DESIGN AND ANALYSIS FOR HEAVY DUTY APPLI … · DESIGN AND ANALYSIS FOR HEAVY DUTY APPLI ABSTRACT ... was created in CATIA V5. ... Worm Wheel with Glass Fiber Reinforced Polyamide”,

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International Journal of Mechanical Engineering and Technology (IJMET)Volume 8, Issue 7, JulyAvailable online at ISSN Print: 0976 © IAEME

DESIGN AND ANALYSIS FOR HEAVY DUTY APPLI

ABSTRACTGearing is one of the

systems. For drive designers, plastic gears offer several benefits including design flexibility, reduced noise, and the ability to operate without lubrication. Other benefits include lower cost andart gear has advanced to where plastic gears are now in drives ranging from ¼ to ¾ HP. The higher performance requirements for the drive were more complicated to make plastic gears work in hegears performance. In this project plastic spur gear development to improve the bending stress, flexural strength and root strength by Geometric modification or Selective reinforcement umaterial was selected from various plastic materials based on the result of deflection and vonmises stress. Then selected plastic materials were selective reinforced. Now Plastic gear model was created of ANSYS MechaANSYS Workbench calculate the contact stress and improve the impact strength. The solution of general problem by finite element method always follows an orderly stepby-step process. The loading conditions are assumed tchoosing solid 8 node185.The results of the 3D analyses in ANSYS was plotted. Finally compare with Low duty applications. Plastic gear limits can be defined in terms of contact stress and temperature foKey words:Cite this ArticleGear for Heavy Duty Applications by FEA MethodMechanical Engineering and Technologyhttp://www.i

1. INTRODUCTIONGear transmission systems play an important role in many industries. The knowledge and understanding of gear behavior in mesh such as stress distribution, work condition and distortion is critical to monitoring and controlling the gear transmission system.often required to operate at high torque and speed, while remaining competitively priced and


International Journal of Mechanical Engineering and Technology (IJMET)Volume 8, Issue 7, JulyAvailable online at http://www.iaeme.com/IJMEISSN Print: 0976-6340 and ISSN Online: 0976

© IAEME Publication


Assistant Professor, Department of Mechanical Engineering,

ABSTRACT Gearing is one of the

systems. For drive designers, plastic gears offer several benefits including design flexibility, reduced noise, and the ability to operate without lubrication. Other benefits include lower cost andart gear has advanced to where plastic gears are now in drives ranging from ¼ to ¾ HP. The higher performance requirements for the drive were more complicated to make plastic gears work in hegears performance. In this project plastic spur gear development to improve the bending stress, flexural strength and root strength by Geometric modification or Selective reinforcement umaterial was selected from various plastic materials based on the result of deflection and vonmises stress. Then selected plastic materials were selective reinforced. Now Plastic gear model was created of ANSYS MechaANSYS Workbench calculate the contact stress and improve the impact strength. The solution of general problem by finite element method always follows an orderly step

step process. The loading conditions are assumed tchoosing solid 8 node185.The results of the 3D analyses in ANSYS was plotted. Finally compare with Low duty applications. Plastic gear limits can be defined in terms of contact stress and temperature foKey words: ReinforcemCite this ArticleGear for Heavy Duty Applications by FEA MethodMechanical Engineering and Technologyhttp://www.iaeme.com/IJME

. INTRODUCTIONGear transmission systems play an important role in many industries. The knowledge and understanding of gear behavior in mesh such as stress distribution, work condition and distortion is critical to monitoring and controlling the gear transmission system.often required to operate at high torque and speed, while remaining competitively priced and

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International Journal of Mechanical Engineering and Technology (IJMET)Volume 8, Issue 7, July 2017, pp.

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Publication


T.Assistant Professor, Department of Mechanical Engineering,

Veltech Dr.RR

Gearing is one of the most critical components in mechanical power transmission systems. For drive designers, plastic gears offer several benefits including design flexibility, reduced noise, and the ability to operate without lubrication. Other benefits include lower cost and weight, higher efficiency and chemical resistance. Stateart gear has advanced to where plastic gears are now in drives ranging from ¼ to ¾ HP. The higher performance requirements for the drive were more complicated to make plastic gears work in hegears performance. In this project plastic spur gear development to improve the bending stress, flexural strength and root strength by Geometric modification or Selective reinforcement umaterial was selected from various plastic materials based on the result of deflection and vonmises stress. Then selected plastic materials were selective reinforced. Now Plastic gear model was created of ANSYS MechaANSYS Workbench calculate the contact stress and improve the impact strength. The solution of general problem by finite element method always follows an orderly step

step process. The loading conditions are assumed tchoosing solid 8 node185.The results of the 3D analyses in ANSYS was plotted. Finally compare with Low duty applications. Plastic gear limits can be defined in terms of contact stress and temperature fo

Reinforcement, Bending Stress, Flexural Cite this Article: T. Ramesh, K. Karthik, R. GaneshGear for Heavy Duty Applications by FEA MethodMechanical Engineering and Technology

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. INTRODUCTION Gear transmission systems play an important role in many industries. The knowledge and understanding of gear behavior in mesh such as stress distribution, work condition and distortion is critical to monitoring and controlling the gear transmission system.often required to operate at high torque and speed, while remaining competitively priced and

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International Journal of Mechanical Engineering and Technology (IJMET)2017, pp. 106–111, Article ID: IJM

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Scopus Indexed


METHODT. Ramesh,

Assistant Professor, Department of Mechanical Engineering,Veltech Dr.RR & Dr.SR University,

most critical components in mechanical power transmission systems. For drive designers, plastic gears offer several benefits including design flexibility, reduced noise, and the ability to operate without lubrication. Other benefits

weight, higher efficiency and chemical resistance. Stateart gear has advanced to where plastic gears are now in drives ranging from ¼ to ¾ HP. The higher performance requirements for the drive were more complicated to make plastic gears work in heavy duty. Design effort was required to improve plastic gears performance. In this project plastic spur gear development to improve the bending stress, flexural strength and root strength by Geometric modification or Selective reinforcement under AGMA for material was selected from various plastic materials based on the result of deflection and vonmises stress. Then selected plastic materials were selective reinforced. Now Plastic gear model was created of ANSYS MechaANSYS Workbench calculate the contact stress and improve the impact strength. The solution of general problem by finite element method always follows an orderly step

step process. The loading conditions are assumed tchoosing solid 8 node185.The results of the 3D analyses in ANSYS was plotted. Finally compare with Low duty applications. Plastic gear limits can be defined in terms of contact stress and temperature fo

ent, Bending Stress, Flexural T. Ramesh, K. Karthik, R. Ganesh

Gear for Heavy Duty Applications by FEA MethodMechanical Engineering and Technology

aeme.com/IJMET/issues.asp?JType=IJMET&VType=8&IType=7

Gear transmission systems play an important role in many industries. The knowledge and understanding of gear behavior in mesh such as stress distribution, work condition and distortion is critical to monitoring and controlling the gear transmission system.often required to operate at high torque and speed, while remaining competitively priced and

asp 106

International Journal of Mechanical Engineering and Technology (IJMET)Article ID: IJM

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Indexed

DESIGN AND ANALYSIS OF PLASTICS GEAR FOR HEAVY DUTY APPLI

METHOD K. Karthik,

Assistant Professor, Department of Mechanical Engineering,Dr.SR University,


weight, higher efficiency and chemical resistance. Stateart gear has advanced to where plastic gears are now in drives ranging from ¼ to ¾ HP. The higher performance requirements for the drive were more complicated to

avy duty. Design effort was required to improve plastic gears performance. In this project plastic spur gear development to improve the bending stress, flexural strength and root strength by Geometric modification or

nder AGMA for power range of 2material was selected from various plastic materials based on the result of deflection and vonmises stress. Then selected plastic materials were selective reinforced. Now Plastic gear model was created of ANSYS MechaANSYS Workbench calculate the contact stress and improve the impact strength. The solution of general problem by finite element method always follows an orderly step

step process. The loading conditions are assumed tchoosing solid 8 node185.The results of the 3D analyses in ANSYS was plotted. Finally compare with Low duty applications. Plastic gear limits can be defined in terms of contact stress and temperature for dry running gears.

ent, Bending Stress, Flexural T. Ramesh, K. Karthik, R. Ganesh

Gear for Heavy Duty Applications by FEA MethodMechanical Engineering and Technology, 8(7), 2017, pp. 106

asp?JType=IJMET&VType=8&IType=7


International Journal of Mechanical Engineering and Technology (IJMET)Article ID: IJMET_08_07_013

asp?JType=IJME

OF PLASTICS GEAR FOR HEAVY DUTY APPLICATIONS

METHOD Karthik, R. Ganesh

Assistant Professor, Department of Mechanical Engineering,Dr.SR University, Chennai,




power range of 2material was selected from various plastic materials based on the result of deflection and vonmises stress. Then selected plastic materials were selective reinforced. Now Plastic gear model was created of ANSYS Mechanical APDL and then it was export to ANSYS Workbench calculate the contact stress and improve the impact strength. The solution of general problem by finite element method always follows an orderly step

step process. The loading conditions are assumed to be static. The elements were choosing solid 8 node185.The results of the 3D analyses in ANSYS was plotted. Finally compare with Low duty applications. Plastic gear limits can be defined in

r dry running gears.ent, Bending Stress, Flexural Strength

T. Ramesh, K. Karthik, R. Ganesh. Design and Analysis of Plastics Gear for Heavy Duty Applications by FEA Method.

, 8(7), 2017, pp. 106asp?JType=IJMET&VType=8&IType=7


[email protected]

International Journal of Mechanical Engineering and Technology (IJMET) 07_013


OF PLASTICS GEAR CATIONS

Ganesh Assistant Professor, Department of Mechanical Engineering,

Chennai, India




power range of 2 to 4 HP. First plastic material was selected from various plastic materials based on the result of deflection and vonmises stress. Then selected plastic materials were selective reinforced. Now

nical APDL and then it was export to ANSYS Workbench calculate the contact stress and improve the impact strength. The solution of general problem by finite element method always follows an orderly step

o be static. The elements were choosing solid 8 node185.The results of the 3D analyses in ANSYS was plotted. Finally compare with Low duty applications. Plastic gear limits can be defined in

r dry running gears. Strength and Root StrengthDesign and Analysis of Plastics

International Journal of , 8(7), 2017, pp. 106–111.



[email protected]

T&VType=8&IType=7

OF PLASTICS GEAR CATIONS BY FEA

Assistant Professor, Department of Mechanical Engineering,


weight, higher efficiency and chemical resistance. State-of-art gear has advanced to where plastic gears are now in drives ranging from ¼ to ¾ HP. The higher performance requirements for the drive were more complicated to


to 4 HP. First plastic material was selected from various plastic materials based on the result of deflection and vonmises stress. Then selected plastic materials were selective reinforced. Now

nical APDL and then it was export to ANSYS Workbench calculate the contact stress and improve the impact strength. The solution of general problem by finite element method always follows an orderly step


Root Strength. Design and Analysis of Plastics

International Journal of


Gear transmission systems play an important role in many industries. The knowledge and understanding of gear behavior in mesh such as stress distribution, work condition and distortion is critical to monitoring and controlling the gear transmission system. Gears are often required to operate at high torque and speed, while remaining competitively priced and

[email protected]

T&VType=8&IType=7

OF PLASTICS GEAR FEA


of-the-art gear has advanced to where plastic gears are now in drives ranging from ¼ to ¾ HP. The higher performance requirements for the drive were more complicated to


to 4 HP. First plastic material was selected from various plastic materials based on the result of deflection and vonmises stress. Then selected plastic materials were selective reinforced. Now

nical APDL and then it was export to ANSYS Workbench calculate the contact stress and improve the impact strength. The solution of general problem by finite element method always follows an orderly step-


Design and Analysis of Plastics

International Journal of

Gear transmission systems play an important role in many industries. The knowledge and understanding of gear behavior in mesh such as stress distribution, work condition and

Gears are often required to operate at high torque and speed, while remaining competitively priced and

T. Ramesh, K. Karthik, R. Ganesh

http://www.iaeme.com/IJMET/index.asp 107 [email protected]

highly reliable. The gear materials used for the manufacture of gears depend upon the strength and service conditions like wear and noise etc. The gears maybe manufactured from metallic or non – metallic materials. The cast iron is widely used for the manufacture of gears dueto its good wearing properties,

Excellent machine ability and ease of producing complicated shapes by a sting method. The non – metallic materials like wood, rawhide, compressed paper and plastics like Nylon, Acrylic and Polycarbonate etc are used for gears, especially for reducing weight and noise. The Nylon materials have high strength, good mechanical and abrasion resistance property, excellent wear resistance, resistant to most chemicals and self- lubricant. Polycarbonate materials have, high impact strength, good dimension stability and heat resistance. Since, Nylon and Poly carbonate have good properties as stated above the cast iron spur gears of sugarcane juice a chine are being replaced by plastic spur gears. The plastic material offer opportunities for substantial eight saving but not always are cost-effective over their cast iron counter parts. With the advance of Finite Element Analysis (FEA) software, many studies are now aimed at furthering the basic understanding of gears in mesh. The improved understanding of gear behavior will increase our ability to design high performance transmission systems to meet the need in various operating conditions. The Nylon materials have high strength, good mechanical and abrasion resistance property, excellent wear resistance, resistant to most chemicals and self- lubricant. Polycarbonate materials have, high impact strength, good dimension stability and heat resistance.

2. LITERATURE REVIEW The review mainly focuses on replacement of plastics spur gears with the Reinforcements fibers spur gear in the application of heavy duty.

[1] This study method estimating for tooth root stresses caused by bending movements under running conditions the gear material used was cotton fiber plain woven cloth reinforced phenolic resin laminates. Paper-reinforced phenolic resin laminates, a commonly used material, was used as a control for comparison. The main dimensions of the gears were module 3–5 mm and tooth width 25 mm. First, accelerations of gears were measured under running conditions to estimate dynamic performance. Second, fracture tests of gear teeth were carried out under bending loads. Different fracture modes at

Tooth roots for cotton fiber reinforced plastics and phenolic resin gears were observed. The fractures occurred at a high position from the tooth root in the case of the cotton fiber-reinforced plastics gear because the cotton fiber-reinforced plastics had excellent cleavage and shear strength. This gear also had higher strength for tooth bending loads. Third, the mechanical properties of the gears were researched by tensile, bending, and shearing tests. It was clear that the cotton fiber reinforced plastics had excellent properties in cleavage fracture between laminates and shear strength. Finally, we proposed a design method for this gear, which considers the cleavage and shear strength.

[2] This paper describes design and analysis of Spur gear. In the present work, it was proposed to substitute the metallic gear of sugarcane juice machine with plastic gears to reduce the weight and noise. For the purpose of two different types of plastic materials were considered namely Nylon and Polycarbonate and their viability are checked with their counterpart metallic gear (Cast iron). Based on the static analysis, the best plastic material was recommended for the purpose. Static analysis of a 3-D model has been performed using ANSYS 10.0. Compared to Cast iron spur gears Nylon gears are suitable for the application of sugarcane juice machine application under limited load condition.

Design and Analysis of Plastics Gear for Heavy Duty Applications by FEA Method


3. SPECIFICATION OF THE PROBLEM In this project work it is future to substitute the metallic gear of heavy duty applications with plastic gears to reduce the weight and noise. For the purpose of two different types of plastic materials were considered namely Nylon and Polycarbonate and their viability are checked with their counterpart metallic gear. Based on the static analysis,

The best plastic material is recommended for the purpose. A virtual model of spur gear was created in CATIA V5. Model is imported in ANSYS 10.0 for analysis by applying normal load conditions. After analyis a comparison is made among existing Cast iron spur gear. Based on the deflections and stresses from the analysis we choose the best different plastics materials spur gears.

3.1. Gear Design Gear is nothing but a toothed wheel which is useful to transmit power from one shaft to another shaft. They are suitable when two machine parts are nearer to each other. They give exact ratio of transmission of motion, slip cannot takes place between gears, and they are useful for high torque transmission. In spur gear teeth is parallel to axis of rotation. Spur gear transmits power from one shaft to another parallel shaft.

3.2. Materials for Gears The gear materials used for the manufacture of gears depend upon the strength and service conditions like wear and noise etc. The gears maybe manufactured from metallic or non – metallic materials. The cast iron is widely used for the manufacture of gears due to its good wearing properties, excellent machine ability and ease of producing complicated shapes by casting method. The non – metallic materials like wood, rawhide, compressed paper and plastics like Nylon, Acrylic and Polycarbonate etc are used for gears, especially for reducing weight and noise.

3.3. Specifications of Motor Power (P) = 3 kW = 3000watt Speed (N) = 1430 RPM Power (P) = 2*π*N*T / 60 3000 = (2*π*1430*T) / 60 Torque (T) = (3000*60)/ (2*π*1430) T= 20.033 N-m T= 20033 N-mm T= F * (d/2) F= T/ (d/2) F= 20033/32 F= 626.031 N Where „F” is the Tangential load „d” is the pitch circle diameter of the gear Module (m) = 3.2 mm No of teeth (z) =20 Face width (b) = 10mm


4. FINITE ELEMENT ANAFinite element modeling is described as the representation of the geometric model in terms of a finite number of elemensolution of structures or a complex region defining a continuum. Solutions obtained by this method are rarely exact. However, errors in the approximate solution can be minimized by increasing analytical methods that are used for getting exact solution of analysis problems.of general problem by finite. Element method always follows an orderly stepFor analysis in ANSYS 11.0. The loading conditions are assumed to be static. The element choosen is solid 8 node185.

5. RESULTFrom the static plastic materials, such as like Nylon, polycarbonate, Acetal, polyesters, Polyphenyline, Liquid critical polymer are obtained as following below Figures and table.

Figure 2


. FINITE ELEMENT ANAFinite element modeling is described as the representation of the geometric model in terms of a finite number of elemensolution of structures or a complex region defining a continuum. Solutions obtained by this method are rarely exact. However, errors in the approximate solution can be minimized by increasing the number of equations till the desired accuracy obtained. This is an alternative to analytical methods that are used for getting exact solution of analysis problems.of general problem by finite. Element method always follows an orderly stepFor analysis in ANSYS 11.0. The loading conditions are assumed to be static. The element choosen is solid 8 node185.

RESULT AND DISCUSSION WITH From the static analysis using ansys the deflections and vonmise stress and strain values for plastic materials, such as like Nylon, polycarbonate, Acetal, polyesters, Polyphenyline, Liquid critical polymer are obtained as following below Figures and table.

Figure 2 Stress distribution for Nylon gear


. FINITE ELEMENT ANAFinite element modeling is described as the representation of the geometric model in terms of a finite number of element and nodes. It is actually a numerical method employed for the solution of structures or a complex region defining a continuum. Solutions obtained by this method are rarely exact. However, errors in the approximate solution can be minimized by

the number of equations till the desired accuracy obtained. This is an alternative to analytical methods that are used for getting exact solution of analysis problems.of general problem by finite. Element method always follows an orderly stepFor analysis in ANSYS 11.0. The loading conditions are assumed to be static. The element choosen is solid 8 node185.

Figure 1

AND DISCUSSION WITH analysis using ansys the deflections and vonmise stress and strain values for

plastic materials, such as like Nylon, polycarbonate, Acetal, polyesters, Polyphenyline, Liquid critical polymer are obtained as following below Figures and table.

ress distribution for Nylon gear

Figure 4


IJMET/index.asp

. FINITE ELEMENT ANALYSIS OFFinite element modeling is described as the representation of the geometric model in terms of

t and nodes. It is actually a numerical method employed for the solution of structures or a complex region defining a continuum. Solutions obtained by this method are rarely exact. However, errors in the approximate solution can be minimized by

the number of equations till the desired accuracy obtained. This is an alternative to analytical methods that are used for getting exact solution of analysis problems.of general problem by finite. Element method always follows an orderly stepFor analysis in ANSYS 11.0. The loading conditions are assumed to be static. The element

Figure 1 Loads and boundary conditions of the gear

AND DISCUSSION WITH analysis using ansys the deflections and vonmise stress and strain values for


ress distribution for Nylon gear

Figure 4 Total mechanical strain for Nylon spur gear.


asp 109

LYSIS OF SPURFinite element modeling is described as the representation of the geometric model in terms of



Loads and boundary conditions of the gear

AND DISCUSSION WITH OBTAINED analysis using ansys the deflections and vonmise stress and strain values for


ress distribution for Nylon gear Figure 3

Total mechanical strain for Nylon spur gear.


SPUR GEARFinite element modeling is described as the representation of the geometric model in terms of



Loads and boundary conditions of the gear

OBTAINED analysis using ansys the deflections and vonmise stress and strain values for


Figure 3 Displacement pattern for Nylon spur gear


[email protected]

GEAR Finite element modeling is described as the representation of the geometric model in terms of



Loads and boundary conditions of the gear.

OBTAINED FROM ANSYSanalysis using ansys the deflections and vonmise stress and strain values for


Displacement pattern for Nylon spur gear


[email protected]

Finite element modeling is described as the representation of the geometric model in terms of t and nodes. It is actually a numerical method employed for the

solution of structures or a complex region defining a continuum. Solutions obtained by this method are rarely exact. However, errors in the approximate solution can be minimized by

the number of equations till the desired accuracy obtained. This is an alternative to analytical methods that are used for getting exact solution of analysis problems. The solution of general problem by finite. Element method always follows an orderly step-by-step process. For analysis in ANSYS 11.0. The loading conditions are assumed to be static. The element

FROM ANSYS analysis using ansys the deflections and vonmise stress and strain values for

plastic materials, such as like Nylon, polycarbonate, Acetal, polyesters, Polyphenyline, Liquid


[email protected]

Finite element modeling is described as the representation of the geometric model in terms of t and nodes. It is actually a numerical method employed for the

solution of structures or a complex region defining a continuum. Solutions obtained by this method are rarely exact. However, errors in the approximate solution can be minimized by

the number of equations till the desired accuracy obtained. This is an alternative to The solution step process.

For analysis in ANSYS 11.0. The loading conditions are assumed to be static. The element

analysis using ansys the deflections and vonmise stress and strain values for

plastic materials, such as like Nylon, polycarbonate, Acetal, polyesters, Polyphenyline, Liquid



Plastic Materia

Nylon Acetal Poly carbonatePolyesterPolyphenylineLiquid Cristal polymerGraph: Various Materials Vs Vonmise Stress

6. CONCLUSIONThe minimum stress values are obtained for Nylon spur gear by comparing with these materials. According to the study, analysis, results and Graphs we recommend that the best plastic material is Nylon and Nylon gears are suitable for the future work, which modification or selective reimprovement under AGMA. Now Plastic gear model was created of CATIA V5 and then it was export from CATIA V5 to ANSYS 11. In future gear set has been modeled in AClassic using APDL. Itapplications may take them between 5 to 10 hp in the nearterm.

REFERENCES[1] Toshiki Hirogaki, Eiichi Aoyama, Tsutao

Kazuya Sugimura, “Design systems for gear elements made of cotton fiberplastics”, Composite Structures 66, (2004),PP. 47

[2] V.Siva Prasad,Syedof spur Gear for Sugarcane Juice Machine under Static Load Condition ByInternational Journal of Modern Engineering Research (IJMER),PP.2862

[3] GunWorm Wheel with Glass Fiber Reinforced Polyamide”, Published: 10 May(2013), PP.18731890.



Plastic Material

carbonate Polyester Polyphenyline

Cristal polymerVarious Materials Vs Vonmise Stress

CONCLUSIONThe minimum stress values are obtained for Nylon spur gear by comparing with these materials. According to the study, analysis, results and Graphs we recommend that the best plastic material is Nylon and Nylon gears are suitable for the future work, which modification or selective reimprovement under AGMA. Now Plastic gear model was created of CATIA V5 and then it was export from CATIA V5 to ANSYS 11. In future gear set has been modeled in AClassic using APDL. Itapplications may take them between 5 to 10 hp in the near

REFERENCESToshiki Hirogaki, Eiichi Aoyama, TsutaoKazuya Sugimura, “Design systems for gear elements made of cotton fiberplastics”, Composite Structures 66, (2004),PP. 47

V.Siva Prasad,Syedof spur Gear for Sugarcane Juice Machine under Static Load Condition ByInternational Journal of Modern Engineering Research (IJMER),PP.2862-2866.

Gun-Hee Kim, JeongWorm Wheel with Glass Fiber Reinforced Polyamide”, Published: 10 May(2013), PP.18731890.



Table 1 Analysis Result for Various Plastic Gear

ls Vonmise Stress

Cristal polymer Various Materials Vs Vonmise Stress

Figure 5

CONCLUSIONS The minimum stress values are obtained for Nylon spur gear by comparing with these materials. According to the study, analysis, results and Graphs we recommend that the best plastic material is Nylon and Nylon gears are suitable for the future work, which modification or selective reimprovement under AGMA. Now Plastic gear model was created of CATIA V5 and then it was export from CATIA V5 to ANSYS 11. In future gear set has been modeled in AClassic using APDL. It will be compared with experimental results in future. Future applications may take them between 5 to 10 hp in the near

REFERENCES Toshiki Hirogaki, Eiichi Aoyama, TsutaoKazuya Sugimura, “Design systems for gear elements made of cotton fiberplastics”, Composite Structures 66, (2004),PP. 47

V.Siva Prasad,Syed Altaf Hussain, V.Pandurangadu, of spur Gear for Sugarcane Juice Machine under Static Load Condition ByInternational Journal of Modern Engineering Research (IJMER),

2866.

Hee Kim, Jeong-Won Lee, and TaeWorm Wheel with Glass Fiber Reinforced Polyamide”, Published: 10 May(2013), PP.1873


IJMET/index.asp

Analysis Result for Various Plastic Gear

Vonmise Stress(N/m2)

3960 4059 4035 4011 4103 4103

Various Materials Vs Vonmise Stress

Figure 5 Various materials vs

The minimum stress values are obtained for Nylon spur gear by comparing with these materials. According to the study, analysis, results and Graphs we recommend that the best plastic material is Nylon and Nylon gears are suitable for the future work, which modification or selective re-inforcement and Geometric curve improve for strength improvement under AGMA. Now Plastic gear model was created of CATIA V5 and then it was export from CATIA V5 to ANSYS 11. In future gear set has been modeled in A

will be compared with experimental results in future. Future applications may take them between 5 to 10 hp in the near

Toshiki Hirogaki, Eiichi Aoyama, TsutaoKazuya Sugimura, “Design systems for gear elements made of cotton fiberplastics”, Composite Structures 66, (2004),PP. 47

Altaf Hussain, V.Pandurangadu, of spur Gear for Sugarcane Juice Machine under Static Load Condition ByInternational Journal of Modern Engineering Research (IJMER),

Won Lee, and TaeWorm Wheel with Glass Fiber Reinforced Polyamide”, Published: 10 May(2013), PP.1873


asp 110


Vonmise Stress

Various Materials Vs Vonmise Stress

arious materials vs

The minimum stress values are obtained for Nylon spur gear by comparing with these materials. According to the study, analysis, results and Graphs we recommend that the best plastic material is Nylon and Nylon gears are suitable for the future work, which

inforcement and Geometric curve improve for strength improvement under AGMA. Now Plastic gear model was created of CATIA V5 and then it was export from CATIA V5 to ANSYS 11. In future gear set has been modeled in A

will be compared with experimental results in future. Future applications may take them between 5 to 10 hp in the near

Toshiki Hirogaki, Eiichi Aoyama, Tsutao Katayama, Kazuya Sugimura, “Design systems for gear elements made of cotton fiberplastics”, Composite Structures 66, (2004),PP. 47

Altaf Hussain, V.Pandurangadu, of spur Gear for Sugarcane Juice Machine under Static Load Condition ByInternational Journal of Modern Engineering Research (IJMER),

Won Lee, and Tae-Il Seo , “Durability haWorm Wheel with Glass Fiber Reinforced Polyamide”, Published: 10 May(2013), PP.1873



Deflection(m)

0.891e-0.910e-0.115e-0.111e-0.985e-0.002246

arious materials vs Vonmise stress



will be compared with experimental results in future. Future applications may take them between 5 to 10 hp in the near-term and up to 30 hp in the long

Katayama, ShinyaKazuya Sugimura, “Design systems for gear elements made of cotton fiberplastics”, Composite Structures 66, (2004),PP. 47–52.

Altaf Hussain, V.Pandurangadu, K.Palanikumar “Modeling andof spur Gear for Sugarcane Juice Machine under Static Load Condition ByInternational Journal of Modern Engineering Research (IJMER),

Il Seo , “Durability haWorm Wheel with Glass Fiber Reinforced Polyamide”, Published: 10 May(2013), PP.1873


[email protected]

Analysis Result for Various Plastic Gear Materials

Deflection

-5 -5 -4 -4 -5

0.002246

onmise stress



will be compared with experimental results in future. Future term and up to 30 hp in the long

Shinya Iwasaki,YoshinoriKazuya Sugimura, “Design systems for gear elements made of cotton fiber

K.Palanikumar “Modeling andof spur Gear for Sugarcane Juice Machine under Static Load Condition ByInternational Journal of Modern Engineering Research (IJMER), issue.4,July

Il Seo , “Durability haracteristics Analysis ofWorm Wheel with Glass Fiber Reinforced Polyamide”, Published: 10 May(2013), PP.1873


[email protected]

Strain

0.791e0.899e0.110e0.105e0.102e0.232e

The minimum stress values are obtained for Nylon spur gear by comparing with these materials. According to the study, analysis, results and Graphs we recommend that the best plastic material is Nylon and Nylon gears are suitable for the future work, which is Geometric


will be compared with experimental results in future. Future term and up to 30 hp in the long

Iwasaki,Yoshinori Kazuya Sugimura, “Design systems for gear elements made of cotton fiber reinforced

K.Palanikumar “Modeling and of spur Gear for Sugarcane Juice Machine under Static Load Condition By Using FEA”,

issue.4,July-Aug (2012),

racteristics Analysis ofWorm Wheel with Glass Fiber Reinforced Polyamide”, Published: 10 May(2013), PP.1873


[email protected]

Strain

0.791e-9 0.899e-6 0.110e-5 0.105e-5 0.102e-5 0.232e-3

The minimum stress values are obtained for Nylon spur gear by comparing with these materials. According to the study, analysis, results and Graphs we recommend that the best

is Geometric inforcement and Geometric curve improve for strength

improvement under AGMA. Now Plastic gear model was created of CATIA V5 and then it was export from CATIA V5 to ANSYS 11. In future gear set has been modeled in ANSYS

will be compared with experimental results in future. Future term and up to 30 hp in the long-

Yagura, reinforced

Analysis Using FEA”, Aug (2012),

racteristics Analysis of Plastic Worm Wheel with Glass Fiber Reinforced Polyamide”, Published: 10 May(2013), PP.1873-



[4] Zan Smith, Andy Ulrich, “Exploiting the Potential of Plastic Gears”, Published : December (2012),PP. 41-47.

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DESIGN AND ANALYSIS FOR HEAVY DUTY APPLI … · DESIGN AND ANALYSIS FOR HEAVY DUTY APPLI ABSTRACT ... was created in CATIA V5. ... Worm Wheel with Glass Fiber Reinforced Polyamide”,

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