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DC-DC Power Supply DC-DC Power Supply DesignDesign
for the Computing for the Computing IndustryIndustry
Presented byPresented by
Ronil PatelRonil Patel
12/03/0312/03/03
EE 136 - Power ElectronicsEE 136 - Power Electronics
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5V / System Rail
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LCD / Inverter
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Monte Carlo (Worst-case) analysisMonte Carlo (Worst-case) analysis Errors/Tolerances over time and temp. Errors/Tolerances over time and temp. RSS (Root Sum Square)RSS (Root Sum Square)
Reference: International Rectifier
Component SelectionComponent Selection
CostCost Package size Package size (typically smaller, more $$)(typically smaller, more $$)
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Vendor selection Vendor selection All the previous factors All the previous factors (Cost & (Cost &
performance)performance) Reliability and quality of componentsReliability and quality of components Business ReputationBusiness Reputation
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QuickTime™ and aTIFF (Uncompressed) decompressor
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QuickTime™ and aTIFF (Uncompressed) decompressor
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QuickTime™ and aTIFF (Uncompressed) decompressor
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QuickTime™ and aTIFF (Uncompressed) decompressor
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QuickTime™ and aTIFF (Uncompressed) decompressor
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QuickTime™ and aTIFF (Uncompressed) decompressor
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QuickTime™ and aTIFF (Uncompressed) decompressor
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Where are we?Where are we?
Preliminary design and component Preliminary design and component selection complete.selection complete.
Schematic is ready --> Layout & Schematic is ready --> Layout & FabricationFabrication
Reference: Linear Technology
Layout GuidelinesLayout Guidelines
Impedances for high current pathsImpedances for high current paths V = L * di/dtV = L * di/dt V = R * IV = R * I
Cu area for power dissipationCu area for power dissipation Number of viasNumber of vias Short Gate drive tracesShort Gate drive traces Compact layout to minimize ground Compact layout to minimize ground
loopsloops
Development/TestingDevelopment/Testing
3 - 6 development stages3 - 6 development stagesSchematic Entry
PCB Layout
Fabrication
Testing Stages
ProductionProduction
Yield issuesYield issues
Field failuresField failures
Failure Analysis Design fixes
Is that it?Is that it?
A zillion design A zillion design challenges…challenges…
Number of voltage railsNumber of voltage rails Size - PortablesSize - Portables Cost - Desktop Cost - Desktop Efficiency / Thermal designsEfficiency / Thermal designs
The biggest challenge..The biggest challenge..
Processor voltage requirementProcessor voltage requirement Faster di/dtFaster di/dt Impedance between regulator and Impedance between regulator and
Processor core a growing concernProcessor core a growing concern DC regulation accuracy more DC regulation accuracy more
predominantpredominant
SummarySummary
Computing industryComputing industry Example of a typical platformExample of a typical platform The detailed design processThe detailed design process Some key challenges faced by the Some key challenges faced by the