a ltered to produce full mixing in a shorter region, the

    design and size requirements for an effective sound absorber are

    considerably reduced . An effective s ilencer mig ht then consist

    of a jet diffuser at the inlet of the silencer in a relatively short

    section, followed by an absorbing section immediately down

    stream to further a t tenuate the noise of the inlet je t and that

    r e g e n e r a t e d by th e diffuser. In essence, this lat ter sectio n of

    the s i lencer is a sound stream absorber for the more s tabil ized,

    lower velocity f low, and acoustical material is thereby more

    effectively uti l ized t han i t would be wit hout a d iffuser ( i .e ., unde r

    conditions of full inlet nozzle flow).

    HEAVY MESH WIRE

    -JET SHIELD SLOTTED

    l/V'W.T. PIPE

    Since noise from a blowoff is proportional to the e ight power

    of velocity , i t is important in designing an effective s i lencer to

    keep the discharge velocity of the s i lencer as low as possible .

    In many high-pressure applications i t is possible to have sonic

    flow not only in the valve constric tion but a lso in the s i lencer dis

    charge, and in such cases the benefit derived is only by vir tue

    of reduce d f lowing density . T herefore, to assure ad equ ate

    silencer performance i t is necessary to calculate the f low char

    acteris t ics of the s i lencer before calculations can be made of i ts

    acoustic al perform ance. Since these calculations are complex

    a n d a r e c o v e r e d i n p r e v i o u s l i t e r a t u r e [ 1 , 2 ] ,

    1

    they will not b e

    t r e a t e d h e r e . D e s i g n c h a r t s p r e s e n t e d l a t e r h a v e t h e c a l c u l a

    t ions a lready made for nat ura l gas. I t is wort hwh ile to discuss

    what happens in regard to in ternal f low in these s i lencers , how

    ever, if just to emphasize the importance of ta i loring s i lencer de

    signs to the job at hand.

    F low in th e s i lencer show n in F ig . 2 is charact erized b y a series

    of expansion and mixing processes as f low is passed through the

    discon tinuou sly diverging piping. F or a g iven gas composit ion,

    this in ternal f low may be defined on the basis of p ipeline (source)

    pressure and f low areas, as follows:

    1 At extrem ely low pipeline pressures, f low velocity a t th e

    silencer in let (F i) will be subsonic, and exha ust velocity (F

    2

    )

    will be even lower. T hi s condition is of tr ivial imp orta nce in

    most industria l applications where noise is a problem.

    2 As ups tre am press ure is increased abov e a cri t ical level,

    sonic f low will be experienced at the inlet constr ic tion, and no

    higher velocity will be achieved in mo st practic al designs. T his

    first critical line pressure (p

    cl

    ) may be defined as follows:

    Pel

    = P a tm ( 2 / f c + l ) f c / ( l - f c )

    j l b / f t

    , 2

    (4)

    w h e r e

    p

    alm

    i s t h e a t m o s p h e r i c p r e s s ur e , l b / f t

    2

    . F o r n a t u r a l g a s

    w i t h k 1.3, this p

    el

    is app roxim ately 1 .85 t imes atmosp heric

    pressure.

    Although inlet velocity will not increase as l ine pressure is

    raised, in let mass f low will increase in direct proportion to pressure

    (neglecting supercompressibil i ty) because of increased f lowing

    density . If Ai is the minimum inlet f low area in square feet

    (valve area X flow coeffic ient) , th is mass f low may be calculated

    from the following:

    m = 8.02

    Avpo

    RT

    0

    \k + lj\k + 1 /

    2 / ( A - - i r

    lb/sec (5)

    Under continuing l ine pressure increases, the exhaust, velocity

    ( F

    2

    ) from the s i lencer will increase because of the increased mass

    Fig. 2 Example of silencer design showing important flow dimension s

    1

    Numbers in brackets designate References at end of paper.

    Journal

    of

    Engineer ing

    fo r

    Indus t ry

    MA Y

    1

    9 7 / 697

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    P I P E L I N E P R E S S U R E , p . p s i c i

    F i g .

    3 D i f f e r e n c e i n o p e n s t a c k n o i s e a n d t h a t r e g e n e r a t e d a t s i le n c e r e x h a u s t b y tu r b u l e n t

    m i x i n g o f t h e d i s c h a r g e g a s

    a:

    u

    m

    3 5

    a

    0.9

    a=o.8

    t 3 0

    15 Q

    oa

    o

    8

    3 a:

    a: CQ

    o n

    J Q

    1-'

    2 5

    2 0

    ^

    /

    ^

    j

    --T.L

    / '

    = i

    4 . 2 6

    T

    a

    '

    4

    d 2

    a =0 .7

    S I L E N C E R

    L E N G T H T O D I A M E T E R R A T I O f - f )

    x

    d 2 '

    F i g . 4 T r a n s m i s s i o n l o s s d u e t o d i f f u s e r a n d a b s o r b i n g s e c t i o n f o r h ig h - p r e s s u r e c y l i n d r i c a l

    s i l e n c e r a s s h o w n i n F i g . 1

    f low, and pressure in the s i lencer body will remain vir tually a t

    a t m o s p h e r i c .

    3 Wh en a second cri t ical l ine pressure

    (pa)

    is reached, m ass

    flow will be increased to the point that sonic f low (Mach 1) will

    be experienced at the s i lencer exhaust as well as a t the s i lencer

    inlet . T his second cri t ical pressu re is a function of both gas

    characteris t ics and s i lencer diameter ra tio , and can be expressed

    as follows:

    Pel

    = P a t m

    ) (

    k +

    1

    k/(i-k)

    (6)

    Upon definition of silencer flow, it is then possible to use

    a c o u s t i c t h e o r y t o p r e d i c t t h e n o i se a t t e n u a t i o n a c h i e v e d . I n

    such a s i lencer, there are two major noise source s: the diffuser

    and the s i lencer outle t . Diffuser noise is severa l dB below open

    stack noise and even this is reduced by passage through the ab

    sorbing section. T h e s ilencer out le t is a source of regen erated

    noise and can be reduced only by controll ing exit velocit ies . F or

    a n o p t i m u m s i l e n c e r d e s i g n , t h a t n o i s e t r a n s m i t t e d t h r o u g h t h e

    silencer should just equal that regenerated at the outle t .

    If the power regenerated at the s i lencer exhaust is severe, i t is

    app are nt tha t the s i lencer will afford but l i t t le benefit . S imi

    larly , there is a practical l imit as to the absorption loss which is

    useful for any given ou tle t regeneration l evel. F or exa mp le, if

    diffuser noise amounts to 150 dB and regenerated noise is 140

    d B ,

    t h e r e i s l i t t l e v a l u e i n p r o v i d i n g m u c h m o r e t h a n a b o u t 1 0

    dB of absorption within the s i lencer.

    In order to design a s i lencer such as show n in F ig . 2 for a

    specified total noise reduction under a g iven set of operating

    conditions, i t is necessary to predict both the regeneration level

    at the s i lencer outle t , and the a ttenuation of incident noise ex

    perienced by the action of the diffuser and absorbing sections.

    Graphical techniques for designing s i lencers for predictable per

    formance characteris t ics are given in the following paragraphs.

    L ight hil l 's equ atio n (equation (3)) provide s a techniqu e for

    calculating the regenerated noise level a t the s i lencer, or more

    c o n v e n i e n t l y , t h e r e g e n e r a t e d d r o p

    SN ,

    which we define as the

    dB difference between open stack (no s i lencer) and s i lencer

    r e g e n e r a t e d l e v e l. T h i s 8N can be obta ined direc tly from t he

    design cha rt in F i g . 3 [1 , 2] .

    Similarly , to f ind the reduction of open stack noise afforded

    698 / MAY 19 7

    T r a n s a c t i o n s

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    m

    UJ

    2 : 0 0 2 : 3 0

    IN HOU R S

    Fig. 5 Approx ima te b lowd ow n t ime fo r 30 -i n -OD p ipe l in e w i th two 8 -

    in .

    b lowo f f va lve s

    by the diffuser and absorbing section, defined as

    AN ,

    we go

    dire ctly t o Fi g. 4 [1, 2] . Since thes e two valu es, F F

    W l

    ; N C E R -

    O R A N G

    D I F F U

    r H O U T

    >

    '*

    E

    P E E

    >E R

    /

    *-*

    L

    \

    E L L I

    . WE L

    v '.

    \

    \

    > T I C A L

    I C A P

    DIFFU:

    ER

    > v

    k \

    \

    V

    31.5 63 125 250 500 1000 200 0 40 00 800 0 16000 AL L

    PASS

    FR EQU EN C Y IN C YC LES PER SEC ON D

    Fig. 6 No i s e l e ve l s c ompa r in g we ld c a p d i ff u s e r a nd a s pe c i a l f a b r ic a t e d o ra n ge pe e l

    d i f fuse r

    Journal

    o f

    Engineer ing

    fo r

    Industry

    MAY 1 97 1 / 699

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    -0

    D

    in

    z

    D

    O

    10

    130

    i a o

    n o

    100

    9 0

    7 0

    B L O W - C F F W I T H O U T

    S I L E N C E R . .

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    Fig . 8 N o i s e l e v e l s s h o w i n g p e r f o r m a n c e o f d i f f u s e r a l o n e

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    F R E Q U E N C Y IN C Y C L E S P E R S E C O N D

    Fig . 9 N o i s e l e v e l s s h o w i n g p e r f o r m a n c e o f 6 - f t s i l e n c e r

    Field Tests

    A series of f ie ld tests were conducted in order to optimize

    silencer design for the particular p ipeline conditions under which

    it was to be used. Prim e requ irem ents were lowest possible

    weight and compactness as well as applicabil i ty to a wide range

    of l ine pressur es. Of part icula r in terest in the tests , conduct ed

    under typical f ie ld conditions, were predictabil i ty of noise re

    duction, optimizing transmission loss and regeneration loss,

    shell wall th ickness and diffuser design for maximum noise re

    ductio n wit hou t flow choking. Ano ther goal of these tests was

    a decision on the amount of noise a ttenuation actually needed.

    T h i s a m o u n t w o u l d v a r y a t e a c h v a l v e l o c a t i o n d u e t o m a s k i n g

    noise, nearness of residents , e tc . Res ults of these tests are

    s h o w n b e g i n n in g w i t h F i g . 6. A s u m m a r y o f m e a s u r e d a n d p r e

    dicted noise reductions for these tests are given in T able 1 to

    gether with i l lustrations of basic configurations used.

    Most previous s i lencer models fabricated according to the de

    sign techniques outl ined herein uti l ized a perforated capped pipe

    diffuser and f ie ld results show a 7 to 9 dB reduction from the

    diffuser

    itself.

    Du rin g the pre sent f ie ld test s thre e oth er dif-

    fusers were tr ied; v iz ., (a) an orang e pee l welded diffuser

    w h i c h i n a p p e a r a n c e w a s b e t w e e n a h e m i s p h e r e a n d a c o n e ,

    (b) an ordinary20-in . e l l ip tical weld cap, and (c) an 18-in . hemi

    spherical weld cap. Diffusers are i l lustra ted in F ig . 7 . Wi th

    this type of d iffuser the need for the s teel shield covering the

    bottom section of the f iberglass absorbing material was not

    needed, there by effecting a reduct ion in s i lencer weig ht. F ig . 6

    shows a direct comparison of the e ll ip tical weld cap and orange

    peel diffuser. Th e weld cap silencer gives a red uct ion of 18

    dB comp ared to a theor etical drop of 17 dB . T h e orange peel

    diffuser, however, showed a to tal reduction of 25 dB; i t is as

    sume d tha t th is is due to a mo re diffusing hole pa tte rn . L at er

    tests using a hemispherical d iffuser show its performance to be

    very near tha t of the orange peel. In a ll cases the tota l num ber,

    s ize, and spacing of the holes were held constant.

    In one test the hemispherical d iffuser was tested with the

    silencer shell and abso rbing section rem oved . A redu ction of

    10 dB was achieved as shown in F ig . 8. How ever, a t 1000 cps,

    1 7 d B r e d u c t i o n w a s a c c o m p l i s h e d .

    Also during these tests , shell wall th icknesses of 0 .375 in . and

    0.560 in . were evaluated, with no measurable difference in noise

    700 /

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    Transactions

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    A S M E

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    10 Detai ls of portable high pressure si lencer

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    FREQUE NCY IN CYCL ES PER SECOND

    F i g .

    11 Noise levels show ing performance of si lencer fabricated to specif ications

    level. While these da ta do not quantitatively define noise

    transmission loss of the shell, they do show that the

    3

    /s-in.

    thickness is sufficient. Available lab tests show tha t for steel

    pipe, transmission loss (TL) can be approximated from:

    TL = 17 log (tf) -. 6, dB

    where

    t

    = thickness, in.

    / = center frequency of band for which TL is defined.

    F ig. 9 shows data for a silencer of similar design except th at

    total length was reduced from 10 ft to 6 ft. Under field condi

    tions, measured noise reduction was 14 dB, compared to a pre

    dicted 14 dB . While agreement with theory is good, reduction

    afforded by the 6-ft model is substantially below the 10-ft version

    J o u r n a l

    o f

    E n g i n e e r i n g f o r I n d u s t r y

    M AY 1 9 7 1 / 701

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    I N C H E S

    F i g .

    12 Veloci ty prof i le taken at si lencer exi t

    for the oper ating conditions enco unter ed. I t should be noted,

    however, that if l ine pressure were 900 psi , the 6-ft model would

    perform as well as the 10-ft mod el. T his again emphasizes th e

    importance of designing for the specific application involved, or

    for a portable s i lencer, designing for the extreme application.

    Based on results of these tests , design of the s i lencer was chosen

    as shown in Pig. 10, and 14 were fabricate d for use throug hou t

    the pipeline system for pressures up to 750 psi and valve s izes

    up to 8 in . (42 percent opening).

    A further series of tests were conducted on one of these to de

    fine i ts noise and f low characteris t ics . Noise test dat a are given

    i n F i g . 1 1 , s h o w i n g a t o t a l o v e r a l l a t t e n u a t i o n o f 2 3 d B . F l o w

    p a r a m e t e r s a r e s h o w n s u p e r i m p o s e d o n F i g . 1 0 a n d m e a s u r e d

    velocity profile is show n in F ig . 12. I t seems appa ren t tha t re

    generated level could be dropped further by changing diffuser

    hole pattern or hole orientation to better equalize f low profile

    across the cross section.

    Conclusions

    Major conclusions from the s tudies are as follows:

    1 T h e s i lencer designs show n perform effectively in redu cing

    pipeline blowoff noise , as substantia l noise reductions can be

    achieved for blowoff with up to at least 8-in. 42 percent opening-

    valves a t 750 psi with a portable s i lencer model.

    2 F or most p ipeline applicatio ns, a wall of th icknes s of

    3

    /s in.

    is suffic ient for transmission losses up to 20 dB.

    3 T h e t h e o r y p r e s e n te d is g e n e r a l l y a d e q u a t e fo r a r b i t r a r y

    diffuser design. In these s tudies, a hem ispherica l d iffuser affords

    a d d i t i o n a l a t t e n u a t i o n .

    4 Diffusers sho uld have suffic ient holes such tha t the 42

    perc ent opening valv e is the minim um flow area. Diffuser area

    in these tests was equivalent to one 5 .31-in . hole compared to a

    5.21-in . equivalent d ia for the valve.

    R e f e r e n c e s

    1 Dam ewood, Glenn, Sparks, Cecil R., et al. , Blowoff Noise

    Suppression and Regulator Valve Noise Generation, Noise Abate

    ment at Gas Pipeline Installations, Vol. Il l, American Gas Association,

    Catalog No. 39/PR, Nov. 1961.

    2 Sparks, Cecil R., Design of High-P ressure Blowoff Silencers,

    JASA, Vol. 34, No . 5, Ma y 1962.

    702 / MAY 19 7

    1

    T r a n s a c t i o n s

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    t h e A S M E