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Design a Steel Bridge at Prince Metib Service Roads Intersection with Railway In Dammam Advisors : ENG. MOHAMMED NAYEEMUDDIN Dr. TAHAR AYADAT Coordinator : Dr. ANDI ASIZ Presented by: ABDULLAH S AL-SHARIF 201101278 SAAD I AL-HAJRI 201200712 AJAB H AL-HAJRI 201303754 SENIOR PROJECT SPRING 2017/2018 (FINAL-EXAM PRESENTATION) 1 Thursday, May 10, 2018
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Design a Steel Bridge at Prince Metib Service Roads ...

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Page 1: Design a Steel Bridge at Prince Metib Service Roads ...

Design a Steel Bridge at Prince Metib Service Roads Intersection with Railway In Dammam

Advisors:

ENG. MOHAMMED NAYEEMUDDIN

Dr. TAHAR AYADAT

Coordinator:

Dr. ANDI ASIZ

Presented by:

ABDULLAH S AL-SHARIF 201101278

SAAD I AL-HAJRI 201200712

AJAB H AL-HAJRI 201303754

SENIOR PROJECT SPRING 2017/2018 (FINAL-EXAM PRESENTATION)

1Thursday, May 10, 2018

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OUTLINE

Conclusion

Acknowledgment

Cost Estimation

Geotechnical & Foundation Design

CSiBridge Analysis & Design

Preliminary & Structural Design

Design Constraints

MOMRA Standards

Design Codes Used

Project Description

Objectives

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PROJECT OBJECTIVES

1

Structural design of the

bridge following AASHTO & MOMRA

Standards.

2

Geotechnical design for

abutments, piers and

foundation system.

3

Cost Estimation compared with

the post-tensioned

bridge.

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PROJECT DESCRIPTIONLocation: Prince Metib Service Roads Intersection With Railway In Dammam

4Thursday, May 10, 2018

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PROJECT DESCRIPTION(continue)

Two traffic lanes

12 simply supported spans with 25 m length

300 m length 9.1 m width

11 bent cap with height of 8.8 m

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PROJECT DESCRIPTION(continue)

LAYOUT (FULL)

6Thursday, May 10, 2018

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PROJECT DESCRIPTION(continue)

LAYOUT (TOP VIEW)

91

00

.00

Span 1

25000.00

Span 4

25000.00

Span 5

25000.00

Span 6

25000.00

Span 7

25000.00

Span 8

25000.00

Span 9

25000.00

Span 10

25000.00

Span 11

25000.00

Span 12

25000.00

Span 2

25000.00

Span 3

25000.00

91

00

.00

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PROJECT DESCRIPTION(continue)

LAYOUT (SIDE VIEW)

Super-structure (Asphalt, Concrete slab, Girders)

Abutment

Pier

Pier Cap

Bearing

Foundation

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PROJECT DESCRIPTION(continue)

CROSS SECTION

9Thursday, May 10, 2018

Steel Girder

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DESIGN CODES USED(MOMRA) Ministry of Municipal and Rural Affairs.

(AASHTO) American Association of State Highway and Transportation Official.

(AISC) American Institute of Steel Construction.

(ACI) American Concrete Institute.

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(MOMRA) STANDARDS

Standard Standard Limitation

Safety Factors1.3 Dead1.6 Live

Asphalt thickness 75 mm

Concrete slab thickness 175 mm

Traffic ParapetH = 810 mmW = 430 mm

Deflection limitL

800

Steel Girder Depth ≥ 0.04L

Compressive Strength of Concrete 𝒇𝒄′

≥ 28 MPa

Yielding strength of steel 𝒇𝒚 450 MPa

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DESIGN CONSTRAINTS

Design Constraints

Project Application

Durability Maintenance every five years

Economic Economical limitations were established

Constructability Being able to design a constructible bridge

Environmental Avoid the corrosion by coating

ServiceabilitySeveral factors considered such as stability and

deflection limit

SafetySeveral safety factors and precautions were

taken into account in designing process.

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Piers Design

Pier Cap Design

Bearing Design

PRELIMINARY & STRUCTURAL DESIGN

Bracing Design

Girder Design

Slab Design

Loads Calculation

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PRELIMINARY & STRUCTURAL DESIGN(continue)

Loads Calculation

Type of Load Result

Dead Load 37.44 kN/m

Truck Load 263.88 kN

Lane Load 83.75 kN

Seismic Load 550 kN

Wind Load 22.24 kN

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PRELIMINARY & STRUCTURAL DESIGN(continue)

Reinforced Concrete Slab (ACI)

For each 1m use:

5 # 16 mm

Spacing ≈ 170 mm c/c

Slab Design

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PRELIMINARY & STRUCTURAL DESIGN(continue)

Steel Girder W-Shape (AISC)

Girder Design

Shear Vu = 1,154.47 kN < ∅Vn = 19,440 kN

Moment Mu = 7,055.63 kN −m < ∅M = 40,500 kN − m

Deflection 18.3 mm < 31.3 mm

Depth of steel 1.2 m ≥ 1 m

Moment of Inertia 0.05065m4 ≥ 0.0298 m4

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PRELIMINARY & STRUCTURAL DESIGN(continue)

X Type Steel Bracing (AISC) (AASHTO)

Maximum unbraced length Lp = 5 m

Lateral Load = 30% of reaction

Bracing Design

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PRELIMINARY & STRUCTURAL DESIGN(continue)

Steel-Reinforced Elastomeric Bearing (AASHTO)

σs =R

LW=

754800

(300)(400)= 6.3 MPa < 11 MPa

Bearing Design

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PRELIMINARY & STRUCTURAL DESIGN(continue)

Reinforced Concrete Pier Cap (AASHTO) (ACI)

Thermal Expansion 4 in - 10 in = 101.6 mm - 152.4 mm

Top bars: 8 # 25 mm

Spacing ≈ 92 mm

Bottom bars: 6 # 25 mm

Spacing ≈ 118 mmPier Cap Design

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PRELIMINARY & STRUCTURAL DESIGN(continue)

Reinforced Concrete Pier (ACI)

Axial Compression = 3667.11 KN (from SAP2000)

Moment = 4400 + 177.92 = 4577.92 KN-m

32 # 20 mm bars

Spacing ≈ 54 mm

Piers Design

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CSiBridge ANALYSIS & DESIGN

3D MODEL

21Thursday, May 10, 2018

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CSiBridge ANALYSIS & DESIGN(continue)

3D MODEL

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CSiBridge ANALYSIS & DESIGN(continue)

DEFLECTION

Allowable Deflection : L

800= 31.3 mm (MOMRA)

Software Result = 29.8 mm

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CSiBridge ANALYSIS & DESIGN(continue)

MOMENT

Maximum Moment = 40,500 kN-m (AISC)

Software Result = 30,655 kN-m

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CSiBridge ANALYSIS & DESIGN(continue)

SHEAR

Maximum Shear = 19,440 kN (AISC)

Software Result = 5,085 kN

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GEOTECHNICAL & FOUNDATION DESIGN

Site Investigation

Soil Profile

Foundation System

Abutment Foundation System

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GEOTECHNICAL & FOUNDATION DESIGN(continue)

Section (B) Section (A)

Site Investigation

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GEOTECHNICAL & FOUNDATION DESIGN(continue)

Poorly graded sandwith silt medium to

dense

Rock:Limestone

Rock:Shale

Rock:Limestone

Poorly graded sandwith silt medium to

dense3 m

12 m

10.5 m

4.5 m

12 m

Section (A) Section (B)

Soil Profile

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GEOTECHNICAL & FOUNDATION DESIGN(continue)

Final Design (strip footing)

Foundation System (Section A)

Characteristics Result

Formula used Rock Formula

Rock Quality Designation (R.Q.D) 43.6 %

Rock Capacity (RC) 13.24 MPa

Factor of Safety (FS) 10

Allowable Bearing Capacity (qall) 461.80 kN/m2

Maximum Bearing Capacity (qmax) 246.22 kN/m2

Settlement None

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GEOTECHNICAL & FOUNDATION DESIGN(continue)

Final Design (strip footing)

Foundation System (Section B)

Characteristics Result

Formula used Meyerhof

Angle of friction (∅) 35°

Unit weight (𝜸) 20 kN/m3

Cohesion factor (C) 0

Factor of Safety (FS) 3

Allowable Bearing Capacity (qall) 421.70 kN/m2

Maximum Bearing Capacity (qmax) 246.22 kN/m2

Settlement (Se) 3.4 mm < 16 mm

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GEOTECHNICAL & FOUNDATION DESIGN(continue)

Final Design (wall footing)

Abutment Foundation System

Characteristics Result

Formula used Meyerhof

Angle of friction (∅) 32°

Unit weight (𝛄) 17.5 kN/m3

Cohesion factor (C) 0

Factor of Safety (FS) 3

Allowable Bearing Capacity (qall) 243.27 kN/m2

Maximum Bearing Capacity (qmax) 194.10 kN/m2

Settlement (Se) 9.43 mm < 16 mm

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COST ESTIMATION

ANALOGOUS TECHNIQUE:

Similar Project

King Salman bridge intersection with Dammam Khobar highway

Data Similar Project Our Project

Cost (SAR) 82 Million SAR Unknown

Area (m²) 22800 2730

Start of Construction

Finished in 2010 Start in 2020

Interest Rate (i) 3.72 % 3.72 %

Location Alkhobar Dammam

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COST ESTIMATION(continue)

ANALOGOUS TECHNIQUE:

Cost Of Our Project = (Cost Of The Similar Project × S.F × A.F × L.F × T.F × Q.F) + Overhead Risk

The total cost = 26,959,800 SAR Factor Result

Size (S.F) 0.833

Area (A.F) 0.12

Location (L.F) 0.923

Interest Rate (T.F) 2.0343

Quality (Q.F) 150%

Overhead Risk 5 Million

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ACKNOWLEDGMENT

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ACKNOWLEDGMENT(continue)

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CONCLUSION

Structural design of the bridge following AASHTO & MOMRA Standards.

Geotechnical design for abutments, piers and foundation system.

Modeling using CSiBridge software & analysis.

Cost Estimation compared with the post-tensioned bridge.

36Thursday, May 10, 2018

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REFERENCES Components Parts of a Bridge - Concrete and Steel Bridges Parts. (2017, December 13).

Retrieved February 04, 2018, from https://theconstructor.org/structures/components-of-

bridges-concrete-steel/17806/

AMO & Partners Engineering Company, http://www.amo.com.sa/

Civil Engineering. (2015, January 21). What Is a Girder Bridge? Retrieved February 2, 2018, from

https://goo.gl/FYYK

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Thank You

Q&A

Thursday, May 10, 2018 38