Delivering Reliability - Oldcastle Precast Dead Load: Concrete ... Cable Tray • Weight= 530 lbs ... Cable Tray vaults are typically used to manage the installation and connection

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Delivering Reliability

PEC Products

Material and Design LoadsThe structural notes below are for standard models. We can design vaults to meet other specifications.

1. Concrete 5000psi (35 Mpa) @ 28 days.

2. Rebar ASTM A 615 grade 60 rebar.

3. Mesh Welded Wire Fabric ASTM A185 grade 65

4. Design Building Code Requirements for Reinforced Concrete (ACI 318-99) including all refer-enced standards and specifications. AAS-HTO “Standard Specifications for Highway Bridges” - 16th edition.

5. Loads Dead Load: Concrete - 150 PCF Earth Cover - 120 PCF

Lateral Earth Pressure on walls:Equivalent Fluid pressure above water table + 39.6 PSF per foot of depth.Equivalent Fluid pressure below water table + 81.4 PSF per foot of depth.Surcharge on walls + 2 feet of earth cover

Live Load: AASHTO HS20-44 32,000 lbs. rear axle loading

All of our products are produced in a controlled environment helping us maintain the high standards implemented by Oldcastle Precast. Many of our products are specifically designed to protect and improve the environment. We’re always looking for new ways to minimize waste, increase recycling, improve energy management and use eco-friendly materials.

Environmentally Responsible COVER & FRAME • FINISH:Hot Dip Galvanized after Fabrication. • FRAME:Can be Fabricated for Cast-In Applications. • LOADING:Designed for H20 loading for Non Roadway Applications. • DOORS: Offered in Single, Double, or Triple Configurations, open 180 Degrees.

GRADE RINGS / RISERS • FINISH:Concrete • Designed to bring Covers up to Grade. • Can be Rectangular or Round.

EMBEDDED LIFTERS • MATERIAL:Galvanized Utility Anchors • LOADING:Offered in 2, 4, 8, & 20 Ton • 1 Ton Universal Lifters also available.

EMBEDDED PULLING IRONS • Allows Cable Pulling Equipment to be anchored. • MATERIAL: Carbon Steel-Galvanizing Standard. • Stainless Steel available on request.

DRAINAGE SUMP • MATERIAL: Propylene • 2” Knock-Out hole in Base for Drain Pipe by others. • Outer Lip Positively Locks Base into Concrete.

RACKING • Bolted to Unistrut or Brackets to hold and secure cables or wiring. • FINISH: Galvanized Standard. • Easy Vertical or Horizontal adjustability. • Cable Support arms available from 4” to 18”.

We can provide drawings and calculations stamped by a Professional Engineer.

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Please call 888.965.3227 to speak with a solution specialist.

MANHOLE COVER & FRAME • MATERIAL:Cast or Ductile Iron. • DESIGNS:Custom Lettering & Design available. • LOADING:Built to an H20 rating up to 150 KIP. • SIZES: 24, 30, 32, 36 Round

UNISTRUT OR INSERTS • Embedded into interior walls for bolting on racking other equipment. • Different Lengths and Sizes available. • Stainless Steel options are available.

TERM-A-DUCTS • MATERIAL: PVC • Different Lengths and Sizes available. • Provides Point of Entry/Termination for various cables and or air vents.

KNOCK-OUTS • Round or Rectangular Knock-Outs offered in multiple locations to provide access for cable, conduit, or pipes as required. • Easily broken with a hammer to create desired opening shape and size.

HANDHOLES • Used in smaller Communications Vault Applications. • Can be Fabricated in a variety of Sizes.

COVER OPTIONS • Can be Fabricated in a variety of Sizes.

Vaults

oldcastleprecast.com Power-Electrical-Communications

LID SECTION • ACCESS OPENING-Can be any size and location. • INVERTED RING & COVER as well as STEEL or ALUMINUM HATCHES can also be cast in. • DESIGNED FOR AASHTO HS-20 LOADING

BASE SECTION • SPECIAL ACCESS BLOCKOUTS, KNOCKOUTS, PULLING EYES, TERMINATORS, RACKS, ETC. can be placed as specified. • DESIGNED FOR AASHTO HS-20 LOADING • DESIGNED ACCORDING TO ASTM C857-87 AND ASTM C858-83s.

One piece vault configurations typically consist of a Base Section and a Lid Section and are commonly used in applications requiring non-confined access.NOTE: One Piece Vault configurations may also consist of a Slab Section and a Top Section.

One Piece Vault

*Electrical vaults are available in a variety of standard and custom sizes to suit virtually any application.

STANDARD PEC VAULT CONFIGURATIONS

Vaults-1 PCA


Three piece vault configurations typically consist of a Slab Section, a Riser Section, and a Lid Section and are commonly used in applications requiring non-confined access where minimum component weight is desired for loading and unloading, transportation, and installation.

Three Piece Vault

LID SECTION • ACCESS OPENING-Can be any size and location. • INVERTED RING & COVER as well as STEEL or ALUMINUM HATCHES can also be cast in. • DESIGNED FOR AASHTO HS-20 LOADING

RISER SECTION • SPECIAL ACCESS BLOCKOUTS, KNOCKOUTS, PULLING EYES, TERMINATORS, RACKS, ETC. can be placed as specified. • DESIGNED FOR AASHTO HS-20 LOADING • DESIGNED ACCORDING TO ASTM C857-87 AND ASTM C858-83s.

SLAB SECTION • DESIGNED FOR AASHTO HS-20 LOADING • DESIGNED ACCORDING TO ASTM C857-87 AND ASTM C858-83s.


Vaults-3 PC


Multi-Piece VaultMulti-piece vault configurations typically consist of a Base Section, a Riser Section, and a Top Section and are commonly used in applications where Manhole access is sufficient and access to equipment by removal of the entire Top Section is NOT required.NOTE: Multi Piece Vault configurations may also consist of various combinations of either a Slab Section or Base Section, Multiple Riser Sections, and either a Top Section or a Lid Section.

TOP SECTION • ACCESS OPENING-Can be any size and location. • INVERTED RING & COVER as well as STEEL or ALUMINUM HATCHES can also be cast in. • DESIGNED FOR AASHTO HS-20 LOADING • “CLAMSHELL” Fabrication Method Reduces Weight by Allowing for Thinner Walls While Maintaining Structural Integrity

BASE SECTION • SPECIAL ACCESS BLOCKOUTS, KNOCKOUTS, PULLING EYES, TERMINATORS, RACKS, ETC. can be placed as specified. • DESIGNED FOR AASHTO HS-20 LOADING • DESIGNED ACCORDING TO ASTM C857-87 AND ASTM C858-83s.

RISER SECTION(Optional for greater depths) • TONGUE & GROOVE OR SHIPLAP JOINT. • DESIGNED FOR AASHTO HS-20 LOADING


Vaults-Multi PCA


18” DIA Lamp Pole BaseHEIGHT WEIGHT

5’-0”6’-0”7’-0”8’-0”9’-0”

10’-0”

1,463 LBS1,728 LBS1,993 LBS2,258 LBS2,523 LBS

2,788 LBS

24” DIA Lamp Pole BaseHEIGHT WEIGHT

5’-0”6’-0”7’-0”8’-0”9’-0”

10’-0”

1,659 LBS2,130 LBS2,601 LBS3,072 LBS3,543 LBS

3,779 LBS

4’-0” 1,463 LBS

CONDUITRECESS • Allows incoming conduit to turn and fasten to conduit raceway • Up to 4 per base.

ANCHOR BOLTS • Supplied by Customer • Size & spacing as Required • Minimum Bolt Circle=8” dia • Maximum Bolt Circle=14” dia

CONDUITRACEWAY • 1-1/2” raceway for wiring lamp pole. • Up to 4 per base. • OC supplies conduit for raceway

Lamp Pole Bases


PadMountsCabinet pads serve as a foundation for communication cabinets. They can be built to size and offer rugged durability and convenience. Most cabinet pads can be built in a day to decrease downtime.

*Padmount Openings are available in a variety of standard or custom shapes and sizes to suit virtually any application.

EMBEDDED LIFTERS • MATERIAL: Galvanized Utility Anchors • LOADING: Offered in 2, 4, 8, & 20 Ton • 1 Ton Universal Lifters also available.

PADMOUNT OPENING • Can be sized and positioned to meet specific application needs.

PadMountsA


Pit & Pad SetsThe pit & pad set sizes listed below are the ones most frequently used in the Electrical Industry. Should any of these sets not meet the requirements you need we are able to fabricate custom pit & pad sets of almost any size and shape.

*Openings are available in a variety of standard or custom shapes and sizes to suit virtually any application.

Pit & Pad Sets


LID SECTIONCable Tray • Weight= 530 lbs

BOTTOM SECTIONCable Tray Base • Weight= 2,186 lbs

Installed Isometric View (Reference Only)

Cable Tray VaultsCable Tray vaults are typically used to manage the installation and connection of wires and cables used in electrical applications.NOTE: Stack heights not to exceed (2) Pit Section. Designed for installation at grade with cabinet loading.

PEC VAULTS

Cable Tray VaultsA


Octagon Vaults

Octagon vaults are typically used in Communications, Power, and Government site applications.NOTES: • Inverted Cast Iron Ring & Cover as well as

Steel or Aluminum Hatches can be cast in. • Access opening can be any Size & Location.

TOP SECTIONOCT-T

BOTTOM SECTIONOCT-B

*Octagon Vaults are available in a variety of standard or custom sizes to suit virtually any application.

Varies

Varies

Varies

Octagon Vault


Firewall

Certified 4 Hour Fire Rating • Certified by Southwest Research Institute per

ASTM E-119 and compliant with IEEE Std 979,

IBC, CBC, UBC construction codes.

• Surpassed both the required 4-hour fire exposure

test and the 45 psi water jet blast test at 1,960 F.

Ballistic Impact ResistantTruFireWalls™ have sufficient impact resistance to survive shrapnel impingement and are capable of stopping a 44 Magnum ballistic projectile with no through penetration, which is equivalent to UL Standard 752 rating.

Built To Take The HeatTruFireWalls™ exceed Industry standards and construction codes. We are committed to providing our customers with the most effective high temperature and long duration fire containment walls.

Firewall

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• Results in significant cost savings due to

grooved columns and slide-in panels that allow

construction of one wall in one day or less.

• Built from prefabricated components, with

standard tools. No special training is required.

• Lightweight panels/columns allow for quick

assembly with low capacity boom trucks.

• Rapid precast fabrication method results in

lightweight, easy to transport components.

Easily Adapted to Interior or Exterior Applications • Unique refractory design economically meets

all thermal and mechanical requirements

before, during, and after, long duration fires.

• Applicable to substations with different wall

configurations and dimensions.

• Easy and safe to adjust in the field without

requiring special tools.

• Field proven refractory and reinforcement

materials are highly superior to concrete and

other cements.

Simple & Quick Installation

Firewall


Trench

Polymer Trench

Concrete Trench

Won’t Crack Under PressurePlastibeton Channel System is the ultimate protection for cables throughout the power station.

High strength, Lightweight, Easy Access, Easy Install, Minimal Excavation.

Managing Water Run OffPrecast concrete trench and channel drain components have superior chemical resistance, greater strength, lower water absorption, and better freeze/thaw resistance. They are excellent for capturing, containing, and transporting surface runoff in any drainage application.

TrenchA


From small stabilizing pads to large transformer

foundations, our precast concrete solutions

meet all design criteria per region and undergo

stringent quality testing to produce impressive

results in record time. For over 30 years,

Oldcastle Precast has specialized in creating

and delivering millions of tons of precast

products, and we build every product to the

highest standards of safety and reliability. With

a nationwide network of facilities, our precast

products are always close at hand.

Equipment FoundationsOldcastle Precast equipment foundations are

durable and long-lasting and come in a wide

variety of sizes to meet all your requirements.

Our value-added solutions save time, money,

and in many cases simplify the need for heavy

equipment to install our product.

Pole/Tower FoundationsPole and Tower Foundations are available in

a wide variety of standard and custom sizes.

Custom Foundations

Foundations

Foundations


PEC_12_2012

Oldcastle Precast is the leading manufacturer of precast concrete,

polymer concrete and plastic products in the United States. With a

nationwide network of facilities our products are always close at hand.

Our employees are committed to upholding core values of reliability,

quality and service in revolutionary ways. Our attention to detail

exceeds the expectations of customers from some of the largest

companies in the U.S., across a spectrum of industries.

888.965.3227 A© 2012 Oldcastle Precast, Inc.

oldcastleprecast.com Delivering Reliability

Delivering Reliability - Oldcastle Precast Dead Load: Concrete ... Cable Tray • Weight= 530 lbs ... Cable Tray vaults are typically used to manage the installation and connection

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