DCS800 Quick guide DCS800 Drives (20 A to 5200 A)
DCS800
Quick guideDCS800 Drives (20 A to 5200 A)
�3ADW000191R0401 DCS800 Quick guide e d
DCS800 QuiCk GuiDe
english
ContentsData ...........................................................................3Notes, brief instructions for CD and documents overview ....................................................................5Notes on EMC ............................................................8Standard function assignments for the terminals ...................................................................10Connection examples ...............................................11Safety and operating instructions ..............................13Installing the DCS800 PC tools on Your computer ....14Commissioning .........................................................15Display overview .......................................................16Dimensional drawings ...............................................17Firmware structure ....................................................19Declaration of conformity ..........................................�3 Certificate of manufacture ........................................�4
33ADW000191R0401 DCS800 Quick guide e d
Standard Features•compact•highestpowerability•simpleoperation•comfortableassistants,e.g.forautotuningorcommissioning•scalabletoallapplications•freeprogrammablebymeansofintegratedIEC61131-PLC
43ADW000191R0401 DCS800 Quick guide e d
3) 600V�-Q -> �90 A / 590 A4-Q -> 3�0 A / 650 A
DCS800 DC DrivesTechnical data Mains supply volt. �30...1,�00 V,
+/–10 %, 3~Frequency 50...60 Hz, +/–5
HzElectronics supply 115...�30 V, –15 % / +10 %, 1~DC Output current �0...5,�00 AOverload capability �00 %
Ambient conditionsAmbient temperat. 0° ... +40° C 40° ... 55°C with
reductionStorage temperat. –40° ... +55° CTransport temper. –40° ... +70° CRelative humidity 5 ... 95 %, not
condensing (max. 50 % betw.
0°...5° C)Pollution degree Class �Protection class IP 00Altitude < 1,000 m height
above sea level: nominal Current > 1,000 m height above sea level: with reduction
I/ODigital inputs: 8 standard, up to 14 optional Digital outputs: 8 standard, up to 1� optionalAnalog inputs: 4 standard +/–10 V; 0/�…10 V, up to 8 optional +/ �0 mA; 0/4…�0 mA Analog outputs: 3 standard (1x Iact) +/-10 V; 0/�…10 V, up to 7 optional –�0 mA; 0/4…�0 mA
PC-ToolsDriveWindow Light: free of charge with every converter, Standard RS�3� PC-connectionDriveWindow: Real-time optical connectionControlBuilder DCS800: IEC61131 programming toolDriveSize: Converter- and motor dimensioning Maintenance / DiagnosisRemote diagnosis with any Internet-PC worldwide• with internet browser / internet
explorer• or with DriveWindow full drive
control via OPC
High Current Solutions• 1�-pulse up to �0,000 A, serial
and parallel• Hard parallel and sequential• up to 1,500 V Protections Speed feedback monitoring • Temperature • Overload • Over speed • Motor stalled • Motor over current • Motor over voltage • Field over current • Field over voltage • Minimum field current • Zero speed • Armature current ripple • Mains over- and under voltage
Integrated IEC 61131-PLC• Open standard programming
tool ControlBuilder DCS800• Support of all five IEC-
languages • Drive-specific function blocks • Saving of program and source
in Memory Card • Online debugging and forcing
Approvals
Adaptive Programmingpre-defined drive-specific function blocks, e.g.• Free process controller (PI-
Controller)• I/O- and digital OperationsWith control panel or PC-Tool, no need for additional hardware Speed FeedbackEMFAnalogue tachoEncoder�nd Encoder possible (RTAC)
CommunicationSerial communication• Ethernet • Profibus • CANopen • DeviceNet • ControlNet • DDCS • Modbus• CS31 • AF100 • Selma�Industrial IT© enabled DCSLink Peer-to-Peer• up to 800 kBaud, < �.5 ms• Master-Follower• Armature-fieldconverter• Free selectable data
Unit size �-Q rated CurrentDCS800-01
4-Qrated CurrentDCS800-0�
Supply voltage[VAC ]
max. fieldcurrent internal
Dimensions
IDC[A] IDC[A] 400 500 5�5 600 690 800 990 1�00 [ADC] h x w x d [mm] h x w x d [inch]
D1 �0 �5 6 310 x �70 x �00 1�.�5 x 10.65 x 7.90 45 50 65 75 90 100 1�5 140
D� 180 �00 15 310 x �70 x �70 1�.�5 x 10.65 x 10.65 �30 �60
D3 315 350 3) �0 400 x �70 x 310 15,75 x 10,65 x 1�,�5 405 450 470 5�0
D4 610 680 3) �5 580 x �70 x 345 ��.85 x 10.65 x 13.60 740 8�0 900 1000
D5 900 900 �5 1050 x 510 x 410 41.35 x �0.10 x 16.15 1�00 1�00 1500 1500 �000 �000 1) 1)
D6 1900 1900 external field
35/60A, 1~5�0A, 3~
1750 x 460 x 410 68.90 x 18.15 x 16.15 �050 �050 �500 �500 3000 3000
D7 �050 �050 externalfield
35/60A, 1~ 5�0A, 3~
1750 x 760 x 570 68.90 x �9.95 x ��.45 �600 �600 �) 3300 3300 �) 4000 4000 4800 4800 5�00 5�00
1) only available as �-Q drive �) on request
Current ratings, dimensions
53ADW000191R0401 DCS800 Quick guide e d
Notes, brief instructions for CD and documents overview
We appreciate that you purchased an ABB DC drive power converter and thank you for the trust you put in our prod-ucts.
This brochure was put together to make sure that you continue to be satisfied with our product. It is intended to provide you with a brief overview of the product's key data, EMC notes, typical applications, start-up and trouble-shooting.
If you need more information about the product you are provided with a CD-ROM in addition to this brief documen-tation. The CD-ROM is part of this document and features the following contents:
DocumentationOur documentation is basically structured according to the following system:
Technical catalogue as comprehensive information to engineer complete DC drive systems.
Hardware manual as detailed information, with all important particulars about the individual components, like module dimensions, electronic boards, fans and auxiliary components.Information for mechanical and electrical installation are also included.
Firmware Manual as detailed information with all important issues about firmware and setting of parameters. The manual includes information for start-up and maintenance of the entire drive, in detailed form.This manual includes also Fault and Alarm codes and infor-mation for trouble shooting.
Service Manual for maintenance and repair of the converters.
Additional information about applications (e.g. 1�-pulse) and technical accessories (e.g. Hardware extension or Field bus interfaces) handled by separate manuals see table DCS800 Drive manuals.
System requirements to use the CD-ROM
• Operating system WIN-DOWS �000, XP
• ACROBAT READER 4.0 is sufficient (we recommend 8.0 - included on the CD-ROM)
In case the CD ROM does not start automatically please double-click on Setup.exe.
Further support
In addition we offer further support, since we can only be satisfied when you as our customer are satisfied with us and our products.
InternetOn the ABB homepage under
www.abb.com/dc
you'll find abundant information for • DC products• service support• the latest updates• tools • downloads, etc.Please don't hesitate to visit us.
ContactsIf you require any further information, please contact your nearest ABB Drives office or send an email to:
Please give us your name, your company address and phone number. We immediately put you in contact with our specialist.
63ADW000191R0401 DCS800 Quick guide e d
ABB Drive ServiceIn order to offer the same after sales service to our customer around the world, ABB has created the DRIVE SERVICE CONCEPT.
ABB's after sales service is globally consistent due to common targets, rules, and the way of operation. This means for our customers:
• The same service products are globally avail-able.
• Consistent way of sales and delivery globally.• Consistency in global agreements.• Consistent and high quality service around the
world.
Please visit the ABB drive service homepage www.abb.com/drivesservices
DC Drives Worldwide Service Network Country Local ABB Service Town Service Phone No. Argentina Asea Brown Boveri S.A. BUENOS AIRES +54 (0) 1� �9 55 00Australia ABB NOTTING HILL +61 (0) 3 85 44 00 00 Austria ABB AG WIEN +43 1 60 10 90
Belgium ABB N.V. ZAVENTEM +3� �7 18 64 86+3� �7 18 65 00 - �4h service
Brazil ABB Ltda. OSASCO +55 (0) 11 70 84 91 11Canada ABB Inc. SAINT-LAURENT +1 51 48 3� 65 00China ABB China Ltd BEIJING +86 10 84 56 66 88 Czech Republic ABB S.R.O. PRAHA +4� � �� 83 �3 60 Finland ABB Oy Service KUUSANKOSKI +35 8 10 �� 51 00 Finland ABB Oy Product Service HELSINKI +35 8 10 �� �0 00 Finland ABB Oy Service NOKIA +35 8 10 �� 51 40
FranceABB Automation ABB Process Industry
MASSYMONTLUEL
+33 1 64 47 64 �6+33 4 37 40 40 00
Germany ABB Process Industries MANNHEIM +49 18 05 1� 35 80 Greece ABB SA METAMORPHOSSIS +30 1 0� 89 16 51Ireland ABB Ireland Ltd. TALLAGHT +35 3 14 05 73 00 Italy ABB MILAN +39 0� 90 34 73 91Korea, Republic ABB Ltd., Korea CHONAN +8� (0) 4 15 �9 �� Malaysia ABB Malaysia Sdn. Bhd. KUALA LUMPUR +60 3 56 �8 4� 65 Mexico ABB Sistemas S.A. DE C.V. TLALNEPANTLA +5� 53 �8 14 00 Netherlands ABB B.V. ROTTERDAM +31 1 04 07 88 66 New Zealand ABB Service ltd AUCKLAND +64 9� 76 60 16 Poland ABB Centrum IT Sp.zo.o WROCLAW +48 4 �6 13 49 6� Russia ABB Automation LLC MOSCOW +7 09 59 56 05 44 Switzerland ABB AG DÄTTWIL +41 5 85 86 87 86 Singapore ABB Industry Pte Ltd SINGAPORE +65 67 76 57 11
Slovakia ABB Elektro s.r.o. BANSKA BYSTRICA +4� 1� 49 �6 63 69+4� 1� 49 �6 61 11
South Africa ABB South Africa (Pty) Lt JOHANNESBURG +�7 1 16 17 �0 00
Spain ABB Automation Products BARCELONA +34 9 37 �8 87 00 +34 9 37 �8 73 00
Taiwan ABB Ltd. TAIPEI 105 +88 6� �5 77 60 90 Thailand ABB Limited SAMUTPRAKARN +66 �7 09 33 46 Turkey ABB Elektirk Sanayi A.S ISTANBUL +90 � 16 36 5� 90 USA ABB Industrial Products NEW BERLIN +1 �6 �7 85 3� 00 Venezuela ABB S.A. CRCS +58 (0) �� 38 �4 11 / 1�
73ADW000191R0401 DCS800 Quick guide e d
DCS800 Drive Manuals
LanguagePublic. number E D I ES F CN
DCS800 Quick Guide 3ADW000191 x p p p pDCS800 Tools & Documentation CD 3ADW000211 xDCS800 Converter module
Flyer DCS800 3ADW000190 x x p x p pTechnical Catalogue DCS800 3ADW000192 x x x x p xHardware Manual DCS800 3ADW000194 x x p p p pFirmware Manual DCS800 3ADW000193 x p p p p pInstallation according to EMC 3ADW000032 xTechnical Guide 3ADW000163 xService Manual DCS800 3ADW000195 x pPlanning and Start-up for12-Pulse converters 3ADW000196 pCMA-2 Board 3ADW000136 pFlyer Hard - Parallel 3ADW000153 p
Drive ToolsDriveWindow 2.x - User‘s Manual 3BFE64560981 xDriveOPC 2.x - User‘s Manual 3BFE00073846 xOptical DDCS Communication Link 3AFE63988235 xDDCS Branching Units - User´s Manual 3BFE64285513 x
DCS800 ApplicationsPLC Programming with CoDeSys CoDeSys_V23 x x x61131 DCS800 target +tool description - Application Program 3ADW000199 xWinding with the DCS 800XXXXX 3ADW000058Winder application descriptionFlyer magnetic applicationMagnetic application description
DCS800-E Panel SolutionFlyer DCS800-E Panel solution 3ADW000210 xHardware Manual DCS800-E 3ADW000224 x
DCS800-A Enclosed ConvertersFlyer DCS800-A 3ADW000213 xSystem description DCS800-A 3ADW000198 p pInstallation of DCS800-A 3ADW000091 p p
DCS800-R Rebuild SystemFlyer DCS800-R 3ADW000007 p pDCS800-R Manual 3ADW000197 pDCS500/DCS600 upgrade manual
Extension ModulesRAIO-01 Analogue IO Extension 3AFE64484567 xRDIO-01 Digital IO Extension 3AFE64485733 xAIMA R-slot extension 3AFE64661442 x
Serial CommunicationDrive specific serial communicationNETA Remote diagnostic interface 3AFE64605062 x
Fieldbus Adapter with DC Drives RPBA- (PROFIBUS) 3AFE64504215 x
Fieldbus Adapter with DC Drives RCAN-02 (CANopen)
Fieldbus Adapter with DC Drives RCNA-01 (ControlNet) 3AFE64506005 x
Fieldbus Adapter with DC Drives RDNA- (DeviceNet) 3AFE64504223 x
Fieldbus Adapter with DC Drives RMBA (MODBUS) 3AFE64498851 x
Fieldbus Adapter with DC Drives RETA (Ethernet) 3AFE64539736 x x -> existing p -> plannedStatus 01.2007
DCS800 Drive Manuals-List_c.doc
83ADW000191R0401 DCS800 Quick guide e d
Not applicable
First environment (residential area with light industry) with PDS category C2
Not applied, since category C1 (general distribution sales channel) excluded
satisfied
satisfied
The paragraphs below describe selection of the electrical components in conformity with the EMC Guideline.The aim of the EMC Guideline is, as the name implies, to achieve electromagnetic compa-tibility with other products and systems. The guideline ensures that the emissions from the product concerned are so low that they do not impair another product‘s interference immunity. In the context of the EMC Guideline, two aspects must be borne in mind:• the product‘s interference immunity• the product‘s actual emissions
The EMC Guideline expects EMC to be taken into account when a product is being developed; however, EMC cannot be designed in, it can only be quantitatively measured.
Note on EMC conformityThe conformity procedure is the responsibility of both the power converter‘s supplier and the manu-facturer of the machine or system concerned, in proportion to their share in expanding the electrical equipment involved.
Notes on EMC
MM
Mains filter
Converter
Line reactor
Supply transformer for a residential area (rating normally ≤ 1,2 MVA)
Earthed public 400-V network with neutral conductor
Medium-voltage network
Earthed neutral
To
othe
r lo
ads,
e.g
. driv
e sy
stem
s
An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous.
Operation at public low-voltage network
together with other loads of all kinds.
Residential area
To
othe
r lo
ads
whi
ch h
ave
to b
e pr
otec
ted
from
the
syst
em d
istu
rban
ces
caus
ed b
y po
wer
con
vert
ers
(HF
inte
rfer
ence
and
com
mut
atio
n no
tche
s)
Converter
MMMM MM
alte
rnat
ive
alte
rnat
ive
Line reactor + Y-capacitor
Medium-voltage network
Supply transformer for a residential area (rating normally ≤ 1.2 MVA)
Earthed neutral
Earthed public 400-V network with neutral conductor
To
othe
r lo
ads,
e.g
. driv
e sy
stem
s
Mains filter
Line reactor
Converter Converter
Mains filter
Line reactor
Converter Converter
An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous.
Operation at public low-voltage network
together with other loads of all kinds.
To
othe
r lo
ads,
e.g
. driv
e sy
stem
s
To
othe
r lo
ads
whi
ch h
ave
to b
e pr
otec
ted
from
the
syst
em d
istu
rban
ces
caus
ed b
y po
wer
con
vert
ers
(HF
inte
rfer
ence
and
com
mut
atio
n no
tche
s)
Earthed public 400-V network with neutral conductor
Operation at public low-voltage network together with other loads of all kinds.
Light industry Residential area
Co
mm
uta
ion
no
tch
es <
20%
You will find further informa-tion in publication: Technical Guide chapter: EMC Compliant Installa-tion and Configuration for a Power Drive System
93ADW000191R0401 DCS800 Quick guide e d
For compliance with the protection objectives of the German EMC Act (EMVG) in systems and machines, the following EMC standards must be satisfied:
Product Standard EN 61800-3EMC standard for drive systems (PowerDrive-System), interference immunity and emissions in residential areas, enterprise zones with light industry and in industrial facilities.This standard must be complied with in the EU for satisfying the EMC requirements for systems and machines!
ClassificationThe following overview utilises the terminology and indicates the ac-tion required in accordance with Product Standard EN 61800-3For the DCS800 series, the limit values for emitted interference are complied with, provided the measure indicated is carried out. PDS of category C� (for-merly restricted distribution in first environment) is intended to be installed and commissioned only by a professional (person or organization with necessary skills in installing and/or com-missioning PDS including their EMC aspects).
For power converters without additional components, the fol-lowing warning applies:This is a product of category C� under IEC 61800-3:�004. In a domestic/residential environment this product may cause radio interference in which case sup-plementary mitigation measures my be required.
The field supply is not depicted in this overview diagram. For the field current cables, the same rules apply as for the armature-circuit cables.
MMMM
emv_clssif_b.dsf
Convertertransformer
Cas
e-re
fere
nced
EM
C a
naly
sis
alte
rnat
ive
Converter transformer with earthed
iron core (and earthed screen where appropriate)
alte
rnat
ive
I > 400 A and/or U > 500 V
Operation with separate power converter transformer. If there are other loads at the same secondary winding, these must be able to cope with the commutation gaps caused by the power converter. In some cases, commutating reactors will be required.
To
othe
r lo
ads,
e.g
. driv
e sy
stem
s
Converter Converter
Line reactor
Medium-voltage network
Industrial zone
For emitted interference, the following apply:EN 61000-6-3 Specialised basic standard for emissions in light industry
can be satisfied with special features (mains filters, screened power cables) in the lower rating range *(EN 50081-1).
EN 61000-6-4 Specialised basic standard for emissions in industry *(EN 50081-�)
For interference immunity, the following apply:EN 61000-6-1 Specialised basic standard for interference immunity in
residential areas *(EN 5008�-1) EN 61000-6-2 Specialised basic standard for interference immunity in in-
dustry. If this standard is satisfied, then the EN 61000-6-1 standard is automatically satisfied as well *(EN 5008�-�).
* The generic standards are given in brackets
satisfied
satisfied
Second environment (industry) with PDS categories C3, C4
on customer's request satisfied
MMMM MM
I DC <
100
A
I DC <
100
A
I DC >
100
A
Supply transformer for a residential area (rating normally ≤ 1.2 MVA)
Earthed 400-V network with neutral conductor ; 3~ ≤ 400 A
Operation at low-voltage network together with other loads of all kinds, apart from some kinds of sensitive communication equipment.
To
othe
r lo
ads,
e.g
. driv
e sy
stem
s
Line reactor + Y-capacitor Line reactor
Converter Converter
Mains filter
Earthed neutral
Medium-voltage network
Industrial zone
alte
rnat
ive
alte
rnat
ive
Line reactor
Converter
alte
rnat
ive
Co
mm
uta
tio
n n
otc
hes
< 4
0%
PDS category C3 PDS category C4
Not applicable
EN 61800-3
Standards
EN 61000-6/3
EN 61000-6/3
EN 61000-6-2EN 61000-6-1
103ADW000191R0401 DCS800 Quick guide e d
X2:
X1:
ATACH
±90...±270 V
±30...±90 V
±8...±30 V
AI4(10 ms)
GND
GND
39k2
+10V
+24 V; ≤125 mA
Power
Sense 0 V
Sense 5 V
AI2(3.3 ms)
AI3(10 ms)
AI1(3.3 ms)
AO1AO2
+/- I-act
47.5100µ
100n
GND (AOx)
+10V
GND
-10V
DI1
DI2
DI3
DI4DI5
DI6
DI7
DI8
DO4
DO5
DO7
DO1
DO2
DO3
DO6
4k75
3
4
5
8
7
6
7
9
X6:1
2
3
4
5
6
7
8
10
4
5
7
1
2
3
6
4
2
3
6
5
9
10
8
9
10
2
4
5
7
2
3
6
8
9
10
8
X3:1
X4:1
X5:1
X7:
SDCS-CON-4 Firmware
GND
13
S1
Con4_I_O-a.dsf
12k8
5k 1k66+
-
46S1
S23 4 250
S3 5678
S33 4 250
+
-
SD
CS
-IO
B-3
(PS
5311
)
9
8
7
ATACH1
ATACH2
S1
+
-
+
-
+
-
+
-
GND
1 3S4
2121 100nF
4 6S4
5121 100nF
7
10
S48121 100nF
10k
10k
10k
+
-
+
-
+
-
5 V
24 V
S4
11
122k21 221k
4k75 47nF Z15 +
-5 V
Relay driver
Relay driver
Relay driver
Relay driver
Relay driver
Relay driver
Relay driver
X
9
τ = 10 ms
τ = 10 ms
τ = 10 ms
τ = 10 ms
τ = 10 ms
τ = 3.3 ms
τ = 3.3 ms
ChA
ChB
ChZ
ChA
ChB
ChZ
Resolution[bit]
Input/output values
Hardware
Scalingby
Common mode range
Remarks
15 + sign ±90...�70 V±30...90 V±8...30 V
①Firmware
±15 V
15 + sign -10...0...+10 V Firmware ±15 V
15 + sign -10...0...+10 V Firmware ±15 V
15 + sign -10...0...+10 V Firmware ±15 V
15 + sign -10...0...+10 V Firmware ±15V
Power
+10 V ≤ 5 mA for ext. usee.g. refer. pot.-10 V ≤ 5 mA
11 + sign -10...0...+10 V Firmware ≤ 5 mA
11 + sign -10...0...+10 V Firmware ≤ 5 mA
-10...0...+10 V Firmware+Hardware
≤ 5 mA 4 V -> 3�5%of [99.03], max. �30% of
[4.05]
Encoder supply Remarks
Inputs not isolatedImpedance = 1�0 W, if selectedmax. frequence ≤ 300 kHz
5 V�4 V
≤ �50 mA≤ �50 mA
Sense lines for GND and supply to correct voltage drops on cable (only if 5 V encoder is in use).
Input value Signal definition by
Remarks
0...7.3 V7.5...50 V
Firmware -> “0“ status-> “1“ status
Output value Signal definition by
Remarks
50 * mA�� V at no
load
Firmware Current limit for all 7 outputs = 160 mADo not apply any reverse voltages!
* short circuit protected ① gain can be varied in 15 steps between 1 and 4 by software parame-
ter
Standard function assignments for the terminals
113ADW000191R0401 DCS800 Quick guide e d
Converters D1...D4 drive configuration using ‘OnBoard‘ field exciter
F6
DCS8_ans_1_1c.dsf
furt
her
info
rmat
ion
see
the
follo
win
g pa
ge
Connection example
1�3ADW000191R0401 DCS800 Quick guide e d
The relay logic can be split into three parts:a: Generation of the ON/OFF and START/STOP com-
mand:The commands represented by K�0 and K�1 (latching inter-face relay) can be e.g. generated by a PLC and transferred to the terminals of the converter either by relays, using gal-vanic isolation or directly via �4V signals. There is no need to use hardwired signals. These commands can be as well transferred via serial communication. Even a mixed solution can be realized by selecting different possibilities for the one or the other signal (see parameter group 11).
ONRUNRESET
MCW (7.01)
ONRUNRESET
ONRUNRESET
7.04
gen_ctrl_cmd_a.dsf
USED MCW
HW I/O
commandlocation (10.01)
PC tool or panel
local /remote
usedMain Control Word
b: Generation of control and monitoring signals: The main contactor K1 for the armature circuit is controlled by a dry contact (DO 8) located on the SDCS-PIN-4, Status of fans and fans klixon can be monitored by means of fans ack signals: MotFanAck (10.06) and ConvFanAck (10.�0).
c: OFF�, OFF3 Stop function: Beside ON/OFF and START/STOP the drive is equipped with two additional stop functions OFF� and OFF3 accor-ding Profibus standard. OFF3 is a scalable stop function (rampstop, max torque stop, dynamic braking …) to perform stop category 1. This function should be connected to the E-STOP button without any time delay. In case of ramp stop selection the K 15 timer relay must be set longer than EStopRamp (��.04). For COAST selection the drive opens the main contactor immediately.
OFF� switches off DC current as fast as possible and pre-pares the drive for opening main contactor or drop down mains supply. For a normal DC motor load the time to switch OFF the DC current is below �0 ms. This function should be connected to all signals and safety functions opening the main contactor. This function is important for 4-quadrant drives. Do not open main contactor during regenerative current.
The correct sequence is 1. switch off regenerative current �. then open the main contactor
In case of E-STOP is hit, the information is transferred to the converter via digital input 5. In case of (rampstop, or max
START, STOP and E-STOP controltorque selection) the converter will decelerate the motor and then open main contactor.If the drive has not finished the function within the K15 timer setting, the drive must get the command to switch OFF the current via K16. After K16 timer set has elapsed the main contactor is opened independent of the drives status.
K16
K15 K16
K15
DI4
K15
X6:9
CON-4
S1
1
2
Anschl_special_a.dsf
EMER.STOP
ELEC.DISCONN.
Blockcurrentcommand
Timer K15
Timer K16
Stop-Mode_a.dsf
E-STOP
speed
Block current control
K1 main contactor
E-Stop ramp Coast
E-Stop reaction
133ADW000191R0401 DCS800 Quick guide e d
1. GeneralIn operation, drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also moving or rotating parts, as well as hot surfaces.
In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation, there is the danger of serious personal injury and damage to property.
For further information, see documentation.
All operations serving transport, installation and commissioninng as well as maintenance are to be carried out by skilled techni-cal personnel (Observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC 664 or DIN/VDE 0110 and national accident prevention rules!).
For the purposes of these basic safety instructions, “skilled technical personnel” means persons who are familiar with the installation, mounting, commissioning and operation of the product and have the qualifications needed for the performance of their functions.
2. Intended useDrive converters are components designed for inclusion in elec-trical installations or machinery.
In case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions of the directive 89/39�/EEC (Machinery Safety Directive - MSD). Account is to be taken of EN 60�04.
Commissioning (i.e. the starting of normal opertion) is admissible only where conformity with the EMC directive (89/336/EEC) has been established.
The drive converters meet the requirements of the low-voltage directive 73/�3/EEC. They are subject to the harmonized stand-ards of the series prEN 50178/DIN VDE 0160 in conjunction with EN 60439-1/ VDE 0660, part 500, and EN 60146/ VDE 0558.
The technical data as well as information concerning the sup-ply conditions shall be taken from the rating plate and from the documentation and shall be strictly observed.
3. Transport, storageThe instructions for transport, storage and proper use shall be complied with.
The climatic conditions shall be in conformity with prEN 50178.
4. InstallationThe installation and cooling of the appliances shall be in accord-ance with the specifications in the pertinent documentation.
The drive converters shall be protected against excessive strains. In particular, no components must be bent or isolating distances altered in the course of transportation or handling. No contact shall be made with electronic components and con-tacts.
Drive converters contain electrostatic sensitive components which are liable to damage through improper use. Electric components must not be mechanically damaged or destroyed (potential health risks).
5. Electrical connectionWhen working on live drive converters, the applicable national accident prevention rules (e.g. VBG 4) must be complied with.The electrical installation shall be carried out in accordance with the relevant requirements (e.g. cross-sectional areas of conduc-tors, fusing, PE connection). For further information, see docu-mentation.
Instructions for the installation in accordance with EMC require-ments, like screening, earthing, location of filters and wiring, are contained in the drive converter documentation. They must always be complied with, also for drive converters bearing a CE marking. Observance of the limit values required by EMC law is the responsibility of the manufacturer of the installation or machine.
6. Operation Installations which include drive converters shall be equipped with additional control and protective devices in accordance with the relevant applicable safety requirements, e.g. Act respecting technical equipment, accident prevention rules etc. Changes to the drive converters by means of the operating software are admissible.
After disconnection of the drive converter from the voltage supply, live appliance parts and power terminals must not be touched immediately because of possibly energized capacitors. In this respect, the corresponding signs and markings on the drive converter must be respected.
During operation, all covers and doors shall be kept closed.
7. Maintenance and servicingThe manufacturer’s documentation shall be followed.
Keep safety instructions in a safe place!
Safety and operating instructions
for drive converters DCS / DCF / DCR(in conformity with the low-voltage directive 73/23/EEC)
143ADW000191R0401 DCS800 Quick guide e d
After inserting the DCS800 CD all programs and documentation necessary to work with the DCS800 will be automatically installed. This includes:1. DriveWindow Light for parameterization, commissioning and
service�. Hitachi FDT �.� for firmware download 3. Installation CD of DCS800 Drive for e.g. DWL Wizard, ABB
documents4. CoDeSys for 61131 application programmingAttention:If You do not want to install a certain program just skip it by using Cancel at the beginning of the program’s wizard.
If the installation routine does not start automatically:- Go to Start/Run and browse for setup.exe on the CD. Now start
the installation by confirming with OK- Compact installtion for DriveWindow Light + Commsioning
Wizard + DriveWindow Light AP is reccomended
Steps to connect Drive to PC • The documentation can be found under C:\ABB\DCS800\Docu • Remove design cover from the converter module
Remove the DCS800 Control Panel if Connect drive (X34) to your PC COM portpresent. Depress the locks to remove the cover
• Start DriveWindow Light PC tool Check the communication setting of your COM port
If You use USB to COM port interface double check the active COM enabled by USB
Start => Settings => Control Panel => System => Hardware => Device Manager
COM address of USB interface can change after the next boot procedure or after disconnecting and reconnecting of the USB interface.
Utilize DriveWindow Light or DCS800 Panel Wizard continue with chapter Commissioning in this manual.
For commissioning by DriveWindow find a workspace descripti-on in the DCS800 Firmware manual.
Installing the DCS800 PC tools on Your computer
153ADW000191R0401 DCS800 Quick guide e d
Commissioning
Danger! High voltage: this symbol warns of high voltages which may result in injuries to persons and/or damage to equipment. Where appropriate, the text printed adjacent to this symbol describes how risk of this kind may be avoided.
General warning: this symbol warns of non-elec-trical risks and dangers which may result in serious or even fatal injuries to persons and/or damage to equipment. Where appropriate, the text printed adjacent to this symbol describes how risk of this kind may be avoided.
General instructions• This short commissioning refers to Chapter 5 Con-
nection examples of this publication.• Safety and operating instructions - see chapter 6
of this publication.• Recommendations for motor and field voltages see
Technical catalogue.• In accordance with DIN 57 100 Part 7�7 / VDE 0100
Part 7�7, precautions must be taken to enable the drive to be shut down, e.g. in the event of danger. The unit’s digital inputs or the control panel are not sufficient as the sole measure for this purpose!
Warning of electrostatic discharge: this symbol warns you against electrostatic discharges which may damage to unit. Where appropriate, the text printed adjacent to this symbol describes how risk of this kind may be avoided.
NEC motor overload protectionThe DCS800 provides a solid-state motor overload protection in accordance with the NEC. The overload protection (e.g. protection level in percent of full-load motor current) can be adjusted by parameters in group 31 and group 99.The instructions can be found in chapter Motor thermal model of the DCS800 Firmware manual.
Preparations • Check unit for any damage!• Install unit and wire it up• Supply voltage level / Rated value correct for elec-
tronics and fan? • Supply voltage level / Rated value correct for arma-
ture-circuit converter? • Supply voltage level / Rated value correct for field
supply? • Wiring / cross-sections, etc. correct?• EMERGENCY STOP functioning properly?• COAST STOP functioning properly?
Start the wizard in DriveWin-dow Light:
For basic commissioning press the Start button or select a specific assistant:
7. Field weakening assistant6. Autotuning speed controller5. Speed feedback assistant
4. Autotuning armature current controller3. Autotuning field current controller
2. Macro assistant1. Name plate data
Next >
Next >
Next >
Next > Next >
Next >
Select specific assistant & press Next
Wiz select.dsf
For more information about the wizard, parameters faults and alarms press the Help button!
163ADW000191R0401 DCS800 Quick guide e d
Display overview
The following table summarizes the button functions and displays of the DCS800 Control Panel (DCS CP).
DCS800 QG pan ov_a.dsf
With USISel (16.09) it is possible to limit the amount of displayed parameters!
General display featuresFollowing modes are available in the MAIN MENU:
1. Parameters mode�. Start-up assistants mode
a. Name plate datab. Macro assistantc. Autotuning field current controllerd. Autotuning armature current controllere. Speed feedback assistant
(Tacho fine tuning not available)f. Autotuning speed controllerg. Field weakening assistant
(only used when maximum speed is higher than base speed)
3. Macros mode (currently not used)4. Changed parameters mode (compare to default and
display changed parameters)5. Fault logger mode (Display fault history)6. Clock set mode7. Parameter backup mode
• copy active parameter set from the drive into the DCS800 Control Panel (only in local mode) • copy parameter set from DCS800 Control Panel into the drive (only in local mode)
8. I/O settings mode (currently not used)
173ADW000191R0401 DCS800 Quick guide e d
Dimensional drawings
Dimensional drawings of the DCS800 are shown below. The dimensions are given in milllimeters.
Module D1DCS800-S01-00�0DCS800-S01-0045DCS800-S01-0065DCS800-S01-0090DCS800-S01-01�5
DCS800-S0�-00�5DCS800-S0�-0050DCS800-S0�-0075DCS800-S0�-0100DCS800-S0�-0140
Module D2DCS800-S01-0180DCS800-S01-0�30
DCS800-S0�-0�00DCS800-S0�-0�60
Module D3DCS800-S01-0315DCS800-S01-0405DCS800-S01-0470
DCS800-S0�-0350DCS800-S0�-0450DCS800-S0�-05�0
600 V typesDCS800-S01-0�90DCS800-S0�-03�0
S = 5 mmS = 10 mm
S S
H
A B
A B C D E F G H
4x45=18086
32.5 45 64
.5
C1 U1 V1 W1 D1
10
270
225
48.5
for size D1for size D2...D3
direction of air flow
screw M6fan terminal
earthingpoint screw
Size Weight
D1toD3_dim_b.dsf
E
FG
10.5
T2
T1
CD
43.5
8.7
9
20
Power connection
Field and power supply terminals
Signal terminals
Mou
ntin
g di
rect
ion
310
for
size
D1/
D2
400
for
size
D3
Min
imum
Bot
tom
cle
aran
ce
T2
= 10
0mm
for
size
D1
T2
= 15
0mm
for
size
D2/
D3
Min
imum
Top
cle
aran
ce
T1
= 15
0mm
for
size
D1
T1
= 25
0mm
for
size
D2/
D3
183ADW000191R0401 DCS800 Quick guide e d
Module D4DCS800-S01-0610DCS800-S01-0740DCS800-S01-0900
DCS800-S02-0680DCS800-S02-0820DCS800-S02-1000
600 V typesDCS800-S01-0590DCS800-S02-0650
Weight appr. 38 kg
D4_dim_b.dsf
345
298
8.7
250
577
150
9
287.5(CON-4)240(PIN-4)
195.5147.5
25 2042
fan terminal
min
. Top
cle
aran
cem
in. B
otto
m c
lear
ance
Earthing M12
Direction of air flow
S = 10 mmS S
f. M648.5
270225
644
625
107
52
40
80 80
80 f. M12
45
U1 V1 W1C1 D1
for size D4
fan terminal
Power terminal: Busbar 40x5 mmWeight appr. 38 kg
193ADW000191R0401 DCS800 Quick guide e d
Firmware structure diagram
AC
W B
6
Pul
se e
ncod
er
Ana
log
tach
o
EM
F
M1B
aseS
peed
M1N
omV
olt
Ref
1Sel
(11
.03)
0 = open
Spe
edR
efE
xt1
2.17SpeedRefUsed
2.18
Jog2
(10
.18)
Jog1
(10
.17)
23.1
5
To torque control chainA
CW
1 B
4
M1E
ncM
easM
ode
M1E
ncP
ulse
No
M1T
achA
djus
t
M1T
acho
Vol
t100
0
Spe
edA
ctE
nc
Dire
ctS
peed
RefS
peed
Ref
3S
peed
Ref
4
Dro
opR
ate
24.0
2
Tor
qAcc
Com
pRef
Acc
eler
atio
nco
mpe
nsat
ion
Acc
Com
pDer
Tim
e
Acc
Com
pFilt
Tim
e
24.1
4
24.1
5
Spe
edC
orr
23.0
4
2.02
AC
W2
B10
Tor
qRef
1
Tor
qMin
All
Hol
dSpe
edC
trl
Spe
edS
tep
AC
W B
8
D23
.10
Tor
qRef
2
Bal
Spe
edC
trl
Bal
Ref
PI
24.1
1
PID
-con
trol
ler
Tor
qDer
Ref
Tor
qPro
pRef
Lim
iter
Tor
qMax
SP
C
Tor
qMin
SP
C
Tor
qInt
egR
ef
2.08
2.20
KpS
Val
Min
Spe
ed
TiS
Val
Min
Spe
ed
Der
ivT
ime
Der
ivF
iltT
ime
Tor
qRef
2 (2
.09)
24.1
7
24.1
0
24.0
9
24.0
6
24.0
5
24.0
4
24.0
3K
pS
KpS
Min
KpS
Wea
kp
KpS
Val
Min
Spe
ed
KpS
TiS
Min
Spe
ed
KpS
Wea
kpF
iltT
ime
TiS
TiS
InitV
alue
KpS
TiS
Min
Spe
edK
pS
TiS
24.1
3
24.1
2
24.2
0
24.1
9
24.1
8
p-p
art,
i -pa
rt
TiS
Val
Min
Spe
ed
spee
dK
pST
iSM
axS
peed
KpS
TiS
Max
Spe
ed
p-p
art
KpS
KpS
Min
KpS
Wea
kp
KpS
Val
Min
Spe
ed
TiS
Val
Min
Spe
ed
Der
ivT
ime
Der
ivF
iltT
ime
Tor
qRef
2 (2
.09)
KpS
KpS
Min
KpS
Wea
kp
KpS
Wea
kpF
iltT
ime
TiS
TiS
InitV
alue
KpS
TiS
Min
Spe
edK
pS
TiS
p-p
art,
i -pa
rt
spee
d
KpS
TiS
Max
Spe
ed
p-p
art
KpS
KpS
Min
KpS
Wea
kp
+-
Panel, DW, DWL
20.0
1
20.0
2
Spe
edR
ef23
01A
uxS
peed
Ref
AI1
…A
I6F
ixed
Spe
ed1
Fix
edS
peed
2M
otP
otA
uxR
ef-A
I1re
serv
edM
inA
I2A
I4M
axA
I2A
I4
Ref
1Mu
x (
11.0
2)
Ope
nC
lose
DI1
…D
I8M
CW
Bit1
1…B
it15
AC
W B
it12…
Bit1
5
2.30
Ref
2Sel
(11
.06)
0 =
open
Spe
edR
efE
xt2
Spe
edR
ef23
01A
uxS
peed
Ref
AI1
…A
I6F
ixed
Spe
ed1
Fix
edS
peed
2M
otP
otA
I2-A
I3A
I2+A
I3A
I2*A
I3M
inA
I2A
I4M
axA
I2A
I4
Ref
1Mu
x (
11.1
2)
Inve
rt11
02O
pen
Clo
seD
I1, …
, DI8
MC
W B
it11…
Bit1
5A
CW
Bit1
2…B
it 15
2.16
0000
2.01
Hol
d
Ram
p
Ram
pTim
eSca
le
Jog
Ram
p
JogD
ecT
ime
JogA
ccT
ime
22.1
2
22.1
3
23.0
2
23.0
3
2.32
Fix
edS
peed
1
Fix
edS
peed
2
Spe
edR
ef2
E S
topR
amp
Sha
peT
ime
Var
Slo
peR
ate
Bal
Ram
pOut
Ram
pByp
ass
Bal
Ram
pRef
dv_d
t
Acc
/Dec
/Sha
pe
Spe
edR
ampO
ut
Spe
edA
ctE
MF
Spe
edA
ctT
ach
inte
rnal
sca
ling:
Spe
edS
cale
Act
(2.
29)
== 2
0000
Mot
Spe
ed
1 se
cond
Filt
er
Mot
Spe
edF
ilt
Win
derS
cale
Pro
cSpe
ed
Spe
edE
rrF
ilt
Win
dow
Intg
On
Win
Wid
thP
os
Win
Wid
thN
eg
Win
dow
Ctr
lMod
e
Win
dow
con
trol
2.03
Spe
edE
rrN
eg
23.0
6
(-1)
-
23.1
2
23.0
7
23.0
8
23.0
9
Spe
ed m
easu
rem
ent
Ext
erna
l
M1S
peed
FbS
el
+
20.0
2
20.0
1
50.0
6
Filt
er
Spe
edF
iltT
ime
Acc
Tim
e1
Dec
Tim
e1
Tor
qMax
All
2.19
-
Tor
que
sele
ctor
= A
dd-
Spe
ed r
efer
ence
sel
ectio
nS
peed
ref
eren
ce s
elec
tion
Spe
ed r
amp
Spe
ed a
ctua
l sel
ectio
nS
peed
act
ual s
elec
tion
Spe
ed c
ontr
olle
rS
peed
con
trol
ler
SP
EE
D R
EF
ER
EN
CE
CH
AIN
SP
EE
D C
ON
TR
OL
DCS800_Fw_structure_diagram_rev_d.dsf
2.31
Loca
l
AC
WB
2
MC
W B
4
MC
W B
6
MC
W B
5
22.0
3
22.0
4
22.0
5
22.0
7
22.0
8
22.0
1
22.0
2
AC
WB
3
MC
W B
8, B
9
23.0
123
.13
23.0
223
.03
23.0
123
.13
23.0
223
.03
Lim
iter
M1S
peed
Min
M1S
peed
Max
Lim
iter
M1S
peed
Max
M1S
peed
Min
+
2.07
2.05
2.04
2.06
20.0
7
20.0
8
2.09
50.0
4
50.0
2
99.0
2
99.0
4
50.1
2
50.1
3
1.03
1.02
1.05
50.0
3
1.04
50.1
7
1.011.
41
Filt
er
AI1
Dire
ct+
AI2
Dire
ct+
+
�03ADW000191R0401 DCS800 Quick guide e d
20.1
3M
1Cur
Lim
Brd
g2
Min
Tor
qUse
dMax
Sel
(20
.18)
Tor
qMax
20.0
5A
I1, …
, AI6
Tor
qMax
Tor
qUse
dMax
Tor
qUse
dMin
Lim
6
6
Tor
qLim
Act
Tor
qRef
A25
01
AI1
…A
I6
Tor
qRef
A S
el (
25.1
0)
+ +
0 01
2 34
5
Tor
que
sele
ctor
Min
3
Max
4
Tor
qRef
Ext
2.24
Tor
qGen
Max
Tor
qRam
pUp
Tor
qRam
pDow
n
Tor
que
ram
p
Lim
iter
Tor
qMax
Tre
f
Tor
qMin
Tre
f
from
spe
ed c
ontr
ol
Load
Com
p
Tor
que
limite
r
Tor
qMax
All
Tor
qMin
All
Gea
r ba
ckla
sh
com
pens
atio
nT
o ar
mat
ure
curr
ent c
ontr
ol
Tor
qMax
All
Tor
qMin
All
26.0
1T
orqS
el
Tor
qRef
A25
.01
Tor
qRef
4
25.0
2
Filt
er
Tor
qRef
A F
TC
25.0
3
Load
Sha
re
Tor
qRef
B
Add
5
Spe
ed 1
Tor
que
2T
orqR
ef3
Gea
rSta
rtT
orq
Gea
rTor
qTim
e
Gea
rTor
qRam
p
Tor
qUse
dMin
Sel
(20
.19)
Tor
qMin
20.0
6A
I1, …
, AI6
Neg
ate
[(-1
) *
(2.2
2)]
Tor
qMin
M1C
urLi
mB
rdg1
Flu
xRef
Fld
Wea
k
Max
Tor
qRef
2
Tor
qRef
1
Not
Use
dD
I1, …
, DI1
1M
CW
Bit
11, …
, MC
W B
it15
AC
W B
it 12
, …, A
CW
Bit
15
Tor
qMux
(26
.05)
Tor
qSel
2601
(0…
6)S
peed
/Tor
q (1
or
2)S
peed
/Min
(1
or 3
)S
peed
/Max
(1
or 4
)S
peed
/Lim
it (1
or
6)
Tor
qMux
Mod
e (2
6.04
)
+
+
Tor
qCor
r
Tor
qRef
Use
d
Not
Use
dA
I1, …
, AI6
Tor
qCor
rect
(26
.15)
+T
orqu
e re
fere
nce
Tor
que
sele
ctio
nT
orqu
e lim
itatio
n
TO
RQ
UE
CO
NT
RO
L C
HA
IN
25.0
4
25.0
5
25.0
6
20.0
9
20.1
0
2.19
2.20
2.09
2.08
2.10
26.0
2
20.0
5
20.1
2
3.24
2.11
26.0
8
26.0
9
26.1
0
2.22
20.2
2
2.19
2.20
2.26
2.14
2.13
20.0
6
2.23
Pan
el, D
W, D
WL
OnO
ff1
Com
man
dSel
10.0
1
Han
d/A
uto
Off2
E S
top
Sta
rtS
top
AN
D
Res
et
Use
dM
CW
(7.
04)
Bit0
On
(Off1
N)
Bit1
Off2
N (
Coa
st S
top)
Bit2
Off3
N (
E-S
top)
Bit3
Run
Bit4
Ram
pOut
Zer
oB
it5 R
ampH
old
Bit6
Ram
pInZ
ero
Bit7
Res
et
Bit8
Inch
ing1
Bit9
Inch
ing2
Bit1
0 R
emot
eCm
dB
it11…
Bit1
5 au
x. c
ontr
ol
Mai
nC
trlW
ord
(7.
01)
Bit0
On
(Off1
N)
Bit1
Off2
N (
Coa
st S
top)
Bit2
Off3
N (
E-S
top)
Bit3
Run
Bit4
Ram
pOut
Zer
oB
it5 R
ampH
old
Bit6
Ram
pInZ
ero
Bit7
Res
et
Bit8
Inch
ing1
Bit9
Inch
ing2
Bit1
0 R
emot
eCm
dB
it11…
Bit1
5 au
x. c
ontr
ol
AB
B D
rive
prof
ile c
ontr
ol
10.1
5
10.0
8
10.0
9
10.1
6
10.0
3
Loca
l
Loca
l
Loca
l
Loca
l
Loca
l
10.0
8
10.0
9
Off2
E S
top
10.0
7
AN
D
OR
OR
Au
xCtr
lWo
rd (
7.03
)A
uxC
trlW
ord
(7.
02)
Bit0
Res
tart
Dat
aLog
Bit1
Trig
Dat
aLog
Bit2
Ram
pByp
ass
Bit3
Bal
Ram
pOut
Bit4
Lim
Spe
edR
ef4
Bit5
res
erve
dB
it6 H
oldS
peed
Ctr
lB
it7 W
indo
wC
trl
Bit8
Bal
Spe
edC
trl
Bit9
Syn
cCom
man
dB
it10
Syn
cDis
able
Bit1
1 R
eset
Syn
cRdy
Bit1
2 au
x. c
ontr
olB
it13
aux.
con
trol
Bit1
4 au
x. c
ontr
olB
it15
aux.
con
trol
Bit0
res
erve
dB
it1 r
eser
ved
Bit2
res
erve
dB
it3 r
eser
ved
Bit4
Dis
able
Brid
ge1
Bit5
Dis
able
Brid
ge2
Bit6
res
erve
dB
it7 r
eser
ved
Bit8
Driv
eDire
ctio
nB
it9 r
eser
ved
Bit1
0 D
irect
Spe
edR
efB
it11
rese
rved
Bit1
2 F
orce
Bra
keB
it13
rese
rved
Bit1
4 re
serv
edB
it15
Res
etP
IDC
trl
Dri
ve L
og
ic
Fau
ltsA
larm
sM
otS
peed
Off1
Mod
eS
topM
ode
E S
topM
ode
Fly
Sta
rtF
anD
lyM
ainC
ontC
trlM
ode
Fld
Hea
tSel
Cu
rCtr
lSta
t1 (
6.03
)
Bit0
Fan
sOn
Cm
d.B
it1 r
eser
ved
Bit2
res
erve
dB
it3 m
otor
hea
ting
Bit4
fiel
d di
rect
ion
Bit5
Fie
ldO
n C
md.
Bit6
dyn
amic
bra
king
Bit7
Mai
nCon
tact
orO
n C
md
Bit8
Dyn
amic
Bra
king
On
Cm
d
Bit9
driv
e ge
nera
ting
Bit1
0 re
serv
edB
it11
firin
g pu
lses
Bit1
2 co
ntin
uous
cur
rent
Bit1
3 ze
ro c
urre
ntB
it14
DC
-bre
aker
trip
cm
d
Bit1
5 D
C-b
reak
er tr
ip c
md
Mai
nS
tatW
ord
(8.
01)
Bit0
Rdy
On
Bit1
Rdy
Run
Bit2
Rdy
Ref
Bit3
Trip
ped
Bit4
Off2
NS
tatu
sB
it5 O
ff3N
Sta
tus
Bit6
OnI
nhib
ited
Bit7
Ala
rmB
it8 A
tSet
poin
tB
it9 R
emot
eB
it10
Abo
veLi
mit
Bit1
1 re
serv
edB
it12
rese
rved
Bit1
3 re
serv
edB
it14
rese
rved
Bit1
5 re
serv
ed
Au
xSta
tWo
rd (
8.02
)
Bit0
Dat
aLog
Rea
dyB
it1 O
utO
fWin
dow
Bit2
E-S
topC
oast
Bit3
Use
r1B
it4 U
ser2
Bit5
Syn
cRdy
Bit6
Fex
1Act
Bit7
Fex
2Ack
Bit8
Bra
keC
md
Bit9
Lim
iting
Bit1
0 T
orqC
trl
Bit1
1 Z
eroS
peed
Bit1
2 E
MF
Spe
edB
it13
Fau
ltOrA
larm
Bit1
4 D
riveD
irect
ionN
egB
it15
Aut
oRec
losi
ng
1.04
21.0
121
.03
21.0
421
.10
21.1
421
.16
21.1
8
97.0
1T
ypeC
ode=
2-Q
0%
�13ADW000191R0401 DCS800 Quick guide e d
44.0
944
.10
44.0
744
.08
is s
et to
max
imu
m f
lux
if
Fld
Ctr
lMod
e (4
4.01
) =
Fix
12-p
ulse
mas
ter
Loca
l
43.1
7
43.1
8
43.1
9
43.2
0
43.2
1
43.2
2
1.04
Ope
rMod
eSel
Par
Cha
nge
M1F
ldH
eatR
ef
Fld
Hea
tSel
M1A
rmL
M1A
rmR
Sel
Brid
ge6.
05M
1Nom
Fld
Cur
M1U
sedF
exT
ype
M1B
aseS
peed
If M
1Spe
edF
bSel
(50
.03)
= E
xter
nal,
then
Mot
Spe
ed (
1.04
) ca
n be
writ
ten
to.
Ope
rMod
eSel
(43
.01)
= F
ield
Con
v
Pw
rSup
plyR
efE
xt
M1F
ldR
efM
ode
Cur
Ref
311
Cur
Ref
Ext
AI1
…A
I6F
exC
urR
efF
luxR
efE
MF
Cur
Sel
(43
.02)
Flu
xRef
Fld
Wea
kC
urR
efS
lope
(43
.04)
di/d
t lim
itatio
nS
cale
20.1
2M
1Cur
Lim
Brd
g1
20.1
3M
1Cur
Lim
Brd
g2
Cur
Ref
Use
d
Cur
rent
con
trol
ler
Con
trol
Mod
eSel
M1K
pArm
Cur
M1T
iArm
Cur
M1D
isco
ntC
urLi
m
Mot
Cur
1.15
EM
F-c
alcu
latio
n
Arm
Alp
haM
in
Arm
Alp
haM
ax
Arm
Alp
ha
Firi
ng u
nit
43.1
4R
evD
ly
M1N
omV
olt
M1N
omC
ur
Mai
nsvo
ltage
mea
sure
men
t
Con
vert
ercu
rren
tm
easu
rem
ent.
Nom
Mai
nsV
olt
Mai
nsV
oltA
ctR
el
Mai
nsV
oltA
ct
Con
vCur
Act
Rel
Con
vCur
Act
1.11
1.12
1.15
1.16
M
Mot
or 1
Fie
ldcu
rren
tm
easu
rem
ent
Mot
1Fld
Cur
Rel
Mot
1Fld
Cur
1.29
1.30
Mot
or 1
fiel
d ex
cite
r
M1K
pFex
M1T
iFex
Fld
Cur
Flu
x40
Fld
Cur
Flu
x70
Fld
Cur
Flu
x90
Flu
x lin
eariz
atio
n
EM
F V
oltA
ctR
el
1.17
EM
F c
ontr
olle
r
KpE
MF
TiE
MF
Flu
x co
ntro
l
M1B
aseS
peed
Mot
Spe
ed
inte
rnal
sca
ling:
Mn
== 1
0000
Mm
ax= 3.
25 *
Mn
Flu
xRef
Fld
Wea
k
3.24
Flu
xRef
Sum
Cur
Ctr
lSta
t1(6
.03)
, B9
Flu
xRef
EM
F
Vol
tCor
r
Vol
tRef
Slo
pe
V r
efm
odifi
catio
n
Vol
tRef
2
Fld
Wea
kDyn
is s
et to
zer
oif
Fld
Ctr
lMod
e (4
4.01
) =
Fix
Fie
ldre
vers
al
from
torq
uelim
iter
EM
F In
tern
alV
oltR
efE
xtA
I1, …
, AI6
EM
F R
efS
el (
44.2
3)
EM
F C
trlP
osLi
m
EM
F C
trlN
egLi
m
97.0
9
Filt
erF
ilter
Mai
nsC
omp
Tim
e
Max
Cur
Lim
Spe
ed
Mot
Spe
ed
Arm
Cur
Lim
Spe
ed1
Arm
Cur
Lim
Spe
ed2
Arm
Cur
Lim
Spe
ed3
Arm
Cur
Lim
Spe
ed4
Arm
Cur
Lim
Spe
ed5
Mai
nsV
oltA
ctR
el
Uk
Firi
ngLi
mM
ode
Lang
uage
Mot
or d
ata
EM
F A
ctF
iltT
ime
44.2
5
44.2
6
Opt
iT
orqu
e
Vol
tRef
Ext
M1F
ldR
efE
xt
Arm
atur
ecu
rren
tm
easu
rem
ent
Con
vCur
Act
Rel
Flu
xCor
r
-++
Fld
Cur
Ref
M1
++
Arm
Vol
tAct
A
rmV
oltA
ctR
el
Cur
rent
lim
itatio
nB
ridge
inte
rnal
sca
ling:
I mot
nom
== 1
0000
I max
= 3.
25 *
Im
ot n
om
inte
rnal
sca
ling:
I fnom
== 1
0000
FIE
LD C
UR
RE
NT
CO
NT
RO
L(o
ne fi
eld
exci
ter)
M1P
osLi
mC
trl
Mai
nsV
oltA
ctR
el-
Rev
Vol
tMar
gin M
in
M1N
omV
olt
B9=
1
B9=
0
Vol
tRef
1
Arm
atur
e cu
rren
t con
trol
EM
F a
nd fl
ux c
ontr
olF
ield
cur
rent
con
trol
AR
MA
TU
RE
CU
RR
EN
T C
ON
TR
OL
Arm
atur
e cu
rren
t m
easu
rem
ent a
nd
mot
or d
ata
Fie
ld c
urre
nt
mea
sure
men
tF
ield
cur
rent
m
easu
rem
ent
Con
vNom
Vol
t4.
04
Con
vNom
Cur
4.05
3.24
43.0
33.
11
3.12
1.06
43.0
1
43.0
5
43.0
643
.07
43.0
8
43.2
4
1.11
43.1
3
43.1
2
20.1
5
20.1
4
3.13
99.0
2
99.0
3
99.1
1
99.1
2
99.0
4
99.1
0
99.0
1
1.14
1.13
43.0
9
43.1
0
97.2
5
44.2
1
1.11
99.0
244
.22
3.25
1.04
99.0
4
44.1
5
3.26
3.27
3.28
44.1
2
44.1
3
44.1
4
44.0
4
45.0
6
10.1
0
21.1
845
.05
44.0
2
44.0
3
3.30
45.0
2
44.2
7
��3ADW000191R0401 DCS800 Quick guide e d
�33ADW000191R0401 DCS800 Quick guide e d
3ADW 000 208 R0101
© C
opyr
ight
�00
7 A
BB
. All
right
s re
serv
ed.
3AD
W00
0191
R04
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.�00
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Spe
cific
atio
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ubje
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cha
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with
out n
otic
e.
ABB Automation ProductsWallstadter Straße 59685�6 Ladenburg • GERMANY
Phone +49(0)6�03-71-0Fax +49(0)6�03-71-7609www.abb.com/motors&[email protected]
DCS800 family
▅ Compact▅ Highest power ability▅ Simple operation▅ Comfortable assistants, e.g. for commissioning or
fault tracing▅ Scalable to all applications▅ Free programmable by means of integrated
IEC61131-PLC
▅ Individually adaptable to customer requirements▅ User-defined accessories like external PLC or auto-
mation systems can be included▅ High power solutions in 6- and 1�-pulse up to �0,000
A, 1,500 V▅ In accordance to usual standards▅ Individually factory load tested▅ Detailed documentation
▅ DCS800 module with all necessary accessories mounted and fully cabled on a panel
▅ Very fast installation and commissioning▅ Squeezes shut-down-times in revamp projects to a
minimum▅ Fits into Rittal cabinets▅ Compact version up to 450 A and Vario version up
to �,000 A
▅ Proven long life components are re-used, such as power stacks, (main) contactors, cabinets and cabling / busbars, cooling systems
▅ Use of up-to-date communication facilities▅ Increase of production and quality▅ Very cost-effective solution▅ Open Rebuild Kits for nearly all existing DC drives▅ tailor-made solutions for…
▅ BBC PxD ▅ BBC SZxD▅ ASEA TYRAK ▅ other manufacturers
DCS800-S modulesThe versatile drive for any application
�0 … 5,�00 ADC
0 … 1,160 VDC
�30 … 1,000 VAC
IP00
DCS800-A enclosed convertersComplete drive solutions
�0 … �0,000 ADC
0 … 1,500 VDC
�30 … 1,�00 VAC
IP�1 – IP54
DCS800-E seriesPre-assembled drive-kits
�0 … �,000 ADC
0 … 700 VDC
�30 … 600 VAC
IP00
DCS800-R Rebuild KitDigital control-kit for existing powerstacks
�0 … �0,000 ADC
0 … 1,160 VDC
�30 … 1,�00 VAC
IP00