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Design and Modelling of Riser Turret Mooring Systems Dr.Fabrizio Pistani, Floating Systems Group, Perth AOG2015 Perth WA March 11-13
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Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

May 13, 2018

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Page 1: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

Design and Modelling of Riser Turret

Mooring Systems

Dr.Fabrizio Pistani, Floating Systems Group, Perth

AOG2015 Perth WA March 11-13

Page 2: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

2 - www.woodgroup.com – AOG2015 Perth 11-13 March

The concept

Design philosophy and motivations

The software tools

Calibration of the numerical models

RTM column modelling

Some results

Tandem offloading

Disconnection

Conclusions

Further Developments

Presentation outline

Page 3: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

3 - www.woodgroup.com – AOG2015 Perth 11-13 March

RTM concept

Buoyant column about 100m

Universal Joint connection

Chain table for mooring

Risers connected at mid

length

Page 4: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

4 - www.woodgroup.com – AOG2015 Perth 11-13 March

De-coupling of motions

Reduction of loads on the FPSO arm

RTM concept

Page 5: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

5 - www.woodgroup.com – AOG2015 Perth 11-13 March

Evasion from tropical cyclones

RTM sinking under water surface

Will re-connect when cyclone passes

All RTM columns are in Australian waters

RTM concept

Page 6: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

6 - www.woodgroup.com – AOG2015 Perth 11-13 March

Mooring design analysis of an FPSO moored through a

disconnectable, bow mounted, Riser Turret Mooring system RTM

Analysis scope aimed to verify that the mooring system meets all

operational, survival, and installation requirements

Tasks:

Connected strength assessment (including tandem offloading)

Disconnected strength assessment

Service life (fatigue) assessment

Disconnection / reconnection analysis

Mooring / risers interference assessment

Project Scope

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7 - www.woodgroup.com – AOG2015 Perth 11-13 March

Traditionally => Extensive model test campaigns

Presently => Numerical tools

Design

Page 8: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

8 - www.woodgroup.com – AOG2015 Perth 11-13 March

Scope Design the mooring system for a vessel

that is already existing…

…but will be refurbished and installed:

• With a different mooring layout

• On a different site

• With a similar RTM column

Using:

model tests carried out for the original

configuration for calibration of the new

system layout;

in order to avoid repeating model tests

Page 9: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

9 - www.woodgroup.com – AOG2015 Perth 11-13 March

Screening Analysis

Ariane: Fast Limited

Detailed Analysis

Orcaflex: Accurate Time consuming

Software Packages

Page 10: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

10 - www.woodgroup.com – AOG2015 Perth 11-13 March

Calibration

Model test results used to

calibrate the numerical

models

Statically

Pull models for mooring

stiffness

Dynamically

surge extinction and

model test runs

Page 11: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

11 - www.woodgroup.com – AOG2015 Perth 11-13 March

Calibration – Orcaflex model

Mooring stiffness curve

and characterisation

Page 12: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

12 - www.woodgroup.com – AOG2015 Perth 11-13 March

Calibration

Dynamic calibration:

surge extinction

Adjustment of the

damping values

Discrepancies due to non

linearities

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13 - www.woodgroup.com – AOG2015 Perth 11-13 March

Calibration Dynamic calibration of Orcaflex model with connected tests

• Low frequency motion of the vessel (standard deviation of X and Y offset) showed

good correspondence between the tests and the Orcaflex numerical model

• Mean offsets were also generally close, but tended to be underestimated for

collinear or near collinear cases

• Mean yaw heading and yaw oscillation generally matched well. In fatigue

environments, the yaw oscillation was somewhat higher in the Orcaflex runs

• Good correspondence was found between the UJ angles and loads and maximum

line tensions

• Reasonable match when no additional damping was considered

• Actual measured wave spectrum had to be used

• Transverse motions not replicated

Page 14: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

14 - www.woodgroup.com – AOG2015 Perth 11-13 March

Calibration RTM Column Modelling in Orcaflex

DNV-RP-C205 recommended coefficients for

drag with reduction factors for finite length

cylinders

Disconnected model: Calibration of hydrodynamic parameters

Page 15: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

15 - www.woodgroup.com – AOG2015 Perth 11-13 March

Modelling the link in Ariane

Ariane

Orcaflex

Overcoming limitations

Page 16: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

16 - www.woodgroup.com – AOG2015 Perth 11-13 March

Calibration – Ariane model

Ariane Calibration

Static : pull models for

mooring stiffness

Dynamic: surge extinction

Page 17: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

17 - www.woodgroup.com – AOG2015 Perth 11-13 March

Calibration

Ariane Dynamic calibration with connected results

• Ariane used to model low frequency motions for screening purposes: only vessel

offsets were compared

• The low frequency motion of the vessel showed reasonable correspondence

• Mean offsets for collinear cases tended to be underestimated

• The mean yaw heading and yaw oscillation found in Ariane matched reasonably well

• The Ariane results were comparable to the Orcaflex simulation results

• Separate calibration of low frequency damping levels for Ariane is required; best

match obtained by considering % of values suggested in hydrodynamic study

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18 - www.woodgroup.com – AOG2015 Perth 11-13 March

Results The 100 year return period

steady current dominated

non-cyclonic case is governing

Environments:

1yr and 100yrs non-cyclonic

2yrs cyclonic conditions

some environments with sea and swell

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19 - www.woodgroup.com – AOG2015 Perth 11-13 March

Tandem offloading

Page 20: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

20 - www.woodgroup.com – AOG2015 Perth 11-13 March

Tandem offloading: results Maximum loads in the offloading hawser for different environments and tankers

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21 - www.woodgroup.com – AOG2015 Perth 11-13 March

Disconnection analysis

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22 - www.woodgroup.com – AOG2015 Perth 11-13 March

Disconnection analysis Selection of the right moment and tug assistance force for disconnection

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23 - www.woodgroup.com – AOG2015 Perth 11-13 March

Conclusions

• The verification of the mooring design has been successfully carried out without the

need for an additional campaign of model tests

• The use of two different software packages provided means for screening a large

number of cases and then refine the investigation with additional details

Page 24: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

24 - www.woodgroup.com – AOG2015 Perth 11-13 March

Conclusions • The availability of the refined model allowed to investigate details of the procedures

for disconnection and reconnection providing important insight

• Overall WoodGroup Kenny Perth has delivered a mooring design of a complex system

supporting the client also in the installation and procurement phases

Page 25: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

25 - www.woodgroup.com – AOG2015 Perth 11-13 March

Further Development • Coupled analysis

• Usage of load RAOs for the vessel

• Account for different periods and dynamics of the floating boadies

• VIV/VIM in disconnected conditions

• Still not well established

• Time consuming

• Lack of in field measurements

• CFD as alternative?

Page 26: Design and Modelling of Riser Turret Mooring Systems - AOG · 6 - – AOG2015 Perth 11-13 March Mooring design analysis of an FPSO moored through a disconnectable, bow mounted, Riser

26 - www.woodgroup.com – AOG2015 Perth 11-13 March

Thanks to:

The MCS office in Perth

(now WoodGroup Kenny)

Azad Hessamodini

Johann Melillo