DESIGN AND FABRICATION MANUAL - The Stone Collection€¦ · Some countertops have an overhang extended from the face ... Step cutting is widely popular in granite fabrication ...

D E S I G N A N D F A B R I C A T I O N M A N U A L

CONTENT

1 INTRODUCTION

2 SLAB INSPECTION

3 MATERIAL HANDLING

4 BASIS OF DESIGN

5 MACHINING PRINCIPLES

6 FABRICATION

6.1 BRIDGE SAW

6.2 WATERJET

6.3 CNC MACHINE

6.4 INSTRUCTIONS FOR HANDHELD TOOLS

7 INSTALLATION

8 CLEANING AND MAINTENANCE

9 TECHNICAL SPECIFICATIONS

10 DISCLAIMER

PAGE

01

02

02

03

05

05

05

08

10

13

13

18

20

21

INDEX

GEOLUXE® is a breakthrough Pyrolithic StoneTM, inspired by unparalleled

nobility of natural marble with superior technical performance. It is

made from mixture of mineral-based materials through the patented

GeoMimicryTM forming technology, enabling realistic marble-like veins

throughout slab body.

SURFACE

• Polished • Honed

1 - INTRODUCTION

Nominal dimension

56.4

in /

141

0 m

m

130 in / 3260 mm

To aid against accidental handling damage, slab sizes will be slightly

larger then the Usable Dimension. as illustrated in nominal dimension

drawing. Please refer to the Usable Dimensions table for the functional

slab size.

SIZE THICKNESS LENGTH WIDTH

1400 x 3200

mmin

126 x 55

mm

20

in

¾

mm

3200

in

126

mm

1400

in

55

* Tolerance of thickness is + 0.5%

USABLE DIMENSION

Note: Geoluxe® is a surfacing product made of natural materials. It

is important to remember that variation in the natural materials

that makes up Geoluxe to be expected and are not considered

defects. This includes variations in shade, shape, size and color

within each design. Equally important is that these variations will

have no impact on product performance.

Samples are very small select cuts from a slab. They do not

represent all the attributes of a design and cannot be fully

representative of any fnal installation. If there is any concern

of difference between sample and slab, a full slab should be

inspected to fully visualize a design.

01 V02 / 2017

TONE

We recommend checking the tone uniformity, especially in case of

slabs belonging to the different lots

To measure flatness accurately, the slab must be laid upon a

perfectly horizontal and stable surface. Flatness is measured

across the width and length of a slab using a straight edge aluminum

bar and thickness gauges. Readings are taken midway between

opposite sides of the slab: 29 ½ in and 67 in.

FLATNESS

GEOLUXE® slabs must be handled, loaded, unloaded and transported

by a forklift, gantry crane or professional lifting machines. In every

case of handling and transportation, the slabs should be balanced

considering its center of gravity to prevent possible damages or slab

breakages.

2 - SLAB INSPECTION

3 - MATERIAL HANDLING

02 V02 / 2017

TRANVERSAL LONGITUDINAL CENTER CURVETURE

width in length in diagonal

+ 0.5 % _ + 0.5 % _ + 0.5 % _

- Before handling slabs, please inspect conditions

of machines to ensure their workability and make

sure that weight of slabs do not exceed weight limit

of machines.

Caution

- Clamps can be used for proper handling, while canvas slings are

more suitable for handling multiple slabs at the same time. It is

highly recommended to cover the canvas slings with protective

covers to prevent possible accidents or damages to slabs, given the

hardness and sharpness of the material. Please consult the sling

manufacturers for details of proper covers.

For processed workpiece, a worktop must be carried in a vertical

position as shown in the diagram here. If there are any openings in

the top, they must always be kept towards the top.

We advise our customers to clean down and check slabs

thoroughly before working. The visual inspection is

recommended for :

• blisters, cracks & fissures • warping • tonality

• any other anomaly that might be considered a defect

3 - MATERIAL HANDLING

4 - BASIS OF DESIGN

03 V02 / 2017

An A- frame, used to transport a GEOLUXE® workpiece , must

allow the workpiece to be supported over its entire surface

area. Supports that are excessively small with respect to the

size of the workpiece can result in breakage of the part. The

workpiece must not be bounded by excessively tight straps.

If there is one or more large size hole or interrupted/open hole, it is

recommended to clamp a strip of material in place. The clamp will be

removed once after the installation.

This mitigates the potential breakage during handling and installation.

LARGE SIZE HOLES FOR SINK, GAS HOB OR

INDUCTION HOBTRANSPORTATION

INTERNAL ANGLES AND SINK HOLE

Case1 : large-size hole Case2 : interrupted sink hole

All internal angles must have a minimum radius

of in (5 mm). A larger radius provides more

structural strength to the material.

163

INTERNAL ANGLES AND SINK HOLE

The minimum recommended distance between the cut-out,

sink hole and the outer edge of the workpiece is 2 in (5 cm).

R> 16 in3

2 in

2 in

2 in

Caution

>2 in

clamp clamp

Caution

- The bigger radius increases impact

resistance. In areas with a high risk of

impact (sinks, for example) 2 mm radius

edge should be considered.

- The edge is made up off a 2 mm bevel

and two rounded edges with a 0.5 mm

radius. The radius is hardly visible,

while increasing the impact resistance.

R 2 m

m

R 0.5 mm

2 mm

R 0

.5 m

m

Caution

4 - BASIS OF DESIGN

04 V02 / 2017

The recommended minimum distance between the

GEOLUXE® top and the wall is in (2mm).

MINIMUM DISTANCE BETWEEN GEOLUXE®

AND WALL

GEOLUXE® is applicable for any edge profile option. Additionally,

to reduce the edge chipping we highly recommend the following

edge profiles.

COUNTERTOP EDGE

Some countertops have an overhang extended from the face

frame of the cabinet to create additional countertop space,

please consult the table below for the overhang extension:

* The countertop must be reinforced on all edges and has

front to back supports every 18 in (450 mm.)

OVERHANG

161

161

Sink over worktop Flush-fitting sink

Over worktop mounted induction hob

The recommended minimum distance between the GEOLUXE®

top and the appliances (sink, hob) is in (2mm).

MINIMUM DISTANCE BETWEEN GEOLUXE®

AND APPLIANCES

It is recommended to apply a sealant capable of

compensating for the different thermal expansion,

such as silicone or gaskets, between the GEOLUXE®

top and the appliances mounted on the top.

161

in 161

in 161

in

161

in

161

in

Without sink hole

maximum extension

: 12 in (305 mm)

With sink hole

maximum extension

: 7 in (178 mm)

12 in 7 in

Unsupported overhang

Please consult the above table for maximum extension

(G) of top with sink hole and without sink hole

supported overhang

G

G G

G

Caution

5 - MACHINING PRINCIPLES

6 - FABRICATION

05 V02 / 2017

General Suggestions :

Please inspect that the cutting table is straight, level and free of any

debris and that there is sufficient support for the slab. If the milling

bench is in poor condition, place a sheet of high-density technical

rubber between the workpiece and the bench.

Water must be accurately directed to the front and sides of the blade

bit, as close as possible to the cutting area (as represented in the

adjoining figure) and used at maximum fow.

6.1 - BRIDGE SAW

SIDE - TO - SIDE CUTTING

To prevent against exposure to silica dust, in accordance with CCOHS, NIOSH and OHSA, safety goggles and approved

particulate respirators (N99, R99, P99, R100, P100.) must be worn at all times. Always cut and polish GEOLUXE® using wet

process and take appropriate measures to provide sufficient ventilation in the work area.

Cut-outs, splash and laminated pieces should be placed towards

the center of the slab

WORKPIECES ORIENTATION ON SLAB

BACK SPLASH

BACK SPLASHCOUNTER

COUNTER

1st cut

2nd cut

6 in6 in

For side - to - side cuts from both short and long side, we

recommend cutting the slab by the following diagram

blade rotating

direction

While GEOLUXE® is applicable for conventional marble blades, for best

results we recommend using blades specifically designed for porcelain

BLADE

Step cutting is widely popular in granite fabrication

and it is also highly recommended for cutting Geoluxe®.

Step cutting will eventually give the faster production rate

and cleaner cut.

Even though the following conditions should be avoided,

in such conditions step cutting will be a recommended

solution in : - oversize flange not available

- low water fow rate

- saw blade is in poor condition

- resting base is not fat

STEP CUTTING

6 - FABRICATION

06 V02 / 2017

Picture refers to segmented

porcelain blade

(e.g. Alpha® , ADI®, Diarex®)

segmented

Step cutting diagramPARAMETERS

Saw blade rotation parameters

SAW BLADESPINDLE

REVOLUTIONS RIM SPEED

rpm

2100

1800

1600

1400

1260

mm

300

350

400

450

500

inch

12

14

16

18

20

m/sec

34

ft/sec

111

TYPE OF CUTFEED RATE

mm/minin/min Any increase in the spindle’s

input current implies that the

saw blade should be dressed

with an abrasive stone.

Straight cut

Inclined cut

32

18

800

450

Cutting parameters

TYPE OF CUTFEED RATE

mm/minin/min

Straight cut

Inclined cut

63

35

1600

900

Cutting parameters

Caution

½ material

thickness

1st cut

2nd cut

Protrusion from

material > 1 mm

½ CUT

½ CUT

To limit defection of the blade at the exits, placing a piece of

quartz or composite stone at the position where blade exits

the cut is recommended. This will also help preventing

material chipping and honing the blade.

BLADE EXIT

* It is recommended to cut slab by step cut method.

* For undermount sink installation, the minimum chamfer

of 2 mm is required for internal edge

SINK CUTTING

CUTTING SEQUENCE

6 - FABRICATION

07 V02 / 2017

Apply 50% of cutting speed 6 in

To avoid chipping, place a composite stone

at the blade exit

6 in

Quartz composite stone

5th cut

3rd cut

6th cut : Sink cutting

2nd cut

4th cut

1st drilled

holes

Start outside the slab

shape cutting

Caution

Caution

- For large size holes, it is important to follow the

sink cutting guideline

- While it is recommended to use multiple slabs

for L-shaped counters, if it is necessary to cut

from a single slab, the minimum inside corner

radius is 1 in.

1st drilled holes

2nd cut

3rd cut 2 in

4th cut

5th cut

*The blade must start from here

DETAIL

In the condition of one or more of the following

- non-flat resting base

- counter or island longer than 100” (2500 mm)

- sinks larger than 22x19” (560x480 mm)

It is very important to follow the cutting diagram shown below:

The saw blade cut must be adhered and not proceed the drill bit’s circumference. The blade must start from drilled hole.

Failing to do so will result in slab breakage. The recommended ø for core drill bit is 13/8 in (35 mm)

Reduce the cutting speed at the beginning and the end of the slab to about 50% of the

recommended speed

1st drilled holes

2 in

4th cut

5th cut

6th cut 7th cut

2 nd cut 3rd cut

Plunge cut* (Blade entering from above slab) : Feedrate 4 in/min

2nd cut

1st cut

4th cut

Machining steps :

1st cut - 2nd cut : Workpiece shape cutting

3rd cut : Sink pre-cutting

4th cut : Sink cutting

- Follow the workpiece orientation on page 05

- For large size holes, it is important to follow

the guideline on page 03

- While it is recommended to use multiple slabs

for L-shaped counters, if it is necessary to cut

from a single slab, the minimum inside corner

radius is 1 in.

- Cuts should never cross in the corners

3rd cut

WATER LEVEL IN WATERJET TANK

6 - FABRICATION

08 V02 / 2017

6.2 - WATERJET

It is recommended to keep the water level equal to or higher

than the work piece surface to improve the quality of the finish

at the bottom.

CUTTING SEQUENCE

Water level

Metal slats

MINIMUM

PRESSURE BAR

MINIMUM

PRESSURE PSIABRASIVE FEED RATE

kg/min

0.35 - 0.45

lbs/min

0.77 - 0.99 600 8700

MINIMUM

PRESSURE

BAR

MINIMUM

PRESSURE

PSI

FEED RATE

mm/min

400 - 500

in/min

15.7 - 19.7

ABRASIVE FEED RATE

kg/min

0.35 - 0.45

lbs/min

0.77 - 0.99 3600 - 3800 52200 - 55100

Suggestion: If possible, make the entry hole from outside

the slab. Alternatively, make the entry hole at the minimum

of in (5mm) away from the cutting perimeter.163

163

Piercing parameter (low pressure)

Piercing parameter (high pressure)

Suggestions: The above data refer to the maximum recommended

values. To get a better finishing, reduce the feed rate. The work

table of the cutting machine must be in good condition, perfectly

flat, and with no processing waste. In case of angles equal to or

smaller than 90°, it is recommended to join up the angle with

radius ≥ in (5mm.).

Sta

rt o

utsi

de th

e sl

ab

Start outside the slab

Caution

minimum recommended distance 2 in

1st cut

2nd cut

In the presence of one or more of the following conditions

- non-fat resting base

- counter or islands longer than 100” (2500 mm)

- sinks larger than 22x19 in (560x480 mm)

we advise following the cutting diagram with additional

internal pre-cut shown below:

Special note : the sink cut must be started inside the

pre-cut as shown in the diagram below

SINK CUTTING

To cut the top outline, the profile should be divided into two

parts and the first cut should be at the outer side of the slab.

CUTTING DIAGRAM

6 - FABRICATION

09 V02 / 2017

2 in

1 ¼ in

Sta

rt o

utsi

de th

e sl

ab

Place the suction cups appropriately to support the areas

of the workpiece that potentially have stressed during the

machining process, especially the narrowest areas of the

workpiece).

Solutions:

Reinforce the parts with suction cups that will be removed

after cutting or ensure that the cutting weight is not concentrated

in a single corner by dividing the side into two segments.

Wide radius entrance

Core drilling using core drill bit

Use the saw blade/ finger bit to

approach he cutting line

Outside cornersink cutting

Positions of suction cups

50% cutting speed

in the last 6 in

6 - FABRICATION

10 V02 / 2017

6.3 - CNC MACHINE

For cutting or drilling GEOLUXE®, we recommend using tools designed for porcelain or ceramic materials. Cutting with an oscillating tool

is prohibited. Excessive reduction in cutting speed will damage cutting tool diamond, producing excessive thrust force on the workpiece

with consequent fracture of the parts. During machining, use plenty of water directly surrounding the tool.

CNC CUTTING INSTRUCTIONS

Before starting a machining process with a contouring machine

make sure the worktable is adequately configured to guarantee

correct execution.

All work processes must be performed in compliance with the

instructions in the Technical Manual, without using supports

other than the suction cups and Teflon positioning end stops.

The use of devices exerting mechanical action such as wedges,

grippers, and pistons could result in breakage of the

workpiece.

Use the following diagrams for the direction of outside corners

and sink holes, as well as the positioning of suction cups. After each maching task, rinse the surface

copiously with the clean water before the

workpiece dries.Caution

R Miilling unit

R > R Miilling unit

INSTRUCTION FOR INTERNAL CORNERS

Each internal corner should have larger radius than that of

the milling tool. This will reduce the force exerted by the

tool on the part, as shown in the following diagram.

6 - FABRICATION

11 V02 / 2017

When using the milling tool, the tool shall be centered with respect

to the thickness of the slab. Also, the tool shall not be oscilated back

and forth during the operation.

Machining advice

Tools are more susceptible to be broken because:

1. Insufficient used of cooling water

2. Feed rate is too high.

3. Number of revolutions is significantly lower than the nominal

revolutions of the tool

Workpiece breakage is caused when the cutting weight is

concentrated on a single point.

Suggestions:

During machining, use plenty of water directly on the

outside and inside of the tool.

After each task, rinse the surface copiously with clean

water before the workpiece dries.

To avoid chipping, do not drill with an oscillating tool.

Pause 0.5 s

Pause 0.5 s

Pause 0.5 s

Suggestions:

During machining, use plenty of water directly on the outside and

inside of the tool.

Do not use the oscillation option while cutting

It is recommended to cut out the sink before starting the “flush fitting”

process. Moreover, an edge of at least thickness must be left after

the recessing machining. During machining, use plenty of carefully directed

water on the outside and inside of the tool.

Drilling with core drill bit

Cut with milling tool

Recess with milling tool by incremental cuts ¾ G

G5 16 in

1 8 in 3 4 in

1 8 in

To avoid fractured openings on the back of the workpiece,

we recommend spot drilling by stopping in (2 mm)

from the bottom with securing support on the rear surface.

Subsequently, sharply hit to remove the remaining piece.

116

PARAMETER FOR CORE DRILL BIT

6 - FABRICATION

12 V02 / 2017

AVAILABLE

DIAMETERS ØFEED RATE

SPINDLE

REVOLUTIONS

in mm rpm in/min mm/min

1 ¼ 30 2000 0.8 - 1.2 20 - 30

1 ⅜ 35 1800 0.8 - 1.2 20 - 30

2 - 2 ¼ 55 - 60 1200 0.8 - 1.2 20 - 30

2 ¾ 70 900 0.8 - 1.2 20 - 30

4 100 650 0.8 - 1.2 20 - 30

PARAMETER FOR CORE DRILL BIT

AVAILABLE

DIAMETERS ØFEED RATE

SPINDLE

REVOLUTIONS

in mm rpm in/min mm/min

¼ 6 2000 4 - 8 100 - 200

8 1800 8 - 12 200 - 300

⅜ 10 1200 12 - 16 300 - 400

½ 12 900 24 - 32 600 - 800

⅝ 16 650 32 - 60 800 - 1500

FEED RATE

in/min mm/min

0.5 - 1

0.5 - 1

0.5 - 1

0.5 - 2

0.5 - 2

164

132-

164

132-

164

132-

164

116-

164

116-

*Use tools with ø ½ and ⅝ to make the recess and those with ø ½ , and ⅜ for finishing the corners.

> in

3

Caution

After each machining task, rinse the surface copiously with

clean water before the workpiece has dried.

Resting base

6 - FABRICATION

7 - INSTALLATION

13 V02 / 2017

6.4 - INSTRUCTIONS FOR HANDHELD TOOLS

MANUAL MACHINING

During any type of manual processing, the workpiece should

be adequately supported by a flat resting base with good

condition, preferably made of wood. Always use high water

flow rates for any type of machining process.

STRUCTURE PREPARATION

In general, new processed cabinets are ready for countertop

installation. Additional preparation may need for older cabinets

that have had the countertops removed.

Make sure the cabinets are straight, flat and suitable for support-

ing the weight of the countertop. Verify that the countertop has

enough support in spaces where there are seams and cut-outs for

appliances.

The majority of breakages during assembly and post-installation

are caused by an unevenly shaped or inadequate support or the

presence of debris or processing residues.

EDGES POLISHING

Polishing:

Edges can be polished using standard granite or marble

polishing discs. Start off with the lowest grit and finish

with the highest grit.

Caution

**For cutting and drilling GEOLUXE®, we recommend using tools

designed for porcelain or ceramic materials

Pictures shown discs from number 50 to 3000.

Resting base

The top surface must rest perfectly on the support; any parts

of the surface that are not supported are potentially fragile.

For this reason, never apply isolated spots of silicone but

spread the adhesive over the entire supporting area to ensure

that it sticks completely to the top.

When positioning the workpiece it is advisable to follow the

recommendations given below to ensure optimal results.

¾ in plywood plywood subtop

cabinet door

⅛ in glue1½ in

1½ in

Geoluxe

⅝ in plywood plywood subtop

cabinet door

cabinet frame

⅛ in glue

Geoluxe

For a slatted structure, maintain the distance between

the “G” crossbeams shown in the following table:

Alternately the complete surface area of the countertop can be

supported over the kitchen cabinets with full width self-supporting

underlay made up of plywood, following diagrams below.

Case 1 : L - Shape (Top without hole)

For european or frameless cabinet

For standard framed cabinet

Support distances : G<18 in (450 mm)

Maximum load : 100 kg

7 - INSTALLATION

14 V02 / 2017

COMPLETE FULL SUBSTRATE SUPPORT FOR

BUILT UP EDGE

G

Case 2 : Sink hole (Top with hole)

Sink hole

1½ in

1½ in

Sealing

Clean the spaces of any debris and seal all spaces

between countertop, cabinets and wall with natural

silicone

The countertop recess edges align with the edge of the

sink, fitting flush with the sink bowl.

Recommended sink section

When positioning the workpiece it is advisable to follow the

recommendations given below to ensure optimal results.

After installing the appliance as per manufacturer’s

instructions, to minimize the risk of chipping, the

following diagram is recommended for undermount

sink.

POSITIONING THE WORKPIECE

SINK

7 - INSTALLATION

15 V02 / 2017

For joined workpiece, all

corners must have a minimum

edge chamferto ensure the

solid structured workpiece.

1 - Touch

2 - Slide

3 - Lay

TENAX®

POWERBONDWood

5 mm

Wood

Chamfer the substraight

Breakage

For outdoor applications with the presence of a lamination,

epron should be supportted with the material having the

same thermal expansion coefficient (granite, GEOLUXE®)

Due to the potential expansion of timber substrate in

outdoor application, supporting the worktop with a single

substrate should be avoided.

We also recommend maintaining a gap of at least 5 mm

between wood and top, and chamfer the substraight in order

to compensate for any thermal expansion.

Checking the surface to be glued

Before applying the adhesive, the surface to be glued must be

clean, dry and free of any type of treatment.

Good safety standard

A good safety precaution when securing overhanging elements

(45°) is to position on the hidden rear part of the material a

frame or L profile, approximately 1x1 in, along the entire length

of the rib. If it is not possible to use GEOLUXE® to support the

finished workpiece, use a material with the same expansion

coefficient as GEOLUXE® (e.g. granite).

Adhesive choice

When selecting adhesive, please consider the specific applica-

tion of the workpiece to identify the most suitable product.

OUTDOOR APPLICATIONS APPLYING ADHESIVE

RECOMMENDED ADHESIVES

7 - INSTALLATION

16 V02 / 2017

Granite , Geoluxe

INTEGRA ADHESIVE®

SURFACE BONDER XI

COLOR COLOR

TENAX®

POWERBOND

INTEGRA ADHESIVE®

SURFACE BONDER XI

NESTOS ROYAL

SAND

CREGRIS

NOUGAT

WHITE NORTH

IRON GREY

SILVER

AMAZON , SUEDE

DEW

ICE

PAPER WHITE

PAPER WHITE

PIOMBO

LUNAR GREY

MUDDY

NESTOS GRAY

PALISSANDRO

DIONYSOS

BLUETTE

ALIVERI

ERAMO

COLOR MATCHING CHART

7 - INSTALLATION

17 V02 / 2017

GEOLUXE®

*Warning: avoid products containing hydrofluoric acids and its derivates.

Acid: Acidic cleaning products: descalers, cement removers (e.g. Viakal)

Alkaline: Basic cleaning products: ammonia, degreasers (e.g. BAM)

Solvent: Universal solvent, thinner, turpentine, acetone, alcohol...

Oxidant: Diluted hydrogen peroxide …

POLISHED SURFACE

is easy to clean. In most cases, soap and water or a mild

detergent is all that is required to maintain its shine.

HONED SURFACE

will require more daily maintenance than polished finishes.

Metal marks, fingerprints and other signs of daily living are

more visible. Most of these marks can be easily removed with

cleaning products such as soap, water, or a mild detergent.

Apply a small amount on a soft damp cloth and wipe the

surface, then rinse thoroughly with clean water to remove

residue.

8 - CLEANING AND MAINTENANCE

18 V02 / 2017

For general cleaning, simply rub warm water with mild detergent

solution or mind soap over the dirty area.

If liquids are spilled, it must be dried within 24 hrs. The faster

you clean and dry spills, the easier it is to remove stains.

Embedded stain can be removed with warm water. Rub on the

stain area until it lifts then wipe again with soft clean cloth.

Do not use waxes, oily soaps, impregnating agents such as

hydrofluoric acid (HF), bleach or other treatments (hydro-oil

repellent) on the product.

Avoid using metal scouring pads and steel wool. Blue pad made

with soft fibers is generally recommended.

Do not polish the surface.

It is recommended to use cutting board.

RECOMMENDED PRECAUTIONS

It is important to dry any liquids spilled immediately and clean

the stained area within 24 hours. The faster the spill is cleaned,

the easier it is to remove the stain. Some stains may not be

removed by normal measures and specific actions must be

used, depending on their characteristics. Table below shows

some of the substances for removing extraordinary stains.

SPECIAL CLEANING INSTRUCTION

STAIN CLEANING PRODUCT

Candle wax

Cement residue

Coffee

Cola soft drink

Dye

Epoxy adhesive

Fruit juice

Grease

Ice cream

Limescale

Nicotine

Plaster

Pneumatic rubber

Resin / Enamel

Rust

Shoe polish

Tar

Wine

Solvent

Acid

Alkaline detergent / Solvent

Oxidant

Solvent

Solvent

Oxidant

Alkaline detergent / Solvent

Alkaline detergent

Acid

Solvent / Oxidant

Acid

Solvent

Solvent

Acid

Solvent

Oxidant

Alkaline detergent / Acid

P 34

Step 1:

Clean and free chip from lose particles

Step 2:

Fill the chip with the appropriate

color-matched adhesive.

Step 3:

Clean the excess adhesive on the surface

before it is hardened by using a cloth

soaked in acetone.

Step 4:

Once the adhesive is hardened, grind

down the surplus adhesive on the edge

mechanically, surface repairs are best

grinded down manually.

Do not hit your countertop with blunt and heavy objects.

It could chip or even break, especially at the edge.

8 - CLEANING AND MAINTENANCE

19 V02 / 2017

The following steps explain how to repair a chipped surface due to daily household

usages. Please not that it is not a perfect repair; it is very difficult to match the

tonality and texture of the surface with epoxy resins.

GUIDE FOR REPAIRING DEFECTS CAUSED BY CHIPPING

Caution

Stain

Resistant

Acid and Alkali

Resistant

Chemical

Resistant

Pro

Hygienic

Scratch

Resistant

Impact

Resistant

Fire and Heat

Resistant

Frost

Resistant

UV

Resistant

Low Water

Absorption

High Physical

Strength

Dimensional

Stability

Thickness

Specific Weight

Flexural Strength

Water Absorption

Impact Resistance sample: thickness 20 mm

Deep Abrasion Resistance

Modulus of Rupture

Slip Resistance

Frost Resistance

Fire Reaction

Color Resistance to Light

Thermal Conductivity

Technical Specifications

Standard Size

Coefficient of Linear

Thermal Expansion

Acid

EN-14617-16

EN-14617-16

ASTM C97

ASTM C880

ASTM C97

EN-14617-9

EN-14617-4

ASTM C99-06

ASTM E303-93

ISO 10545-12

EN-13501-1

ASTM C650Common household and

cleaning chemicals

ASTM C650

DIN 51094

EN-14617-11

EN ISO 10456

Standards

1400 x 3200 mm

20 mm

2.425 g/cm3

42.6 N/mm2

6178 Ibf/in2 (PSI)

0.02%

3.6 J

25.4 mm

42.7 Mpa (dry con.)

19 BPN

Resistant

A1

Not damaged

Not damaged

No change of color

1.46-1.54 W/m.K

Test Results

5.7x10 .C-6 -1

Chemical Resistance

9 - TECHNICAL SPECIFICATIONS

20 V02 / 2017

The objective of this manual is to offer helpful guidelines and

suggestions about machining and maintaining the GEOLUXE®

slabs.

Information in this manual reflects the manufacturer’s

technical, scientific and operational knowledge at the time of

its publishing; it is highly recommended to keep up with the

latest version available on the site www.geoluxe.com

In case of complaints, it is advisable to contact GEOLUXE®

technical team, addressing your e-mail to [email protected]

; our technicians will contact you back as soon as possible.

P 34

10 - DISCLAIMER

21 V02 / 2017

w w w . g e o l u x e . c o m i n f o @ g e o l u x e . c o m

GEOLUXE® is a breakthrough Pyrolithic StoneTM

combining the noble beauty of natural marble with

superior technical performance. A complex mixture

of 100% mineral-based materials formed through

patented GeoMimicryTM technology, the slabs reveal

realistic marble-like veins throughout.

GEOLUXE® overcomes the imperfections of natural

stone and other manufactured surfaces, offering the

ultimate combination of elegance and performance.