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Power Point Presentation On DC & Grounding connection in BTS site Prepared By DIWAKAR MISHRA Monday, August 15, 2022 TECH VIDHYA 1
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DC & Grounding connection at bts site

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Page 1: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 1

Power Point Presentation

On

DC & Grounding connection in BTS site

Prepared By DIWAKAR MISHRA

Page 2: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 2

POWER PLANT

63A

63A

32A

32A

16A

16A

10A

10A

6A 6A

6A 6A

6A P N E

35 or 50 sq. mm power cable

Bus Bar

Alarm Panel

MCB BTS

4 pair pcm cable To DDF for External Alarm

63 A Fuse 63 A

2C 4.5 or 6 sq. mmTo DDF

3C 4.5 sq. mmFrom ACDB

35 or 50 sq. mm power cable

25 or 35 sq. mm grounding cable to IGB

P S U 1 P S U 2 P S U 3 P S U 4 P S U 5

Page 3: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 3

o POWER PLANT MANAGES DC POWER REQUIREMENTS OF EQPTs AT THE SITE.o IT PROVIDES FAIL SAFE -48 V DC SUPPLY FOR ALL EQPTs. o SUB UNITS OF POWER PLANTS ARE :

BATTERY BANK PSU ALARM PANEL MCB FRAME BUS BAR FUSE

o POWER PLANT IS CONNECTED TO 48 V BATTERY BANK AS WELL AS 230 V AC POWER SUPPLY FROM ACDB.

o WHEN AC MAINS IS AVAILABLE, POWER SUPPLY UNIT CONVERTS IT TO 48 V DC.o +48 V FROM PSU IS TERMINATED TO COMMON BUS BAR WHICH IS FURTHER CONNECTED TO

IGB FOR GROUNDING.o –48 V SUPPLY IS CONNECTED TO FUSE TERMINAL WHICH IS ALSO CONNECTED TO –ve O/P

TERMINAL OF BATTERY BANK. o WHEN AC IS AVAILABLE, PSU PROVIDES DC SUPPLY TO EQPT AS WELL AS TO BATTERY BANK FOR

CHARGING.

Page 4: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 4

o WHEN AC MAINS FAILS OR GOES UNDER/OVER VOLTAGE, BATTERY BANK SUPPLIES 48 V DC TO ALL EQPTs.

o -ve TERMINAL OF BATTERY BANK IS TERMINATED ON FUSE AND FURTHER CONNECTED TO A FRAME OF MCBs.

o +ve TERMINAL OF BATTERY BANK IS TERMINATED ON BUS BAR WHICH IS FURTHER CONNECTED TO IGB FOR GROUNGDING.

o BATTERY SUPPLY IS ALWAYS USED FOR POWER BACKUP.o BATTER OR CELL IS THE ONLY SOURCE OF PURE DC VOLTAGE.o O/P OF THE RECTIFIRE , PSU OR SMPS IS NEAR TO PURE VOLTAGE.

Page 5: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 5

DC CONNECTIONS:

BATTERY BANK TO POWER PLANT

OBJECTIVE : TO CONNECT POWER PLANT WITH BATTERY BANK. MATERIAL REQUIRED :

o 35 sq. mm OR 50 sq. mm POWER CABLE – 3 Mo LUGS – RING TYPES – 03, PIN TYPE – 01o NUT/BOLT – 10 NO – 03 PAIRo WASHER – 2 NORMAL AND 2 PRESSURE TYPE FOR EACH NUT BOLT.o PVC TAPE – RED AND BLACKo LABLES AND CABLE TIES

FUSE

BUS BAR

BATTERY BANK

POWER PLANT

Page 6: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 6

CONNECTION PROCEDURE: o CONNECT ONE END OF RED CABLE TO THE BUS BAR FIRST BY USING RING LUG AND

10 NO NUT/BOLT. o CONNECT ONE END OF THE BLACK CABLE TO THE FUSE TERMINAL.o CONNECT ANOTHER END OF THE RED CABLE TO POSITIVE TERMINAL OF BATTERY

BANK BY USING RING LUG AND 10 NO NUT/BOLT.o CONNECT ANOTHER END OF BLACK CABLE TO THE NEGATIVE TERMINAL OF

BATTERY BANK BY USING RING LUG AND 10 NO NUT/BOLT.o USE PVC TAPE ON CRIMPED PORTION OF THE LUGS.o USE 4 WASERS ON EACH NUT/BOLT.o USE CABLE TIES FOR ROUTING OF POWER CABLES.

o OUTER INSULATION OF CABLES AT BOTH ENDS SHOULD BE REMOVED. o LUGS SHOULD BE CRIMPED PROPERLY.o THERE SHOULD NOT BE ANY GAP BETWEEN CABLE AND LUGS.o PVC TAPE SHOULD BE USED PROPERLY ON CRIMPED PORTION OF THE LUG.o AT EVERY NUT & BOLTS 2 NORMAL 2 SPRING WASHER SHOULD BE USED.o ROUTING OF POWER CABLE SHOULD BE STRAIGHT.o BOTH THE POWER CABLE SHOULD BE ROUTED TOGATHER.

QUALITY CHECK POINTS:

Page 7: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 7

o THERE SHOULD NOT BE ANY CROSS ROUTING OF POWER CABLE.o BOTH THE POWER CABLE SHOULD NOT CROSS EACH OTHER.o POWER CABLE SHOULD NOT BE ROUTED ALONG WITH ANY SIGNAL CABLE.o USELESS PORTION OF CABLE TIES SHOULD BE CUT AND EDGE SHOULD BE SMOOTHEN.o THERE SHOULD NOT BE ANY LOOP AT POWER PLANT AND BATTERY BANK END.o BOTH THE POWER CABLES SHOULD BE PROPERLY ROUTED EITHER WITH BODY OF POWER PLANT

OR THROUGH PATH PROVIDED ON POWER PLANT.o LABELLING SHOULD BE PROVIDE AT BOTH END OF POWER CABLES.

Page 8: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 8

DC CONNECTIONS:

BTS TO POWER PLANT

OBJECTIVE : TO CONNECT BTS TO POWER PLANT MATERIAL REQUIRED :

o 35 sq. mm OR 50 sq. mm POWER CABLE – 10 Mo LUGS – RING TYPES – 03, PIN TYPE – 01o NUT/BOLT – 10 NO – 03 PAIRo WASHER – 2 NORMAL AND 2 PRESSURE TYPE FOR EACH NUT BOLT.o PVC TAPE – RED AND BLACKo LABLES AND CABLE TIES

MCB

BUS BAR

BTSPOWER PLANT

Page 9: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 9

CONNECTION PROCEDURE: o CONNECT ONE END OF RED CABLE TO THE BTS TOP FIRST BY USING RING LUG AND

16 NO NUT/BOLT. o CONNECT ONE END OF THE BLACK CABLE TO THE NEGATIVE TERMINAL OF THE BTS

BY USING RING LUG AND 10 NO NUT/BOLT.o CONNECT ANOTHER END OF THE RED CABLE TO BUS BAR BY USING RING LUG AND

10 NO NUT/BOLT.o CONNECT ANOTHER END OF BLACK CABLE TO 63 A MCB BY USING PIN LUG.o USE 4 WASERS ON EACH NUT/BOLT.o USE CABLE TIES FOR ROUTING OF POWER CABLES.

o INSULATION OF THE CABLES AT ENDS SHOULD BE REMOVED COMPLETELY.o LUGS SHOULD BE CRIMPED PROPERLY.o INSULATION SHOULD BE PROVIDED ON THE CRIMPED PORTION OF LUG.o THERE SHOULD NOT BE ANY GAP BETWEEN CABLE AND LUGS.o AT EVERY NUT & BOLTS 2 NORMAL AND 2 PRESSURE WASHER SHOULD BE USED .o ROUTING OF POWER CABLE SHOULD BE STRAIGHT AND TIGHT.

QUALITY CHECK POINTS:

Page 10: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 10

o POWER CABLE SHOULD BE ROUTED TOWORDS BACK-CENTRE OF THE EQPT FIRST.o FROM BACK CENTRE TO UPWARD IT SHOULD BE ROUTED ON PVC CHANNEL.o PVC CHL SHOULD BE FITTED AT CENTRE OF EQPT AND BE VERTICAL.o AT TOUCHING END ON CABLE TRY, CABLE TIES SHOULD BE USED.o ON HCT, CABLE TIE SHOULD BE USED AT EVERY STRIP AND IN CROSS KNOT MANNER.o KNOT OF THE CABLE TIES SHOULD BE AT THE TOP OF CABLE.o DIRECTION OF THE EACH KNOT SHOULD BE SAME.o USELESS PORTION OF CABLE TIES SHOULD BE CUT AND EDGE SHOULD BE SMOOTHEN.o THERE SHOULD NOT BE ANY CROSS ROUTING OF POWER CABLE.o BOTH THE POWER CABLE SHOULD NOT CROSS EACH OTHER.o POWER CABLE SHOULD NOT BE ROUTED ALONG WITH ANY SIGNAL CABLE.o THERE SHOULD NOT BE ANY LOOP AT BTS END IN POWER CABLE.o AT THE MCB END THERE SHOULD BE A SMALL LOOP IN POWER CABLE.o BOTH THE POWER CABLE SHOULD BE PROPERLY ROUTED EITHER WITH BODY OF POWER PLANT

OR THROUGH PATH PROVIDED.o LABELLING SHOULD BE PROVIDED AT BOTH END OF POWER CABLE.

Page 11: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 11

DC CONNECTIONS:

DDF TO POWER PLANT

OBJECTIVE : TO CONNECT DDF TO POWER PLANT MATERIAL REQUIRED :

o 2C 4.5 sq. mm OR 2C 6 sq. mm POWER CABLE – 10 Mo LUGS – RING TYPES – 02, PIN TYPE – 02o PVC TAPE – RED AND BLACKo LABLES AND CABLE TIES

MCB

BUS BAR

MCB

BUS BAR

D D FPOWER PLANT

Page 12: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 12

CONNECTION PROCEDURE: o CONNECT ONE END OF RED CABLE TO THE BUS BAR OF DDF BY USING PIN LUG.o CONNECT ONE END OF THE BLACK CABLE TO THE MCB OF DDF BY USING PIN LUG.o CONNECT ANOTHER END OF THE RED CABLE TO BUS BAR OF POWER PLANT BY

USING RING LUG OF 10 sq. mm AND 10 NO NUT BOLT.o CONNECT ANOTHER END OF BLACK CABLE TO 32A MCB BY USING PIN LUG.o USE 4 WASERS ON EACH NUT/BOLT.o USE CABLE TIES FOR ROUTING OF POWER CABLES.

o INSULATION OF THE CABLES AT ENDS SHOULD BE REMOVED COMPLETELY.o LUGS SHOULD BE CRIMPED PROPERLY.o INSULATION SHOULD BE PROVIDED ON THE CRIMPED PORTION OF LUG.o THERE SHOULD NOT BE ANY GAP BETWEEN CABLE AND LUGS.o AT EVERY NUT & BOLTS 2 NORMAL AND 2 PRESSURE WASHER SHOULD BE USED .o ROUTING OF POWER CABLE SHOULD BE STRAIGHT AND TIGHT.

QUALITY CHECK POINTS:

Page 13: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 13

o POWER CABLE SHOULD BE ROUTED TOWORDS BACK-CENTRE OF THE EQPT FIRST.o FROM BACK CENTRE TO UPWARD IT SHOULD BE ROUTED ON PVC CHANNEL.o PVC CHL SHOULD BE FITTED AT CENTRE OF EQPT AND BE VERTICAL.o AT TOUCHING END ON CABLE TRY, CABLE TIES SHOULD BE USED.o ON HCT, CABLE TIE SHOULD BE USED AT EVERY STRIP AND IN CROSS KNOT MANNER.o KNOT OF THE CABLE TIES SHOULD BE AT THE TOP OF CABLE.o DIRECTION OF THE EACH KNOT SHOULD BE SAME.o USELESS PORTION OF CABLE TIES SHOULD BE CUT AND EDGE SHOULD BE SMOOTHEN.o THERE SHOULD NOT BE ANY CROSS ROUTING OF POWER CABLE.o BOTH THE POWER CABLE SHOULD NOT CROSS EACH OTHER.o POWER CABLE SHOULD NOT BE ROUTED ALONG WITH ANY SIGNAL CABLE.o THERE SHOULD NOT BE ANY LOOP AT BTS END IN POWER CABLE.o AT THE MCB END THERE SHOULD BE A SMALL LOOP IN POWER CABLE.o BOTH THE POWER CABLE SHOULD BE PROPERLY ROUTED EITHER WITH BODY OF POWER PLANT

OR THROUGH PATH PROVIDED.o LABELLING SHOULD BE PROVIDED AT BOTH END OF POWER CABLE.

Page 14: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 14

Grounding connection between BTS to IGB :-

BTS Grounding :-

a. Grounding Connection at BTS :- Requirements:-

o Cable 25 sq. mm., green colour , cu , 2 meter lengtho PVC tape green colouro 1 Lugs 25 sq. mm. , cu. Ring type o Nut/Bolt 16 no. (Provided by BTS manufacturer)o Cable tieso Labeling tags

BTS IGBa

bc

BTS IGBa

bc

Page 15: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 15

Procedure:- Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at BTS grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape.

quality check Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(To IGB) at the BTS end of cable

Page 16: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 16

Procedure:-

Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel BTS top to Cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.

b. Routing of the cable from BTS to IGB :- Requirement:-o Cableo PVC channelo Cable ties 6 inch , 8 inch , white colouro 1” inch full thread steel screwso Pvc channel 3 unit

Page 17: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 17

Quality check points:- o Routing of cable should be straighto There should not be any cross routingo There should not be any loose or zigzag routing of cableo Cable tie should be apply at each strips and foldo Cable tie should apply in double cross mannero Direction of knot of tie should be same for allo Position of knot of tie should be same for allo Tightness of cable tie should be good enough o If two cable from one equipment , both should root togethero Labeling should be done at both the endo Routing of cable should be through PVC channel in between equipment and cable trayo Level of PVC channel should be propero Routing of grounding cable should be separate from Data cableo Each cable should be individually terminated with equipment

Page 18: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 18

c. Grounding connection on IGB from BTS:- Requirements:- o Cable 25 sq. mm., green colour , cu , 2 meter lengtho PVC tape green colouro 1 Lugs 25 sq. mm. , cu. Ring type o Nut/Bolt 10- no. (Provided by BTS manufacturer)

Procedure:-

Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape. quality check Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling (from BTS) at the IGB end of cable

Page 19: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 19

Grounding connection between TRSM Rack to IGB:-

a. Grounding Connection at TRANSMISSION RACK :- Requirements:- o Cable – 25 sq. mm., green colour , cu , 6.35 meter lengtho PVC tape green colouro 3 Lugs 25 sq. mm. , cu. Ring type o SS Nut/Bolt 16/10 no.

TRSM IGBa

bc

TRSM IGBa

bc

Page 20: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 20

Procedure:- Remove the body paint by flat file Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at TRSM grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape.

quality check – Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling (to IGB) at the TRSM end of cableo TRSM body should be grounded with grounding baro Body of TRSM should be scratched at for groundingo All the transmission eqpt. Should be grounder with grounding bar

Page 21: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 21

b. Routing of the cable from TRANSMISSION RACK to IGB :- Requirements:-o Cableo PVC channelo Cable ties 6 inch , 8 inch , white colouro 1” inch full thread steel screw.

Procedure:-

Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel TRSM to Cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.

Page 22: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 22

Quality check points:- o Routing of cable should be straighto There should not be any cross routingo There should not be any loose or zigzag routing of cableo Cable tie should be apply at each strips and foldo Cable tie should apply in double cross manner Direction of knot of tie should be same for allo Position of knot of tie should be same for allo Tightness of cable tie should be good enough o If two cable from one equipment , both should root togethero Labeling should be done at both the endo Routing of cable should be through PVC channel in between equipment and cable trayo Level of PVC channel should be propero Routing of grounding cable should be separate from Data cableo Each cable should be individually terminated with equipmento Grounding cable routing should be done along with the body at TRSMo Grounding cable should routed from the inner side of TRSMo Cable tie should be provided at constant interval of distanceo Distance between two cable tie should not more than 300 mm. inside TRSM

Page 23: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 23

c. Grounding connection at IGB from TRSM:-Requirements:- o Cable – 25 sq. mm., green colour , cu , 6.35 meter lengtho PVC tape green colouro 1 Lugs 25 sq. mm. , cu. Ring type o SS Nut/Bolt 10- no.o Labeling tag /sticker

Procedure:- Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape.

quality check Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(from TRSM) at the end of cable

Page 24: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 24

Grounding connection between DDF to IGB:-

a. Grounding Connection at DDF :- Requirements:- o Cable – 25 sq. mm., green colour , cu , 2.35 meter lengtho PVC tape green colouro 1 Lugs 25 sq. mm. , cu. Ring type o 1” full thread steel screws

DDF IGBa

bc

DDFa

bc

Page 25: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 25

Procedure:- make hole on DDF body for grounding connection Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using screws at grounding port and tight the screw by screw driver and taping over the connection by green colour PVC tape.

quality check Points:- o screw should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(to IGB) at the DDF end of cable

Page 26: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 26

b. Routing of the cable from DDF to IGB :- Requirements:-o Cableo PVC channelo Cable ties 6 inch , 8 inch , white colouro 1” full thread steel screws

Procedure:-

Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel DDF to Cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.

Page 27: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 27

Quality check points:- o Routing of cable should be straighto There should not be any cross routingo There should not be any loose or zigzag routing of cableo Cable tie should be apply at each strips and foldo Cable tie should apply in double cross mannero Direction of knot of tie should be same for allo Position of knot of tie should be same for allo Tightness of cable tie should be good enough o If two cable from one equipment , both should root togethero Labeling should be done at both the endo Routing of cable should be through PVC channel in between equipment and cable trayo Level of PVC channel should be propero Routing of grounding cable should be separate from Data cableo Each cable should be individually terminated with equipment

Page 28: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 28

c. Grounding connection at IGB from DDF:- Requirements:- o Cable – 25 sq. mm., green colour , cu , 2.35 meter lengtho PVC tape green colouro 1 Lugs 25 sq. mm. , cu. Ring type o SS Nut/Bolt 10- no. o Labeling tag/ Sticker

Procedure:-

Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape.

Page 29: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 29

quality check Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(from DDF) at the end of cable

Page 30: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 30

a. Grounding Connection at P.P. :-

Requirements:- o Cable 35 sq. mm., y.green colour , cu , 15 meter lengtho PVC tape yellow colouro 2 Lugs 35 sq. mm. , cu. Ring type o 2 SS Nut/Bolts 16 no. o Stickers

Grounding connection between P.P. to IGB:-

P.P IGBa

b

cP.P IGB

a

b

c

Page 31: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 31

Procedure:-

Remove the body paint of P.P. Cut the cable at one end by cables cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolts at P.P. grounding port and tight the nut/bolts by spanner and torque – wrench and taping over the connection by yellow colour PVC tape.

quality check – Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(to IGB) at the end of cables

Page 32: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 32

b. Routing of the cable from P.P. to IGB :-

Requirements:-o Cableo PVC channelo Cable ties 6 inch , 8 inch , white colouro ½” full thread steel screws

Procedure:- Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel P.P. to Cable tray , lay the cable through the channel and tight it

with cable tray, root the cable over the cable tray to IGB and knot the cable tie.

Page 33: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 33

Quality check points:- o Routing of cable should be straighto There should not be any cross routingo There should not be any loose or zigzag routing of cableo Cable tie should be apply at each strips and foldo Cable tie should apply in double cross mannero Direction of knot of tie should be same for allo Position of knot of tie should be same for allo Tightness of cable tie should be good enough o If two cable from one equipment , both should root togethero Labeling should be done at both the endo Routing of cable should be through PVC channel in between equipment and cable trayo Level of PVC channel should be propero Routing of grounding cable should be separate from Data cableo Each cable should be individually terminated with equipment

Page 34: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 34

c. Grounding connection at IGB from P.P.:-

Requirements:- o Cable 35 sq. mm., y.green colour , cu , 15 meter lengtho PVC tape yellow colouro 2 Lugs 35 sq. mm. , cu. Ring type o 2 SS Nut/Bolts 10- no. o Stickers

Procedure:-

Cut the cables at one end by cables cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding ports and tight the nut/bolt by spanner and torque – wrench and taping over the connection by yellow colour PVC tape.

Page 35: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 35

quality check Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(from P.P.) at the ends of cables

Page 36: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 36

Grounding connection between B.B. to IGB:-

a. Grounding Connection at B.B. :-

Requirements:- o Cable – 35 sq. mm., y.green colour , cu , 9.5 meter lengtho PVC tape yellow colouro 1 Lugs 35 sq. mm. , cu. Ring type o SS Nut/Bolt 16 no. o Flat fileo Sticker

B.B. IGBa

bc

B.B. IGBa

bc

Page 37: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 37

Procedure:- Remove paint from battery bank Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at B.B. grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by yellow colour PVC tape.

quality check – Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling (to IGB) at the of cable

Page 38: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 38

b. Routing of the cable from B.B. to IGB :- Requirements:-o Cableo PVC channelo Cable ties 6 inch , 8 inch , white colouro 1” full thread steel screws

Procedure:- Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel B.B. to Cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.

Page 39: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 39

Quality check points:- o Routing of cable should be straighto There should not be any cross routingo There should not be any loose or zigzag routing of cableo Cable tie should be apply at each strips and foldo Cable tie should apply in double cross mannero Direction of knot of tie should be same for allo Position of knot of tie should be same for allo Tightness of cable tie should be good enough o If two cable from one equipment , both should root togethero Labeling should be done at both the endo Routing of cable should be through PVC channel in between equipment and cable trayo Level of PVC channel should be propero Routing of grounding cable should be separate from Data cableo Each cable should be individually terminated with equipment

Page 40: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 40

c. Grounding connection at IGB from B.B.:- Requirements:- o Cable 35 sq. mm., y.green colour , cu , 9.5 meter lengtho PVC tape yellow colouro 1 Lugs 35 sq. mm. , cu. Ring type o SS Nut/Bolt 10- noo Sticker. Procedure:-

Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by yellow colour PVC tape.

Page 41: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 41

quality check – Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(from B.B.) at the end of cable

Page 42: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 42

Grounding connection between 6 S.A. to IGB:-

a. Grounding Connection at S.A.:- Requirements:- o Cable 16sq.mm., green colour , cu , 6meter lengtho PVC tape green colouro 6Lugs 16sq.mm. , cu. Ring type o 6 SS Nut/Bolt 10 no. o 6 Stickers

S.A. IGBa

b

cS.A. IGB

a

b

c

Page 43: DC & Grounding connection at bts site

April 8, 2023 TECH VIDHYA 43

Procedure:-

Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at S.A port tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape.

quality check Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(to IGB) at the ends of cables

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April 8, 2023 TECH VIDHYA 44

b. Routing of the cable from S.A. to IGB:-

Requirements:-o Cableo PVC channelo Cable ties 6 inch , 8 inch , white colouro 1” full thread steel screws

Procedure:-

Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel S.A cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.

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Quality check points:- o Routing of cable should be straighto There should not be any cross routingo There should not be any loose or zigzag routing of cableo Cable tie should be apply at each strips and foldo Cable tie should apply in double cross mannero Direction of knot of tie should be same for allo Position of knot of tie should be same for allo Tightness of cable tie should be good enough o If two cable from one equipment , both should root togethero Labeling should be done at both the endo Routing of cable should be through PVC channel in between equipment and cable trayo Level of PVC channel should be propero Routing of grounding cable should be separate from Data cableo Each cable should be individually terminated with equipment

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c. Grounding connection at IGB to S.A.:-

Requirements:- o Cable – 16q. mm., green colour , cu , 6meter lengtho PVC tape green colouro 6 lugs16q. mm. , cu. Ring type o 6 SS Nut/Bolt 10- no. o 6 Stickers

Procedure:-Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolts IGB grounding port tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape.

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Quality check points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling (from SA) at the ends of cables

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THANKS