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    Spatial variations of DCMD performance for desalinationthrough countercurrent hollow fiber modules

    Li-Hua Cheng, Ping-Chung Wu, Cho-Kai Kong, Junghui Chen*

    R&D Center for Membrane Technology and Department of Chemical Engineering,

    Chung Yuan University, Chungli 320, Taiwan

    Tel. 886(3)2654107; Fax 886(3)2654199; email: [email protected] 1 July 2007; accepted revised 25 September 2007

    Abstract

    To understand the spatial variations of the desalination behavior, a mathematical model is systematicallyformulated to simulate a direct contact membrane distillation (DCMD) with the hollow fiber module for desalina-tion. The model equation for the entire module is derived by integrating the mass, momentum and energy balanceson both feed and permeate sides with the permeate flux across the membrane. The property variations of feed and

    permeate sides along the length of the membrane module are thoroughly simulated. Sensitivity of the permeateflux and the thermal efficiency along the fiber length to operating conditions is further investigated over a range oftemperature and flow rate. It is shown that both permeate flux and thermal efficiency decrease along the fiberlength as the feed gets cooled down. Although the velocity variations of both streams are not big, the flow rateratio of the hot feed to the cold solution has a dramatic impact on the distribution of the permeate flux and thethermal efficiency along the fiber length. The effect analysis could potentially be applied to optimal design andscale-up of hollow fiber DCMD modules.

    Keywords: Direct contact membrane distillation; Hollow fiber module; Membrane distillation; Modeling;Simulation

    1. Introduction

    Membrane distillation (MD) is a thermally

    driven process, in which only vapor molecules

    are transported through porous hydrophobic

    membranes. The potential advantages of the MD

    process in comparison with the conventional

    processes lie in the lower operating temperature

    and the hydrostatic pressure, insensitivity to

    salt concentration, along with the merits in

    utilizing low-grade waste and/or alternative energy

    sources [1]. Although MD was introduced as a*Corresponding author.

    Presented at the Fourth Conference of Aseanian Membrane Society (AMS 4), 1618 August 2007, Taipei,

    Taiwan.

    Desalination 234 (2008) 323334

    0011-9164/08/$ See front matter# 2008 Published by Elsevier B.V.

    doi:10.1016/j.desal.2007.09.101

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    water desalination process in 1963, it is not

    industrially implemented on any large scale

    plants even today. Besides the development of

    membrane, the commercialization of the MD

    process will, to a large extent, depend upon theappropriate design of module. Compared with

    plate and frame modules, hollow fiber-based

    membrane devices for MD are more likely to

    be of considerable utility because they are

    simple, potentially scalable, and they can often

    pack a large membrane surface area per unit

    device volume without any need for a support-

    ing structure [2]. Hollow fiber module also

    shows the least temperature polarization among

    various types of membrane modules [3]. Some

    research on MD has employed hollow fibermembrane modules. For example, Gryta and

    Tomaszewska presented and verified the heat

    transport in MD capillary modules [4]. Lagana

    et al. developed a model of tubular membrane

    (with relative large fiber diameter) for effect

    evaluation of membrane morphology, such as

    thickness, elastic modules and pore radius distri-

    bution on permeate flux [5]. Hollow fibers of

    relatively larger wall thickness, considerable

    porosity and increased internal diameter werepreferred for the performance improvement of

    direct contact membrane distillation (DCMD) [6].

    Preliminary experimental MD investigations

    on a small scale using hollow fiber membranes

    illustrated by Li and Sirkar showed a remarkably

    high water vapor flux up to 79 kg/m2 h high

    module productivity [2].

    Although past research on MD has adopted

    hollow fiber module, modeling of hollow fiber

    MD modules has not been seriously and system-

    atically studied due to the complex nature ofthe MD process itself and the flow through fiber

    modules. The primary goal of currently available

    MD models is to predict the values of the

    permeate flux other than the estimation of the

    temperature and the concentration polarization

    coefficients [1]. El-Bourawi et al. pointed out

    the issue that only a mean temperature and a

    mean concentration were considered when

    modeling MD processes [1]. This will increase

    the risk of membrane pore wetting because of

    the hydrostatic pressure drop along the length

    of the membrane module. To simulate a hollowfiber MD module, three sub-models are required.

    Two sub-models are used to describe the flow on

    each side of the membrane, and the third model

    characterizes the separative properties of the

    membrane. A general approach to modeling

    membrane modules has been reported [7];

    however, the case study on MD has not been

    involved. For the commonly adopted type of the

    hollow fiber DCMD module, spatial variations

    of parameters, like temperature, velocity and

    concentration, etc. along the fiber length are ofconsiderable importance for modeling and its

    scale-up, which has not been thoroughly studied

    to our best knowledge. Furthermore, thermal

    efficiency, which depicts the fraction of energy

    used for the vaporization of water, is also an

    important factor for the evaluation of the MD

    process with the non-isothermal characteristics.

    It can be used as a criterion for improvement.

    In this paper, systematical model formulations

    of DCMD for desalination through countercur-rent hollow fiber modules are derived from

    rigorous mass, momentum and energy balances

    of both the feed and permeate sides coupled to

    the simultaneous mass and heat transfer across

    the membrane. The simulations can help us esti-

    mate the axial variation of properties, such as the

    feed and permeate flow rates, retentate and

    permeate temperatures, hydrostatic pressure, flux

    and thermal efficiency, etc. An attempt can be

    carried out to further understand the sensitivity

    of the process efficiency to operating conditionsalong the fiber length.

    2. Hollow fiber DCMD module model

    Hollow fiber modules contain a large number

    of membrane fibers housed in a module shell.

    Feed can be introduced on either the fiber or

    324 L.-H. Cheng et al. / Desalination 234 (2008) 323334

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    the shell side and permeate is withdrawn in aco-current or a countercurrent, where the latter

    is generally more effective [8]. A schematic

    representation of the flow pattern in a hollow

    fiber module with the fiber side feed and the

    countercurrent permeate stream is illustrated in

    Fig. 1. The zoom of the fiber shown at the bottom

    of Fig. 1 describes the transport of the water vapor

    from the feed side to the permeate side through

    the porous and hydrophobic membrane. The cor-

    responding variables are labeled on the module.

    To describe the hollow fiber module transportbehavior, the transport equations are derived for

    the retentate as well as for the permeate side of the

    module as the flux depends on both of the feed

    and permeate side conditions. For the simulation

    with reasonable computational expense, the fol-

    lowing assumptions for the transport equations

    are made to describe the flow on each side of the

    membrane: (i) steady incompressible flow, (ii)

    lubricating approximation at the feed side, (iii)

    negligible axial diffusion compared to convection,(iv) negligible channeling when the uniform flow

    exists and (v) negligible heat loss to environment.

    2.1. Feed side in tube

    On the basis of the momentum, mass and

    energy balances in the feed side, the following

    equations in terms of pressure (PF), velocity

    (vF), salt compositions (xFs ) and temperature

    (TF) are derived

    dPF

    dz

    32F

    d2ivF 1

    1

    VFdvF

    dz

    vF

    VF 2Ms

    s

    Mw

    w

    dxFsdz

    4Jdo

    MFd2i

    2

    xFsVF

    dvF

    dz

    vFMw

    w VF 2

    dxFsdz

    0 3

    dF

    vF

    CF

    p TF

    dz 4Q

    F

    Nd2i4

    where di and do are the inside and outside

    diameters of the fiber, respectively. CFp is the spe-

    cific heat of the feed. F andw are the densities

    of feed and water. VF is the feed molar volume.

    Jis the mass flux. Ms, Mw andMF are the mole-

    cular weights of salt, water and feed. F is theviscosity of the feed.

    2.2. Permeate side in shell

    In the permeate side, the differential equa-

    tions in terms of pressure (PP), velocity (vP) and

    temperature (TP) are derived

    dPp

    dz

    32P

    d2hvp 5

    dv

    P

    dz 4V

    P

    NJdoMP d2s Nd

    2o

    6

    dPvpCPp Tp

    dz

    QP

    d2s Nd2o

    7

    The composition term is neglected due to the

    nearly 100% rejection of non-volatile ionic

    r

    z

    vF

    m

    di d

    o

    vP

    ds

    RetentateFeed inlet

    Cooling water

    Permeate

    Permeate

    Permeate

    Retentate

    Fig. 1. Hollow fiber module with tube side feed flow.

    L.-H. Cheng et al. / Desalination 234 (2008) 323334 325

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    solutes in DCMD of desalination. dh is the

    hydraulic diameter of the shell, which is a func-

    tion of the packing density of the module ,

    dh 1 do and N

    dods

    2

    . ds is the inside

    diameter of the hollow module shell. N is the

    number of fibers. All the other variables are

    identical to those variables in the feed side, but

    the superscript is for the permeate side.

    2.3. Flux across the membrane

    The above two side modules are completely

    independent except for the coupling terms which

    describe energy flux (Q) and mass flux (J)through the membrane simultaneously occurring

    in the radial direction shown in Fig. 2, where TFmand TPm are temperatures at both sides of the

    membrane, respectively.

    2.3.1. Heat transfer

    The heat transfer process of DCMD includes

    the heat transferred through the boundary of the

    feed side (QF

    ) and the permeate side (QP

    ), andacross the membrane (Qm).

    (i) Within the boundary of the tube feed side:

    QF hFAFr TF TFm

    8

    where AFr

    1 and Ndi. The heat transfer

    coefficient in the tube side hF may be described

    in a number of ways. Only one of them is chosen

    here because of its relative simple form and wide

    adoption [4]:

    NuF hFdi

    kF

    1:62ReF0:33PrF0:33di

    L

    0:33ReF < 2100

    0:023ReF0:8PrF0:33 ReF ! 2100

    8>:9

    where ReF div

    FF

    Fand PrF

    CFp F

    kF.

    (ii) Across the membrane:

    Qm Amr JH km

    mTFm T

    Pm

    !10

    where Am

    r dlm=di and dlm is the log-meanradius difference of the fiber.H is the enthalpyof evaporation which is determined based on the

    mean temperature of feed and permeate side

    temperatures, TFm TPm

    =2 [9]. m is the mem-

    brane thickness. km is the thermal conductivity.

    km "kmg 1 " kms, " is the porosity andkmg andkms refer to the conductive coefficients

    of air within the membrane pore and solid

    membrane, respectively.

    (iii) Within the boundary of the shell cold side:

    QP hPAPr TPm T

    P

    11

    where APr do=di anddo is the outside diameterof the fiber. The heat transfer coefficient in the

    shell side of the hollow fiber module hP could

    be described by correlation similar to Eq. (9),

    m

    TF

    PF

    TP

    PP

    TF

    PF

    TP

    PP

    m

    m

    m

    m

    Membrane

    Vapor

    Vapor

    Vapor

    Fig. 2. Mass and heat transfers during MD.

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    but the heat transfer refers to the hydraulic

    diameter of shell dh [10].

    According to the energy conservation, at

    steady state, the amount of heat transferred

    through the above three phases is equal,

    QF Qm QP 12

    2.3.2. Mass transfer

    The mass transfer process in DCMD has two

    steps. The volatile component passes through

    the concentration boundary on the feed side of the

    membrane and then through the porous mem-

    brane itself. Since the mean free molecular path

    of saturated water vapor under typical DCMDoperating conditions is comparable to the typical

    membrane pore size used in MD, the Knudsen

    diffusion Molecular diffusion Poiseuilleflow transition [11] is chosen among the numerous

    expressions of mass transfer of MD.

    J R1K R1

    M

    1 R1P

    n oPFm P

    Pm

    13

    where PFm and PPm are the vapor pressures on

    the feed and permeate sides of the membrane.The difference of both pressures is the driv-

    ing force of the MD process. R1K CKMwRTm

    0:5,

    R1M CMDMw

    PaMRTm

    and R1P CP

    MwPmRTm

    . CK,

    CM, andCP represent the individual contribu-

    tion of Knudsen diffusion, molecular diffusion

    and Poiseuille flow, respectively. The diffusion

    coefficient D depends on temperature and pres-

    sure [11]. Water vapor pressures are calculated

    using the Antoine equation. The diffusion modelspresented above have to be modified to account

    for the reduction in vapor pressure caused by

    dissolved species. For dilute salt solutions,

    Raoults law can be used,

    PFm Psat 1 xFs

    14

    where Psat is the saturated vapor pressure of

    water at TFm . Based on the relationship of the

    mass and heat transfers through membrane,

    the temperatures (TFm andTPm) and the flux (J) are

    determined by solving the non-linear leastsquares optimization problem using MATLAB.

    2.4. Solution of model

    The hollow fiber module parameters used for

    the simulation are listed in Table 1. For full infor-

    mation, please refer to [11]. The coupled ordinary

    differential equations, including the flow on each

    side of the membrane and the characterization of

    hydrophobic membrane, are solved numericallywith the following boundary conditions

    For the feed side

    T0 TFin; v0 vFin; x

    Fs 0 xs;in;

    PFL P0 15

    For the permeate side

    TL TPin; vL vPin; x

    Ps0 0;

    Pp0 P0 16

    P0 is equal to the ambient atmospheric pressure

    at both outlets of the streams. In order to apply

    the numerical method to the operation in a

    Table 1

    Characteristics of the membrane module

    Hollow fiber membrane module PVDF

    Length of fibers (L, m) 0.34

    Shell diameter (ds, m) 0.03Number of fibers (N) 3000

    Inner diameter of fibers (di, mm) 0.30

    Membrane thickness (m, mm) 60Nominal pore diameter (mm) 0.2

    Packing density (, %) 60Porosity (", %) 75

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    countercurrent manner, the outlet condition for the

    permeate side on a trial basis should be estimated.

    It has to be found out if its entrance condition in

    Eq. (16) is satisfied. If not, make another guess and

    try again. The simulated system is repeated untilthe entrance condition is satisfied.

    3. Results and discussion

    3.1. Spatial variations

    3.1.1. Temperature variation

    The variations ofTF, TP, TFm andTPm as func-

    tions of the fiber length are shown in Fig. 3,

    where the corresponding operation condition is

    added to the caption. v

    F

    in andv

    P

    in are the volumeflow rates, and wFin is the mass fraction of salt

    in the feed inlet. All these temperatures change

    almost linearly along the fiber length. TF

    decreases from the inlet 343 K to outlet

    312.5 K, while TP increases from the inlet

    298 K to outlet 330 K. Because of the counter-

    current flow fashion, nearly constant transmem-

    brane temperature difference is maintained

    throughout the membrane module. It can be seen

    that with the temperature dropping by 30 K at

    the feed side, the transmembrane temperatureranges 36 K, whereas the temperature at the

    permeate side increases by 30 K.

    Fig. 3 also shows the obvious temperature

    polarization as the transmembrane temperature

    difference is almost equal to those at the bound-

    aries of the feed side and the permeate side. It

    might be alleviated by increasing the flow ratesof both feed and permeate.

    3.1.2. Velocity variation

    Fig. 4 shows the velocity variation of both

    retentate and permeate along the fiber length

    axial position. Because of the countercurrent flow

    fashion and the cumulative changes of permeate

    flux along the fiber length, the feed side velocity

    vF decreases from the inlet 0.472 m/s to the outlet

    0.455 m/s, while the permeate side velocity vP

    increases from the inlet 0.332 m/s to the outlet

    0.343 m/s. The relative small velocity variation

    at the permeate side is attributed to the larger

    cross-sectional area when the packing density

    is 0.6. The velocity variations of both retentate

    and permeate are not significantly big enough;

    however, they have great effect on the trans-

    membrane hydrostatic pressure.

    3.1.3. Hydrostatic pressure variation

    The bulk pressure along the length of module

    is a function of both fluid velocity and fiber

    length as expressed in Eqs. (1) and (5). Fig. 5

    0 0.05 0.1 0.15 0.2 0.25 0.3

    300

    305

    310

    315

    320

    325

    330

    335

    340

    345

    z, m

    T,

    K

    TF

    TP

    TF

    TP

    m

    m

    Fig. 3. Temperature as a function of the fiber length (TFin

    343 K, TPin 298 K, vFin v

    Pin 6 L/min, w

    Fin 0:025:

    0.45

    0.46

    0.47

    0.48

    z, m0 0.05 0.1 0.15 0.2 0.25 0.3

    0.33

    0.335

    0.34

    0.345

    vP,

    m/s

    vF,

    m/s

    vF

    vP

    Fig. 4. Velocity as a function of the fiber length (TFin

    343 K, TPin 298 K, vFin v

    Pin 6 L/min, w

    Fin 0.025).

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    shows the local hydrostatic pressure drop of both

    feed and permeate sides along the fiber length.

    When both outlets of retentate and permeate

    are required to be the ambient atmospheric pres-

    sure, the inlet feed pressure reaches 131 kPa

    while the inlet permeate pressure is 125 kPa.

    The relatively lower pressure drop at the perme-

    ate side is attributed to the countercurrent flow

    fashion, the cumulative permeate flux from the

    feed side to the permeate side as well as the

    relative larger cross-sectional area at the per-

    meate side with packing density of 0.6. Nazish

    et al. also reported the downstream pressure

    build-up in case of the hollow fiber module for

    pervaporation [12].

    Variation of hydrostatic pressure has no

    influence on flux since the DCMD driving force

    is the function of the vapor pressure difference

    between both membrane sides. However, it willincrease the risk of membrane pore wetting

    because membranes used in MD requires being

    non-wetting [1]. For a typical PVDF membrane

    contact angle of 130, the penetration pressure

    of a cylindrical of the maximum pore diameter

    1 mm is only 185 kPa. When longer fiber, 1.2 m,

    is adopted, for instance, liquid entry pressure

    of 185 kPa would have been reached when both

    inlet flow rates are maintained at 6 L/min. The

    effect of pressure drop may be reduced by

    increasing the fiber diameter or shortening

    the fiber length at the cost of high membrane

    area packing density. Therefore, there is a

    trade-off between the module volume and

    attained separation, showing the necessity to

    optimize the fiber dimensions for the hollow

    fiber DCMD module.

    3.1.4. Permeate flux and thermal

    efficiency variation

    As DCMD is a non-isothermal process, the

    properties of interests, the permeate flux Jzand the thermal efficiency z along the lengthof fiber should be computed locally. The thermal

    efficiency is defined as

    z JzHTz

    JzHTz kmm TFm z T

    Pm z

    17

    which depicts the fraction of energy that has

    been used for the vaporization of water.

    Fig. 6 shows the variations ofJz andzwith the fiber length. Both of them decrease

    0 0.05 0.1 0.15 0.2 0.25 0.3100

    105

    110

    115

    120

    125

    130

    135

    z, m

    P,

    kPa

    PF

    PP

    Fig. 5. Hydrostatic pressure as a function of the fiber

    length (T

    F

    in 343 K, TP

    in 298 K, vF

    in vP

    in 6 L/min,wFin 0:025).

    0 0.05 0.1 0.15 0.2 0.25 0.30

    5

    10

    15

    20

    J,

    kg/m2h

    z, m

    0

    0.2

    0.4

    0.6

    0.8

    J

    Fig. 6. Permeate flux and thermal efficiency as a

    function of the fiber length (TFin 343 K, TPin 298 K,

    vFin vPin 6 L/min, w

    Fin 0:025).

    L.-H. Cheng et al. / Desalination 234 (2008) 323334 329

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    along the fiber length because DCMD driving

    force comes from the vapor pressure difference

    between both membrane sides. Although the

    transmembrane temperature difference keeps

    almost constant as shown in Fig. 3, the vaporpressure difference has significantly changed

    since the vapor pressure with the Antoine

    Equation is an exponential depending on tem-

    perature. It can be seen that J(z) decreases from

    the inlet 18 to the outlet 3 kg/m2 h, which is

    corresponding to transmembrane difference of

    3 and 6 K as shown in Fig. 3, respectively.

    Because of the almost constant transmembrane

    temperature difference of 36 K, the conductive

    heat transfer keeps nearly unchanged. Therefore,

    with the decrease in Jz and the linear decreaseof H with the temperature along the fiber

    length, it is expected that z decreases linearlyaccording to Eq. (17) as shown in Fig. 6.

    3.1.5. Concentration variation

    The salinity of the retentate increases parabo-

    lically along the fiber length as shown in Fig. 7,

    in which wFS is the mass fraction of salt in the

    feed side. It is also attributed to the permeateflux changed along the fiber. Nevertheless, the

    change in salinity is very small because of single

    pass through the fiber.

    3.2. Effect of operating variables

    3.2.1. Effect of temperature

    In Fig. 8(a), the spatial variations of Jz

    change significantly with TFin, because the expo-

    nential increase of the vapor pressure of the feed

    0 0.05 0.1 0.15 0.2 0.25 0.30.025

    0.0252

    0.0254

    0.0256

    0.0258

    0.026

    0.0262

    z, m

    wF s

    Fig. 7. Retentate salinity as a function of the fiber

    length (TFin 343 K, TPin 298 K, v

    Fin v

    Pin 6 L/min,

    wFin 0:025).

    (a)

    0 0.05 0.1 0.15 0.2 0.25 0.30

    5

    10

    15

    20

    25

    30

    z, m

    J,

    kg/m2h

    TF

    in

    TF

    in

    =

    313 K

    323 K

    333 K

    343 K

    353 K

    (b)

    0 0.05 0.1 0.15 0.2 0.25 0.30

    0.2

    0.4

    0.6

    0.8

    1

    z, m

    =

    313 K

    323 K

    333 K

    343 K

    353 K

    Fig. 8. The effect of the inlet temperature of the feed

    solution on the spatial variations of (a) the permeate

    flux and (b) the thermal efficiency (TPin 298 K, vFin

    vPin 6 L/min).

    330 L.-H. Cheng et al. / Desalination 234 (2008) 323334

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    solution with temperature would increase the

    transmembrane vapor pressure difference as all

    the other involved parameters are maintained

    invariables. It is consistent with the general

    conclusion that the permeate flux increases asTFin increases when the whole fiber length is

    investigated. The higher z also occurs at

    the front of the fiber length as TFin increases

    (Fig. 8(b)). This indicates that it is not worthy

    to increase the fiber length without consider-

    ing z.As the feed temperature is kept constant and

    lowerTPin is adopted in Fig. 9(a), the transmem-

    brane vapor pressure difference at largerT

    TFm TPm and lowerT

    Fin would be the same as the

    one at smallerT and higherTFin in the case of

    higher TPin. It is because the transmembrane

    vapor pressure based on the Antoine equation

    has the exponential change in TFin. Therefore,

    lowering TPin may not increase permeate flux

    when the whole fiber length is investigated.

    Nevertheless, it decreases thermal efficiency as

    shown in Fig. 9(b). Hence, there is a trade-off

    between the permeate flux and the thermal effi-

    ciency as the permeate temperature increases.

    3.2.2. Effect of flow rate

    In Fig. 10, the spatial variations ofJz andz change dramatically along the fiber length

    at different vFin when vPin remains constant. It also

    indicates that Jz and z increase at the

    higher feed flow rate with the increase of vFin.

    The effect of feed velocity can increase the heat

    transfer coefficient and then reduce the tempera-ture and the concentration polarization effect at

    both boundary sides of bulk streams. On the other

    hand, because of the shorter retention time of the

    stream within the hollow fiber module, the higher

    transmembrane difference is maintained along

    the fiber length. Thus, this can increase the process

    driving force and yield higher permeate flux.

    The effect of stream velocity on the spatial

    variations ofJz andz demonstrates that the

    ratio of the hot feed to the cold solution plays animportant role in the distribution of transmem-

    brane temperature difference along the fiber

    length. When the ratio is lower than 1, the effec-

    tive fiber length reduces as shown in Fig. 10(a).

    For example, Jz decreases from the inlet22.5 kg/m2 h to almost 0 at the fiber length of

    0.15 m at the feed flow rate of 2 L/min and

    (a)

    0 0.05 0.1 0.15 0.2 0.25 0.3 0.350

    5

    10

    15

    20

    25

    z, m

    J,

    kg/m2h

    =

    290 K

    293 K

    298 K

    308 K318 K

    (b)

    0 0.05 0.1 0.15 0.2 0.25 0.30

    0.2

    0.4

    0.6

    0.8

    1

    z, m

    =

    290 K

    293 K

    298 K

    308 K

    318 K

    TPin

    TP

    in

    Fig. 9. The effect of the inlet temperature of cold water

    on the spatial variations of (a) the permeate flux and

    (b) the thermal efficiency (TFin 343 K, vFin v

    Pin

    6 L/min).

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    the permeate flow rate of 6 L/min. With the

    increase of the ratio, the permeate flux drop alongthe fiber length decreases gradually. When the

    ratio increases to more than 1, the Jz distribu-tion along the fiber length becomes even as

    shown in Fig. 10 (a), indicating the full utilization

    of the membrane area of the process.

    On the contrary, although both Jz andzchange along the fiber length at different vPin

    when vFin is maintained constant as shown in

    Fig. 11, the distribution of Jz could be chan-

    ged drastically throughout the whole fiberlength. When the flow rate of the hot feed is

    much greater than that of the cold solution, more

    permeate flux occurs at the end of the fiber

    length. This is because the larger transmem-

    brane temperature difference is maintained near

    the inlet of permeate, and the driving force

    reduces with the rapid temperature rise of

    (a)

    0 0.05 0.1 0.15 0.2 0.25 0.30

    5

    10

    15

    20

    25

    z,m

    J,

    kg/m2h

    vF

    in=

    2 L/min

    4 L/min

    6 L/min

    8 L/min10 L/min

    (b)

    0 0.05 0.1 0.15 0.2 0.25 0.30

    0.2

    0.4

    0.6

    0.8

    1

    z,m

    =

    2 L/min

    4 L/min

    6 L/min

    8 L/min

    10 L/min

    vF

    in

    Fig. 10. Spatial variations of the permeate flux (a) and

    the thermal efficiency (b) as a function of the inlet flow

    rate of the feed solution (vPin 6 L/min, TFin 343 K,

    TPin 298 K).

    (a)

    0 0.05 0.1 0.15 0.2 0.25 0.30

    5

    10

    15

    20

    25

    30

    z,m

    =

    2 L/min

    2.5 L/min

    3 L/min

    4 L/min

    6 L/min

    8 L/min

    10 L/min

    (b)

    0 0.05 0.1 0.15 0.2 0.25 0.30

    0.2

    0.4

    0.6

    0.8

    z,m

    =

    2 L/min

    2.5 L/min

    3 L/min

    4 L/min

    6 L/min

    8 L/min10 L/min

    J,

    kg/m2h

    vPin

    vPin

    Fig. 11. Spatial variations of the permeate flux (a) and

    thermal efficiency (b) as a function of the inlet flow

    rate of cold water (vFin 6 L/min, TFin 343 K, T

    Pin

    298 K).

    332 L.-H. Cheng et al. / Desalination 234 (2008) 323334

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    permeate along the fiber length. Similarly, when

    the flow rate of the hot feed is much lower than

    that of the cold solution, the lower Jz iscovered at the end of the fiber length. Therefore,

    to obtain higher productivity, the membranearea of the module should be fully utilized and

    the flow rate ratio of the hot feed and the cold

    solution should be appropriately adjusted.

    4. Conclusions

    The detailed DCMD model is developed by

    integrating the permeate flux through the mem-

    brane with rigorous mass, momentum and energy

    balance on both feed and permeate sides. In this

    paper, the use of the model is demonstrated toinvestigate complex spatial property variations

    of feed and permeate sides along the fiber length

    in a desalination system during DCMD.

    Even if nearly constant transmembrane tem-

    perature difference is maintained in the counter-

    current operation, both permeate flux and thermal

    efficiency decrease along the fiber length as the

    feed gets cooled down or the permeate is heated

    up. Although the velocity variations of both

    streams are not great, the risk of membranepore wetting increases dramatically because of

    the hydrostatic pressure build-up. Although the

    operating condition in DCMD processes can be

    adjusted any time, it is difficult to fully under-

    stand how well the process is operated. Further-

    more, the simulated DCMD results depicting the

    flow rate ratio of the hot feed to the cold solution

    has a dramatic effect on distribution of permeate

    flux and thermal efficiency along the fiber

    length. With the increase of the ratio, the effective

    fiber length increases, resulting in the increase ofboth the flux and the thermal efficiency.

    As shown in this paper, the detailed model is

    essential to the design of the DCMD module

    with the trade-off between the permeate flux and

    the thermal efficiency as the permeate condition

    varies. It is also necessary to optimize fiber

    dimensions and operating conditions so that the

    performance can be optimized in the hollow

    fiber DCMD system for the desalination. More-

    over, the channeling problem exists in the

    practical application when the longer fiber is

    applied. The model to be modified for optimaldesign of DCMD systems will be investigated

    in our future work.

    Acknowledgements

    This work was sponsored by the Center-

    of-Excellence Program on Membrane Technol-

    ogy, the Ministry of Education, Taiwan, R.O.C.

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