De energization and lockout safety reminder training

De-energization and Lockoutit is more

THAN A SAFETY REMINDER it is a Lesson in PREVENTION in

the WORKPLACE

Government Safety Regulations

• What sections require– When lockout required

• What sections require– Lockout procedures

• What sections require– Access to energy isolating devices

– Using Electrical panels for lockout

Government Safety Regulations

• What sections require

– Verifying lockout

• What sections require

– Worker responsibilities

• What sections require

– Removal of locks

Government Safety Regulations

• What sections require

– Group lockout procedure

• What sections require

– Alternate procedures

Government Safety Regulations

• What sections require

– When locks are not required

• What sections require

– Work on energized equipment

Definitions

• Control power

– The power source that activates the main energy source

• De-energization

– Procedure to disconnect and isolate equipment

Definitions

• Energy Sources

– Electrical

– Mechanical

– Hydraulic or Pneumatic

– Chemical

– Thermal

– Other sources

Definitions

• Energy Isolating Device

– Prevents release of energy to equipment

– May include switches, circuit breakers, valves

Definitions

• Group Lockout

– A system to simplify multiple lockout

Definitions

• Hard Start

– Attempting to start equipment after de-energization and lock out

Definitions

• Interlock

– A switch that prevents machinery from starting

Definitions

• Personal Lock

– Unique lock issued to a worker

• Lockout

– Use of a lock to isolate equipment

Definitions

• Lockout Scissors

– Allows more than one lock on a lockout point

Definitions

• Maintenance

– Work done to keep equipment in safe operating condition

– Installing

– Repairing

– Cleaning

– Lubricating

– Clearing obstructions

Definitions

• Normal production

– Routine, repetitive work

– Integral to normal use of equipment

Definitions

• Powered Equipment or Machinery

– Equipment that uses or stores energy, and

– Can start unexpectedly, or

– Can release energy unexpectedly

Definitions

• Qualified Person

– Knowledgeable of the hazards and how to control them

Definitions

• Soft Start

– Starting equipment from a computer control station

Responsibilities

• Employer

• Senior Managers

• Managers / Supervisors

• Workers

Responsibilities

• Employer / Senior Management

– Establish the lockout system

– Ensure personal locks are available

– Ensure written procedures are developed

– Ensure workers are trained

Responsibilities

• Managers / Supervisors

– All workers understand and follow procedures

– Workers have personal locks

– Other lockout equipment is available

– Maintain list of equipment requiring lockout

– Workers are trained

Responsibilities

• Workers

– Participate in lockout training

– Lock out using proper procedures

– Ensure lockout is in place before starting work

– Remove personal locks when job complete

– Keep control of keys to personal lock

Hazard Identification and Assessment

• For each piece of equipment:

– Complete hazard Identification checklist

– Complete risk assessment for each hazard

– Develop lockout procedures

Lockout Procedures

• Lockout Sequence1. De-energize

2. Apply locks

3. Verify lockout

Lockout Procedures

• Lockout Sequence - continued

4. Interlocks

5. Release energy sources

6. Lock removal

7. End of shift transfer

Lockout Procedures

• De-energize

– Identify the energy sources

– De-energize and isolate

– If complicated, “qualified person” must de-energize

Lockout Procedures

• Apply locks

– Each worker attaches his/her own lock

– Cables cannot be used for more than 4 switches

Lockout Procedures

• Verify lockout

– First person to apply lock tests lockout

– Test from the operator’s console

– Disable computer controls or interlocks

– Attempt a soft start on computer systems

Lockout Procedures

• Interlocks

– Upstream interlocks can give false reading

– Must be noted in written procedures

Lockout Procedures

• Release Energy Sources

– Ensure all sources are released

– Written procedures should address this

Lockout Procedures

• Lock Removal and Re-starting

– Remove all tools

– Guards in place

– Notify affected employees

– Equipment in neutral

– Each worker removes his/her own lock

Lockout Procedures

• End-of-Shift Transfer

– Orderly transfer of locks

– Use to maintain lockout integrity

Lockout Procedures

• Removing Another Worker’s Lock

– Supervisor attempts to contact worker

– Supervisor removes lock as per procedures

– Document steps taken – use form

– Guards at danger points

– Notify worker prior to next shift

Lockout Procedures

• Working On Energized Equipment

– Equipment operation required during maintenance or testing

– Written alternative procedures required

Lockout Procedures

• Group Lockout

– Requires two qualified workers

– Written checklist must be used and posted

– Container secured by 2 personal locks

– Each worker must apply personal lock

– Either qualified worker can remove locks

Lockout Procedures

• Mobile Equipment Lockout

– Mobile equipment must be locked out

– Use ignition key and lockbox

– Multiple lockout procedure may be necessary

– Disconnect battery

Lockout Procedures

• Individual lockout procedures

• Equipment-specific procedures

• Lockout checklist

• Lock removal form

Summary

• Lockout procedures protect YOU

– Follow lockout procedures

– Never attempt lockout without training

– Control your lock and key

– Understand all procedures

– Report unsafe acts and conditions