DEATH TO PRESERVATIVES. LONG LIVE CLEAN LABEL! · DEATH TO PRESERVATIVES. LONG LIVE CLEAN LABEL! Pack Expo 2017 – Innovation Stage

DEATH TO PRESERVATIVES. LONG LIVE CLEAN LABEL!

Pack Expo 2017 – Innovation Stage

© 2017 Scholle IPN2

AGENDA

WHO WE AREWHAT PROBLEM

ARE WE SOLVING?WHAT IT IS

(THE INNOVATION) HOW WE DID IT WHAT’S NEXT

1 Scholle IPN –

“better packaging.”

2 Market insight.

3 Aseptic. Versatile.

Robust.

4 From concept to

customer experience.

5 Controlled launch for

best results.

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COMBINATION OF TWO LEADERS

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WE HELP OUR CUSTOMERS CREATE SAFE, NATURAL, ECONOMIC, AND SUSTAINABLE PRODUCTS WITH BETTER, FLEXIBLE PACKAGING SOLUTIONS.

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VERTICALLY-INTEGRATED

Controlled supply chain for better results

WHAT WE DO

CONFIDENTIAL

MARKET ENGAGEMENT

Focus on market to identify high-impact “4-Trait Issues”

EQUIPMENT ENGINEERS

Aseptic. Versatile. Robust.

PACKAGING APPLICATIONS ENGINEERS

Ensure positive product transition and customer experience

RESEARCH & DEVELOPMENT

Apply market know-how for better solutions

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AGENDA




1 Scholle IPN –


2 Market insight.


Robust.

4 From concept to



best results.

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MARKET TRENDS OF NOTE

New, global food and beverage introductions had claims related to “clean label” in 2016.

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MARKET TRENDS OF NOTE

HOLISTIC HEALTH FOCUS PRODUCT TRUST WHERE & WHEN

Cleaner labels Fewer preservatives More “natural” (fresh, organic) Plant-based products Less sugar PROTEIN, PROTEIN, PROTEIN

Food safety Can I see the product? What are

they hiding? Where did the product come

from?

“It goes where I go” Portability Anytime, anywhere

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FORMULATOR OPPORTUNITIES & CHALLENGES

CLEAN LABEL

SHELF LIFE& STABILITY

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Formulating with natural ingredients and focusing on shorter ingredient lists could be a way to gain consumer trust. Mintel Category Insight: Baby Milk

& Food – July 2016

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Alternative formulations—as well as process and distribution strategies– may be necessary due to shelf life and micro issues resulting from clean label changes.


Leslie Skarra, CEO Melin Development 2013 Clean Label Conference

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PRODUCT DELIVERY CHALLENGES

Clean Process/RefrigeratedEXTENDED SHELF LIFE

Extended Heat/Shelf StableRETORT

Minimal Heat/Frozen StorageFROZEN FOODS

Extended Heat/Shelf-StableHOT-FILL

Minimal Heat/Shelf-StableASEPTIC

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https://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjQ5vKatOvVAhXk7IMKHQ18DCoQjRwIBw&url=https://www.pinterest.com/pin/555490935261694365/&psig=AFQjCNGTZCB1lWD-Di9INTG7qHbIb4MkIw&ust=1503510692621341


AGENDA




1 Scholle IPN –


2 Market insight.


Robust.

4 From concept to



best results.

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CLEAN LABEL AND FOOD PROCESSING

WHAT CAN THEFRUSTRATEDFOOD INDUSTRYDO TO MEET THE CHALLENGE?S-6156

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Enabling confidence in a broader range of convenient foods.CHOOSE CLEANPOUCH® - ASEPTIC!

Eliminate preservatives Eliminate “cooked” flavors Eliminate cold chain

Extend distribution reach

Better nutrient retention Better flavors Better textures Better economics

Optimize risk management

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AGENDA




1 Scholle IPN –


2 Market insight.


Robust.

4 From concept to



best results.

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System overviewCLEANPOUCH - ASEPTIC

We set out to create the first pre-made, sterilized spouted pouch system for aseptically-processed products.

Pouches on RailPouch Production

Filling SterilizationFinished Pouches

Cap, Spout & Plug

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Filler overviewCLEANPOUCH - ASEPTIC

Non-Aseptic Zone

Aseptic Zone

Pouches Enter

Unplug

Fill

Re-plug

CapTwist

Pouch Exit

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Sterilization tunnel and aseptic zoneCLEANPOUCH - ASEPTIC

Design

Computational Fluid Dynamics (CFD)

Prototype

Critical Control Points (CCPs)

Temperature Mapping & Particle Counting

Sterilization-in-Place (SIP) & Fitment Challenge

Production

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Computational fluid dynamicsCLEANPOUCH - ASEPTIC

ResultsModel Mesh andBoundary Conditions

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CLEANPOUCH - ASEPTIC

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Filler operational stepsCLEANPOUCH - ASEPTIC

Pouch Rails IndexAlong Buffer Track

Lift and StagePouch Rail

Push Pouches ToTransfer Tunnel

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Push PouchesTo Carousel

Index PouchTo Slot

CarouselRotation

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Pouch Entry

Filling Module

Remove PlugModule

Replace PlugModule

Pouch ExitAseptic Zone

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Fill HeadsHolding Pins

Plug HandlingArms

Fitment Stabilizers

Holding Pins

Plug HandlingArms

Fitment Stabilizers

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Pouch Entry

Pouch

Rejected Pouches

Cap Screw Module

Cap Check

Exit

Outfeed Unit

CappingJunction

Spout RinseModule

Module

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Caps Path of Travel

Down PositionFastening

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Microbiological challenge testCLEANPOUCH - ASEPTIC

Geobacillusstearothermophilus

spores (GS1)

Capable of commercial sterility

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Cap and plug interactionCLEANPOUCH - ASEPTIC

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AGENDA




1 Scholle IPN –


2 Market insight.


Robust.

4 From concept to



best results.

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What’s next for CleanPouch - AsepticMARKETPLACE SUPPORT

PETER MESSACAR JOHN KNAPP Director, New Applications

[email protected] EVP, Marketing

[email protected]

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DEATH TO PRESERVATIVES. LONG LIVE CLEAN LABEL! · DEATH TO PRESERVATIVES. LONG LIVE CLEAN LABEL! Pack Expo 2017 – Innovation Stage

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