DESIGN AND ENGINEERING PROFILE - EAST...Design a special metal detector holder Application: Weighing systems. Challenge: Solve a problem at the client regarding holding the metal detector

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Engineering and Services Technology SAE.www.east-eg.com

DESIGN ANDENGINEERING

PROFILE

IDEAS TO OBJECTSMECHANICAL AND STRUCTURE

OVERVIEWEAST SAE.Is a medium-sized joint stock company that provides local and regional markets with engineering-related services.

EAST history starts long ago rooting from a family-owned business that was active in construction and roads’ building activities. Today our company is active in major infrastructure, energy and industrial sectors.It features diversity of applications through its activities that range from simple supply of equipment to complete EPC projects

INNOVATIVE ENGINEERINGSOLUTIONS

OUR VISION

OUR MISSIONTO BE AN INNOVATIVE

ENGINEERING GATEWAY THAT ACTS GLOBALLY TO DEVELOP LOCALLY

OUR VALUESPEOPLE CREATIVITY PARTNERSHIP GROWTH

Prototype

Man

ufac

turin

g pr

oced

ures

Optim

ization

Engineering and Services Technology SAE.4

—Soft copies of 3-D models for visualization to engineers and

clients.

—2D & 3D drawing ( in CAD & PDF format ).

—Work shop drawings for fabrication.

—Materials ,bolts and loading list.

—Files for CNC machinery ( laser / plasma profile cutting machines ).

— Unfolded plate drawings ( for hoppers and silos etc ).

—Electronic and paper copies of all drawings and data.

—We provide engineering design services that is appropriate to the

purpose of each individual project, we offer our services across the

majority of mechanical engineering disciplines.

—We use the latest 3-D CAD software to produce intelligent 3-D

models & General arrangement drawings for client approvals, bills of

materials for procurement & cost estimates; detailed fabrication

drawings and CNC files for manufacture.

—We focus on provide a service to deliver innovative design

solutions to mechanical engineering problems.

Benefits for dealing with EAST engineering design department

After we produce the intelligent 3-D model we can provide the following:

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SERVICESAreas of design services Areas of manufacturing processes services :

2D drafting.3D Modeling.Reverse Engineering.Product Design.Mechanism simulation.2D to 3D Conversion.Create workshop drawings.Rendering services.Stress analysis.

Make analysis for production steps.Workshops and manufactures planning and layout.Define machines categories and specs. Design product and generate workshop drawings.Select and supply New or used European machines with a very good condition and under test.

Engineering and Services Technology SAE.6

CONCRETE & ASPHALT Plants equipments

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APPLICATION

Concrete plants.Asphalt plants.Mineral processing plants.Any Process with bulk materials grainsize range (5 ~ 250 μm).

“Engineers like to solve problems. If there are no problems handily available, they will create their own problems.”—Scott Adams

Engineering and Services Technology SAE.8

Cement and silica Silos1- Convert 2D drawings to 3D model.2- Generate work shop drawing.3- Supervise the manufacturing processes.

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B

B

Sezione B-BSection B-B

C

C

Sezione C-CSection C-C

D D

Sezione D-DSection D-D

F F

Sezione F-FSection F-F

G G

Sezione G-GSection G-G

Particolare H ( 1 : 5 )Particular H (1:5)

Particolare J ( 1 : 5 )Particular J (1:5)

KK

Sezione K-KSection K-K

Particolare N ( 1 : 5 )Particular N (1:5)

Particolare P ( 1 : 5 )Particular P (scale 1:5)

Particolare R ( 1 : 5 )Particular R (1:5)

Particolare S ( 1 : 5 )Particular S (1:5)

Particolare T ( 1 : 10 )Particular T (1:10)

Passo d'uomoManhole

X

X

Sezione X-XSezione X-X

Particolare Y ( 0,40 : 1 )Particular Y (0,40:1)

Particolare Z ( 1 : 10 )Particular Z (1:10)

Particolare A1 ( 1 : 5 )Particular A1 (1:5)

AA

AA

Sezione AA-AA ( 1 : 5 )Attacco per indicatore di livello bassoSection AA-AA (1:5)

Fixing for min. level point

35

Particolare A2 ( 1 : 5 )Staffa di sollevamento su tetto siloParticular A2 (1:5)

Lifting fixing on top silo

L L

Sezione L-L ( 1 : 5 )Section L-L (1:5)

33

6

3

16

34

15

16

17

20

34

19

51 27

50

25

5232

1

45

46

47

21

40

33

2

35 49 48

45 46 47

29

28

31

57

30

42

44

12

39

38

3

19

6

17

Particolare A5 ( 1 : 10 )Anelli di sollevamento

Particular A5 (1:10)Lifting handle

53 54

20

5

7

5

54

53

5

8

9

24

50

25

51

27

14

10

1

18

52

32

28

5548

41

13

46 47 56

4

26

25

Z4 17x50(50)

Z5 20x50(50)

Volume del cono = 3,1 mcVolume del fasciame = 31,4 mc----------------------------------------------Volume totale silo = 34,5 mc

LL ( 1 : 10 )

58

Cone volume = 3,1 mcPlating volume = 31,4 mc----------------------------------------------Total capacity silo = 34,5 mc

Foglio 1/2

63

63

63

Da 42 a 44

MM MM

MM-MM ( 1 : 10 )

15

5959

13

131

16

1559

ASPHALT MIXING PLANTS P.O.BOX 75.37012 BUSSOLENGO VERONATEL. 045/6764911 - FAX 045/6701192 - ITALIAwww.ammann-group.com - e-mail: [email protected]

Questo disegno è di proprietà della Ammann Italy S.p.a. e non può essere copiato,riprodotto, mostrato a terzi senza ns. autorizzazione.This drawing belongs to messrs. Ammann Italy S.p.a. It may not be copied,reproduced,shown to third parties without our permission.

NUMERO DISEGNO

72800099

B

X

34

MM

M-M ( 1 : 5 )Attacco per indicatore di livello continuo

Attack for continuous level indicator

36

37

Particolare UU ( 1 : 2 )Particular UU ( 1:2 )

66

67

68

Asphalt filler Tower1- Convert 2D drawings to 3D model.2- Generate work shop drawing.3- Supervise the manufacturing processes.

Engineering and Services Technology SAE.10

TANKSLIQUID

DESIGNS

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Water and Diesel Tanks:1- Convert 2D drawings to 3D model.2- Generate work shop drawing.3- Supervise the manufacturing processes.

BitumenTanks:1- Convert 2D drawings to 3D model.2- Generate work shop drawing.3- Supervise the manufacturing processes.

Engineering and Services Technology SAE.12

Engineering and Services Technology SAE.12

STEEL STRUCTUREDESIGNS

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Steel structure buildings:1- Convert 2D drawings to 3D model.2- Generate work shop drawing.3- Supervise the manufacturing processes.

Engineering and Services Technology SAE.14

Application:Steel structure.

Challenge:Transport the heavy machines of our central bank of Egypt.

Our Solution:Design a special steel structure which is apple to carry.

Project steps:1-Define the loads and requirements.2-design the structure.3-convert 2D drawings to 3D model.4-Generate work shop drawing.

Client:Egyptian Central bank.

Design for customized heavy machines bridge:

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Application:Construction Field

Challenge:The need for different machines working with reinforcement steel operated by Electricity source.

Our Solution:Design Portable workshop has all the required machines operated by diesel generator.

Design and develop portable work shop

6140

307

0 2

340

Engineering and Services Technology SAE.16

Engineering and Services Technology SAE.16

SOLAR ENERGY PANELDESIGNS

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Application:Sunshade car port.

Challenge:To use the top area of the sunshade to be source of electricity by using Solar panels in sunshade covering.

Our Solution:Design a car port carrying solar panels in roof.

Client:EAST SAE.

Design and develop a Solar Panel car port

Engineering and Services Technology SAE.18

Engineering and Services Technology SAE.18

WEIGHING SYSTEMDESIGNS

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Develop the design and manufacturing processes of our truck scale platform:

A A

B B

1 2 3 4 5 6 7

1 2 3 4 5 6 7

Engineering and Services Technology SAE.20

2 x Ramp1_A32 x Ramp2_A3

433

.50

MFG

CHK'D

Quantity :1

Portable Truck Scale

St 37

Youssef Boshra

All1 with Ramp_A0APPV'D

A3

SHEET 1 OF 1SCALE:1:1

DWG NO.

TITLE:

REVISIONDO NOT SCALE DRAWING

MATERIAL:

DATE

Q.A

ANGULAR:

NAME

DEBUR AND BREAK SHARP

SIGNATURE

FINISH:

EDGES

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR:

DRAWN

A (1 : 20)

A

B

5600

10230.62

500

125

0 1

250

500

125

0

1966.02

125

0

500

1964.60

300

0

B (1 : 20)

1-Make a proposal for the design (3D model ).2-Define the loads on the structure and make a complete design.3-Generate work shop drawings.4-Supervise the manufacturing processes.

Design and manufacture our new modular truck scale system:

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Application:Floor Weighing systems

Challenge:Have a customized floor weighing system with a special dimensions.

Our Solution:Use our tools and design programs to fulfill the client requirements in the weighing system.

Design and manufacture a customized steel floor scale :

Engineering and Services Technology SAE.22

CUSTOMIZEDSOLUTIONS

DESIGNS

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281

.57

207

203

.67

384

.33

149

6

00

281

.57

207

203

.67

384

.33

149

6

00

Application:Asphalt plants.

Challenge:Manufacture a customized diverter according to the site requirements.

Our Solution:Define all the site requirements, then design a customized diverter according to the site inputs.

Design for customized two way diveter

Engineering and Services Technology SAE.24

Reverse engineer and Design for Gas analyzer ProbeApplication:Gas analyzers in cement manufactures

Challenge:Modify the existing system according to the site requirements and probe function.

Our Solution:—Make a reverse engineering on the probe.—Create a 3D model for it.—Make all the required modification according to its function on the 3D model.—Proceed in manufacturing all the required modification after check it on the 3D model.—Apply these modification on site.—Test the system.

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Design for customized productsApplication:Industry Trolley

Challenge:Manufacture a customized Trolley to fulfill the client requirements.

Our Solution:

Define our client requirements and make the suitable design for him.

Engineering and Services Technology SAE.26

Design for customized solutionApplication:Cement industry.

Challenge:Manufacture customized items to be fixed with Alstom standard items in the required space in site..

Our Solution:

Make a 3D model for the whole project , design the required items, make work shop drawings for the required items and proceed in manufacturing.

Steps of Project:

—Offer proposals for idea.—Working with the approved idea in 3D system.—Make work shop drawings for the design structure.—Send to manufacture for proceed.

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Design a new customized motor baseApplication:Electricity plants.

Challenge:Replace the old diesel motor with new electric one.

Client:El tebeen for piping.

Our Solution:

Design a new base for the new motor which is compatible with the same circumstances of the old one.

Engineering and Services Technology SAE.28

Design a special hanged platformApplication:Asphalt plant.

Challenge:Add extra platform to the plant tower to fulfill some safety issues, and according to the client requirements.

Our Solution:

Make a 3D model for a part of the structure then design the required items,So, generate the work shop drawings and proceed in manufacturing.

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Design special industry equipmentApplication:Cement plant

Challenge:Manufacture additives weigh scale according to the client requirement.

600 40

600

600

162

162

600

460

1

146.

14 1

226.

14

152

0

160

0

168

80

168 2

30

Our Solution:

Make a reverse engineer on the existing one and create a 3D model for it,Then make all the requiredmodification on the model tofulfill the client needs andits function.

Engineering and Services Technology SAE.30

Reverse engineer and Design for loadcell mounting kitApplication: Weighing systems

Challenge:Localize the item.

Our Solution:

Reverse engineer on the product, create a 3D model, then generate work shop drawings and proceed in manufacturing.

18.66

140.90

18.66

17.5

0

20

147

M10

157

M16

31

25

13.50

17

2 x M12

96

100

125

35 60

175

95

60

130

15

20

4 x

2x M

12

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Design a special metal detector holderApplication:Weighing systems.

Challenge:Solve a problem at the client regarding holding the metal detector in the professional way.

Our Solution:

Design the required structure according to its function and supplier recommendations.

528

50

dep

end

on

the

ceilin

g le

vel

10

1000 120

50

Engineering and Services Technology SAE.32

Make a complete proposal for customized conveying system

Our Proposal:

1-It is guided vehicle on steel rails, to overcome any deviation through its path. 2-it has an option to drive manual by human resource.3-it is an electric vehicle, charging by batteries. 4-wireless control.-There is a central control system to control the whole movement.-could implemet any number of cars, depend on the customer request. -Each car can hange a carriage.8-Alarm system for safty issues are implemented.

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Make a complete proposal for customized conveying system Design and modify a special steel structureApplication:Recycle plant.

Challenge:Design and modify special steel structure according to the project requirements in professional way.

Our Solution:

Make 3D model for all the required modifications, generate workshop drawings, proceed in manufacturing.

245

5

1200

80

Cooler

250

0

1580 1580

R362.50

700

5500

5180

3500

234

5 2

500 160

Engineering and Services Technology SAE.34

Design a special base for an old motorApplication:Electricity plant.

Challenge:Design a special motor base.Our Solution:

Make a reverse engineer on the old motor base using 3D scanner tool to get An accurate result , then design the new required base.

Client:

Electricity station “El Korayemat_Egypt”

1080

35

35

6

45

210

180

10

980 70

95

940

70

300

150

1820

28

109

920

1000

1160

460

100

8 x28

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3D Modeling for Customized projects