This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
An example of our full kit on a 3000 x 1000 3D table. This kit contains the table, an assortment of angles including 2 universal locating angles, extension blocks, various clamp types, long & short stops, PC bolts, a number of spacer set,
- Weight Approx. 10kg- Leg with Dia.125mm nylon castor- 360 Degrees swivel- Intergrated brake- Max Load Per Leg 300kg- 630mm Overall height of leg
1009-3D Assy 3D Table Leg
- Weight Approx. 9kg- Leg with 30mm of adjustment- 630mm Overall height of leg
ASC-900 Demmeler Worktable with Scissor Lift
- Weight Approx. 1005kg- Lifting Weight Approx. 2000kg- Scissor lift with auto shutoff safety bar- Vertical travel from 1300mm to 400mm
2004-10 Frame 1001 Spacer
- Connection module between the base rail 2003 and 3D table- Rapidly adaptable / interchangeable- Precise geometric location in all direction using PC bolts. To suit 1000 x 1000 Table
2004-20 Frame 1002 Spacer
- Connection module between the base rail 2003 and 3D table- Rapidly adaptable / interchangeable- Precise geometric location in all direction using PC bolts. To suit 1000 x 2000 Table
2004-30 Frame 1004 Spacer
- Connection module between the base rail 2003 and 3D table- Rapidly adaptable / interchangeable- Precise geometric location in all direction using PC bolts. To suit 1500 x 3000 Table
Demmeler Universal Work & Welding Table Support Options Index
Special sizesavailable
on request
There are many different support options available for the Demmeler Universal Work & Welding Table.
Contact our expert sales team if you need help in configuring a system to
2001-0704 Adaptor 700mm x 400mm High Density Plate
- Weight 46.5kg- Use with Demmeler table for robot welding or with a welding positioner- As an interchangeable pallet- Both sides are usable
2001-0805 Adaptor 800mm x 500mm High Density Plate
- Weight 66.5kg- Use with Demmeler table for robot welding or with a welding positioner- As an interchangeable pallet- Both sides are usable
2001-0907 Adaptor 900mm x 700mm High Density Plate
- Weight 104kg- Use with Demmeler table for robot welding or with a welding positioner- As an interchangeable pallet- Both sides are usable
2001-1004 Adaptor 1000mm x 400mm High Density Plate
- Weight 66.5kg- Use with Demmeler table for robot welding or with a welding positioner- As an interchangeable pallet- Both sides are usable
2001-1008 Adaptor 1000mm x 800mm High Density Plate
- Weight 132kg- Use with Demmeler table for robot welding or with a welding positioner- As an interchangeable pallet- Both sides are usable
2002 Bushing Support
- Weight 0.9kg.- Serves as connection between system parts and other base plates- Size Dia. 79 x 75 mm
2003 Assembly Rail (800mm long)
- Weight 27kg per section- Serves to build large grid patterns- Anchored an leveled by mounting to floor- Screw sets, anchor bolts & leveling plates are included
2003/S Assembly Rail (800mm long including scallops)
- Weight 26kg per section- Serves to build large grid patterns- Anchored an leveled by mounting to floor- Screw sets, anchor bolts & leveling plates are included
2003-12 Assembly Rail (1200mm long)
- Weight 40kg per section- Fixture large parts both directly on rails or indirectly on system components like the 3D table- Screw sets, anchor bolts & leveling plates are included
2003-12/S Assembly Rail (1200mm long including scallops)
- Weight 38kg per section- Anchored an leveled by mounting to floor ( rails can also be inlaid in floor)- Screw sets, anchor bolts & leveling plates are included
2003-20 Assembly Rail (2000mm long)
- Weight 72kg per section- Anchored an leveled by mounting to floor (Long length for large areas)- Screw sets, anchor bolts & leveling plates are included
2005 Plate Flange Adaptor (350x250)
- Manufactured to customer requirenents- Suit most standard flange sizes- Precise locating of pipe flange for fabrication
Demmeler Rails & Adaptors Index
Page 8 of 20 Ref.20091216
Presentation Item Code Description Technical DescriptionDemmeler Rails & Adaptors Index
2006 Plate Flange Adaptor (550x350)
- Manufactured to customer requirenents- Suit most standard flange sizes- Precise locating of pipe flange for fabrication
2007 Assembly Double Width Rail (800mm long)
- Weight 54kg per section- Double row holes, used as centre rail- Anchored by mounting to floor- Screw sets, anchor bolts & leveling plates are included
2007-12/SAssembly Double Width Rail (1200mm long including scallops)
- Weight 78kg per section- Double row holes, used as centre rail- Anchored by mounting to floor- Screw sets, anchor bolts & leveling plates are included
2007/SAssembly Double Width Rail (800mm long including scallops)
- Weight 52.3kg per section- Double row holes, used as centre rail- Anchored by mounting to floor- Screw sets, anchor bolts & leveling plates are included
This is an example of a Demmeler table combination on
a 3 foundation rails system
This example is of a Demmeler adjustable trestle combination on a 3 foundation rails system with operation
Clamping & Locating Angle- Right hand- Fixed or infinitely adjustable- Four sidedSize 800 x 375 x 100mm
3005 Frame Support & Fixturing
Support & Fixturing Frame- Connection between 3D table & system parts- Universal combination: 50mm Increments & Slots- Minimum weight, high stability, easy handlingSize (LxBxH) 300 x 200 x 100mm
3006 Angle Flat
Flat Angle
- Combinable left & right
Size 500 x 375 x 25mm
3007 Angle Universal Swivel
Universal Clamping & Locating Angle- Infinitely adjustable range 0-255° - Adjustable by scale- Hydromechanical locking mechanism- Can be combined with other system elementsSize 475 x 100 x 100mm
3008 Angle Universal (Small)
Universal Clamp (Small)- Smaller version of part 3007- No Scale- Connects with part number 5009 (Not included)Size 200 x 50 x 50mm
3009 Stop Angular
Angle Stop- Infinitely adjustable range- 45° to 270° - No Scale- Connects with part number 6001 (Not included)
3010 Protractor Universal
Universal Protractor
- Infinitely adjustable range- 0° to 180° - Graduated Scale
Angle Extension- Extends Clamping & Locating angles- Suitable for left & Right Hand
Size 300 x 100 x 90mm
4000-6 Extension for 600mm Angle
Angle Extension- Extends Clamping & Locating angles- Suitable for left & Right Hand
Size 600 x 100 x 90mm
4002-10T/600 Assembly 1m x 600mm Trestle
U-Shaped Block Trestle- Weight Approx. 187kg.- Application: 5-sided- Designed for use with rail system 2003- Easily adjusted to give exact spacing from tableSize (LxBxH) 1000 x 200 x 600mm
4002-10T/800 1m x 800mm Trestle Assembly
U-Shaped Block Trestle- Weight Approx. 203kg.- Application: 5-sided- Designed for use with rail system 2003- Easily adjusted to give exact spacing from tableSize (LxBxH) 1000 x 200 x 800mm
4002-20T/600 Assembly 2m x 600mm Trestle
U-Shaped Block Trestle- Weight Approx. 281kg- Application: 5-sided- Designed for use with rail system 2003- Easily adjusted to give exact spacing from tableSize (LxBxH) 2000 x 200 x 600mm
4002-20T/800 Assembly 2m x 800 Tresle
U-Shaped Block Trestle- Weight Approx. 297kg- Application: 5-sided- Designed for use with rail system 2003- Easily adjusted to give exact spacing from tableSize (LxBxH) 2000 x 200 x 800mm
4002-05 Block 500mm U-Form Spacer
Spacer Block U-Shaped- Weight 61kg- Application: 5-sided- 3D extension as a clamping tower or used to join tables together.Size (LxBxH) 500 x 200 x 220mm
4002-10 Block 1m U-Form Spacer
Spacer Block U-Shaped- Weight 109kg- Application: 5-sided- 3D extension as a clamping tower or used to join tables together.Size (LxBxH) 1000 x 200 x 220mm
4002-15 Block 1.5m U-Form Spacer
Spacer Block U-Shaped- Weight 160kg- Application: 5-sided- 3D extension as a clamping tower or used to join tables together.Size (LxBxH) 1500 x 200 x 220mm
4002-20 Block 2m U-Form Spacer
Spacer Block U-Shaped- Weight 206kg- Application: 5-sided- 3D extension as a clamping tower or used to join tables together.Size (LxBxH) 2000 x 200 x 220mm
4002-25 Block 2.5m U-Form Spacer
Spacer Block U-Shaped- Weight 256kg- Application: 5-sided- 3D extension as a clamping tower or used to join tables together.Size (LxBxH) 2500 x 200 x 220mm
4002-30 Block 3m U-Form Spacer
Spacer Block U-Shaped- Weight 305kg- Application: 5-sided- 3D extension as a clamping tower or used to join tables together.Size (LxBxH) 3000 x 200 x 220mm
Round Stop- Locates in any Ø28 hole- Supported by O Rings- Used as a stopSize ∅30 x 50mm
4005 Stop Half Round
Half Round Stop- Locates in any Ø28 hole- Supported by O Rings- Used as a stopSize 15 x 50mm
4009 Stop Universal (spring Loaded)
Universal Stop (Spring Loaded)- Ideal for sheet metal.- Spring loaded action at the end of this stop locates material in position without clampsSize 225 x 50 x 25mm
5000 Stop Universal (Large)
Universal Stop (Large)
- Longer slot for additional adjustment- Located square with PC BoltsSize 250 x 50 x 25mm
5001 Stop Universal
Universal Stop- This stop is fixed or infinitely adjustable on the Demmeler table and accessories- One stop creates 2 location pointsSize 225 x 50 x 25mm
5002 Stop Universal (Small)
Universal Stop (Small)- This small universal stop is used in areas where space is tight- function as 5001, not infinitely adjustable- One stop creates 2 location pointsSize 100 x 50 x 25mm
5003 Bar Stop 500mm
Stop Bar- Function as 5001, but longer- Large dimensions, higher stability, more clamping and fixturing possibilities as 5001 and 5002 Size 500 x 100 x 25mm
Demmeler Stops Index
- The special shape of this universal stop allows setting of workpieces around all sides and also in the milled notches
- The holes in the universal stop serves as a clamp lock for all swing clamps, offered in the catalogue, or for mounting of toggle clamps with a special adaptor
- The universal stop can be located and locked on 5 -sides of the table's grid pattern in increments of 25mm or on angles of 45°, 90°, 135°, & 180°
Example: Typical Demmeler Fixturingset-up of RHS frame using various stops
Page 12 of 20 Ref.20091216
Image Item Code Description Technical Description
5009 Bolt Positioning & Clamping Flat Head
PC Bolt (Flat Head Type)- 5 ball design for greater surface area contact when clamping- Use with part 3008- Tighten using 10mm hex wrench- Short version
5009L Bolt Positioning & Clamping (Long) Flat Head
PC Bolt (Flat Head Type)- 5 ball design for greater surface area contact when clamping- Use with part 3008- Tighten using 10mm hex wrench- Long version
6000 Bolt Positioning & Clamping Tapered Head
PC Bolt (Tapered Head)- 5 ball design for greater surface area contact when clamping- Head sits flush with hole- Similar to part 6001- Short version
6000L Bolt Positioning & Clamping (Long) Tapered Head
PC Bolt (Tapered Head)- 5 ball design for greater surface area contact when clamping- Head sits flush with hole- Similar to part 6002- Long version
6001 Bolt PC
PC Bolt (Std.)- 5 ball design for greater surface area contact when clamping- used to connect angles, spacer blocks and stops etc. to the Demmeler table and to join tables together.- Ground for highest precision
6002 Bolt Positioning & Clamping (Long)
PC Bolt (Std. Long Version)- 5 ball design for greater surface area contact when clamping- Functions as 6001- For clamping two fixturing tools together one on top of the other
6003 Connection Bolt
Connecting Bolt
- Used for long term connection- Clamps flush
6004 PC Toggle Bolt
Toggle PC Bolt- 5 ball design for greater surface area contact when clamping- Functions as 6001 except uses fast toggle lever for speedy connection
Demmeler PC Bolts Index
All bolts are self centering, made of high quality hardened material with double O-Rings that prevents the bolt turning during tightening plus cleans the clamping hole on insertion.
Handle Bessey- Overall length of 235mm, 75mm of thread- Graphite impregnated thread- Ø35 Wooden handle- Quick attach knob suits all foot pads.
7001-HANDLE-T Handle Tee
Handle Tee- Overall length of 130mm, 100mm of thread- Graphite impregnated thread- Sliding Tee handle for extra tightening- Quick attach knob suits all foot pads.
Stop Ring- Fits all clamping tubes- For setting the height of swing clamps- Included with each swing clampSize Diameter 28 x 10mm
Demmeler Clamp Index
Compensating Swing Clamp/Adjustable- Spring loaded- Standard clamp height 300mm- Clamping tube changeable to other lengths (Max. 950mm clamp height)- Clamping stroke 60mm- Wooden HandleReach - Adjustable150mm - 200mm
Compensating Swing Clamp/Adjustable- Spring loaded- Standard clamp height 300mm- Clamping tube changeable to other lengths (Max. 950mm clamp height)- Tee HandleReach - Adjustable150mm - 200mm
Compensating Swing Clamp/Fixed Clamping Tube- Spring loaded- Standard clamp height 300mm- Clamping stroke 60mm- Tee Handle
Reach - Adjustable150mm - 200mm
Compensating Swing Clamp/Adjustable- Spring loaded- Standard clamp height 300mm- Clamping tube changeable to other lengths (Max. 950mm clamp height)- Toggle Clamp Handle- Clamping Stroke 5mmReach - Adjustable150mm - 200mm
Compensating Swing Clamp/Fixed Clamping Tube- Spring loaded- Standard clamp height 300mm- Clamping stroke 5mm- Toggle Clamp Handle
Reach - Adjustable150mm - 200mm
Compensating Swing Clamp/Fixed Clamping Tube- Spring loaded- Standard clamp height 300mm- Clamping stroke 60mm- Wooden Handle
Reach - Adjustable150mm - 200mm
Page 14 of 20 Ref.20091216
Image Item Code Description Technical DescriptionDemmeler Clamp Index
7004/1000 Tube Clamping (1000mm)
Clamping Tube/Cut-to-Length- Fits all system bores- Precision TubeSIZE 1000mm
7006 Sleeve Extension
Extension Sleeve- Used as a connector between two clamping tubesSize Diameter 28 x 34mm Length 100mm
7010-DELRIN Clamp Horizontal (No Swivel)(Delrin Foot)
7010-STAINLESS Clamp Horizontal (No Swivel)(Stainless Foot)
Horizontal Clamp
(No Swing)- Clamps flush to table- Max. height 410mm- Clamping stroke 60mm- 2 handle types. Wooden & "T"
Horizontal Swing Clamp 90°- Orientation 90° to system bore- Clamping stroke 60mm- Using 180° quick action joint with detent, clamping range is 120mm- Max. Height 170mm- Height adjustment with stop ring- Insertion of a clamping bridge is possible- Wooden HandleEnvlope Size 260 x230mm
Toggle Clamp
- Functions as screw clamp with the exception of fast toggle lever for speed clamping- Clamping Stroke 5mm
Angled Swing Clamp 45°- Orientation 45° to system bore- Clamping Stroke 5mm- Horizontal movement of 80mm- Max. height 160mm- Height adjustable with stop ring- Insertion of a clamping bridge is possibleEnvlope Size 300 x 370mm
Horizontal Swing Clamp 90°- Orientation 90° to system bore- Clamping stroke 60mm- Using 180° quick action joint with detent, clamping range is 120mm- Max. Height 170mm- Height adjustment with stop ring- Insertion of a clamping bridge is possible- Tee Handle Envlope Size 260 x230mmAngled Swing Clamp 45°- Orientation 45° to system bore- Clamping Stroke 50mm- Horizontal movement of 80mm- Max. Height 160mm- Height adjustment with stop ring- Insertion of a clamping bridge is possible- Wooden HandleEnvlope Size 300 x 370mmAngled Swing Clamp 45°- Orientation 45° to system bore- Clamping Stroke 50mm- Horizontal movement of 80mm- Max. height 160mm- Height adjustable with stop ring- Insertion of a clamping bridge is possible- Tee HandleEnvlope Size 300 x 370mm
Page 15 of 20 Ref.20091216
Image Item Code Description Technical DescriptionDemmeler Clamp Index
7010-T Clamp T-Handle Horizontal (No Swivel)
7010-T-DELRIN Clamp T-Handle Horizontal (No Swivel) (Delrin Foot)
7010-T-STAINLESS Clamp T-Handle Horizontal (No Swivel) (Stainless Foot)
7011 Pad Clamp (Mild Steel)Clamp Pad (Blackened Steel)- Removable from clamp to clamp
7012 Pad Clamp (Stainless Steel)Clamp Pad (Stainless Steel)- Removable from clamp to clamp
7013 Pad Clamp (Delrin)Clamp Pad (Delrin)- Removable from clamp to clamp
7014 Pad Clamp Steel SquareClamp Pad (Steel with flats)- Removable from clamp to clamp
7018 Tube ExtensionTube Extension- Insertion of clamping handle is possible- Orientation to system bore
Clamp Foot (Adjustable)- Use as a positioning or clamping tool- The clamp nut is designed fit into tables, plates, angles & blocks with Ø28 holes. Adjust the distance by winding handle- Wooden Handle- Locking nut includedClamp T-Handle Foot (Adjustable)- Use as a positioning or clamping tool- The clamp nut is designed fit into tables, plates, angles & blocks with Ø28 holes. Adjust the distance by winding handle- Also used as clamping tool- Tee Handle- Locking nut included
Swing Clamp 180°- The most economical swing clamp- Orientation to system bore- Clamping Stroke 60mm- Horizontal movement of 150mm- Max. height of 140mm with a stop ring- Insertion of a clamping bridge is possible- Wooden Handle
Horizontal Clamp
(No Swing)- Clamps flush to table- Max. height 410mm- Clamping stroke 60mm- 2 handle types. Wooden & "T"
Clamp Toggle-Handle Swing 180°- The most economical swing clamp- Orientation to system bore- Clamping Stroke 5mm- Horizontal movement of 150mm- Max. height of 140mm with a stop ring- Insertion of a clamping bridge is possible- Toggle Handle
Clamp T-Handle Swing 180°- The most economical swing clamp- Orientation to system bore- Clamping Stroke 60mm- Horizontal movement of 150mm- Max. height of 140mm with a stop ring- Insertion of a clamping bridge is possible- Tee Handle
Vertical Toggle Clamp- 90° of stroke- With adaptor & tapered locking screw- For direct mounting or adjustable using the universal stop
8002 Clamp Horizontal Toggle
Horizontal Toggle Clamp- 30mm stroke- With adaptor and tapered locking screw- For direct mounting or adjustable using the universal stop
8003 Clamp Vertical Speed
Speed Clamp- On a Ø28 clamping tube with flange and tapered locking screw for direct mounting in any clamping hole - Range from 50 to 300mm- Adjustable using the universal stop
8004 Adaptor
Adaptor 360° ° ° ° for toggle & speed clamps with tapered locking screw- Range 360° circular- Suitable for all holes & toggle/speed clamp- Adjustable using the universal stop
8005 Adaptor
Adaptor with tapered locking screw- Suitable for all holes toggle/speed clamps- Adjustable using the universal stop
Double Clamp Attachment- Removable from clamp to clamp- Clamps two positions at once- Pads Included- Pad material choices are Steel, Delrin and Stainless Steel
Spacer Set - 10 Parts- Spacer sizes include 1, 2, 3, 4, 5, 20, 40 & 50mm thick- Fits all D28 holes- Held in place shaft spacer by O-Rings
9003 Block Dia 60mm "V"
V-Block- Diameter 60mm with tapered locking screw- Fits all D28 holes for direct mounting or adjustable using the universal stop 5001, stop bar etc.- Max holding diameter = 100mm
9003H Block Dia 60mm Adjustable "V"
V-Block Dia 60mm (adjustable)- Bolts to any spacer set 9001 (not included)- Fits all D28 holes for direct mounting or adjustable using the universal stop 5001, stop bar etc.- Max holding diameter = 100mm
9004 Block V Dia 120mm
V-Block Dia 120mm- Diameter 120mm with tapered locking screw- Fits all D28 holes for direct mounting or adjustable using the universal stop 5001, stop bar etc.- Other angles on request. - Max holding diameter = 250mm
9004H Block Dia 120mm adjustable "V"
V-Block Dia 120mm (adjustable)- Bolts to any spacer set 9001- Spacer set not included- Max holding diameter = 250mm
9005 Adjuster "V" BlockV-Block & Spacer Adjuster- Fine adjustment for V-Blocks & spacer sets
9007 Stop 2D SideSlide Stop- C/W Clamping Bolt- For use on 2D tables
Demmeler V-Block Index
Example: Large scale Demmeler Fixturing set-upof Pipe Assembly using various V-Blocks
Magnetic Earth- Provides strong, positive electrical connection to job or table- Clamp force approx 40kg on 6mm- Up to 800 amps- Copper stud contact
10001 Shackle Transport
Transport Shackle- Mount to centre of tables, rails, blocks & trestles for lifting & positioning- With 4 holes, clamped with 2 PC-bolts * Holes at 100mm centres * Or diagonal use
10002 BrushBrush- For cleaning Demmeler holes- Hand held
10003 Brush BoilerMechanical Brush- For cleaning Demmeler holes- Machined held
11001 Cart Accessory
Accessory Cart- Houses Demmeler components- Low centre if gravity- Mounted on wheels- Powder coated finish
11002 Bottle Spray (1 litre)
Spray Bottle- 1 Litre capacity- Durable- Specially designed long lasting seal to tolerate CM3 & CM4
CM3AntispatterSpatter Guard
Antispatter - Spatter Guard- Spatter guard & rust preventative- Pre-welding spray to prevent adhesion of spatter
CM4DegreaserOrganic Natural Cleaner
Degreaser - Organic Natural Cleaner- Used for the removal of Spatter guard & rust preventative
General Terms:Refundable deposit and 1st months rent due with placement of order.Customer will be responsible for freight charges both outbound and returning.All unused components may be exchanged for others (of equal value) during the rental period.All prices quoted are exclusive of GST.Payments can be made with cheque, direct deposit or credit card.Credit will need to be established before shipment is made.
A rental contract must be completed before the shipment is made – please inquire.If a package is purchased, 100% of deposit and 50% of monthly payments will be applied against purchase.
After rental term, customer may continue to rent monthly, purchase or return package.
To get a clearer picture of exactly how much a Modular Fixturing System will cost or even if it will work for your parts, you should consider taking advantage of our
Custom Design & Quotes service. Send us your solid models or drawings and we
can suggest what components would best suit
your part. **
Send us a drawing, part or CAD model that you'd like to see
fixtured with Demmeler.
Our applications engineers will convert your 2-D drawings into a 3-D Solid Model if necessary so we can
get started with a fixture design.
Using our CAD library of our tooling components, we'll design a fixture or two showing your part located and clamped,
ready for welding.
A list of components used will accompany the proposed fixtures to give you an idea of costs.
Design & Quotation Service
ACIS AutoCAD DXF IGES Parasolids Step SolidWorks
3 Easy Steps1
2
3
Rent Try or Buy
Contact us now and see how we can help you build your products faster, smarter