Dynamic Annular Pressure Control @Balance
Aug 15, 2015
© 2006 At Balance Americas LLC All Rights Reserved
Dynamic Annular Pressure Control
Reduce effects of overbalance
� TD in ERD wells
� TD in depleted fields
� Reservoir damage
� Reservoir productivity
� Hole breathing & well influx
� Hole cleaning
� Drill rate
� Mud loss
� Stuck pipe
Reduce effects of overbalance
� TD in ERD wells
� TD in depleted fields
� Reservoir damage
� Reservoir productivity
� Hole breathing & well influx
� Hole cleaning
� Drill rate
� Mud loss
� Stuck pipe
Manage BHP at or near balance and overcome
limitations of drilling with overbalanced mud in:
���� Growing number of aging fields
���� Hostile pressure environments
���� Fields conventionally undrillable
Initial
Concept:
© 2006 At Balance Americas LLC All Rights Reserved
Engineered Pressure Window
0Pressure
Depth
Casing Point
BELOW MINIMUM
• Kicks
• Borehole Stability
• Swap Out
ABOVE MAXIMUM
• Mud Losses
• Ballooning
• Stuck Pipe
• Reduced ROP
• Formation Damage
• Poor Hole Cleaning
© 2006 At Balance Americas LLC All Rights Reserved
Pdynamic +Psurface
Conventional VS DAPC
Pressure
TV D
epth
0
Conventional
Pdynamic (= Pmax)
Pstatic (= Pres)
DAPC
Pstatic
Static Surface Back Pressure
Pstatic + Psurface
Pressure
Window
Casing
Reduce With Pumps On
Pressure at Surface
with DAPC
Down hole with
conventional
Set point
pressure
© 2006 At Balance Americas LLC All Rights Reserved
DAPC Automated System
• Well Head Pressure
• Downhole PWD
• Flow Rate
• String RPM
• Drilling ROP
• Drilling WOB
• Well Geometry
• Drill String Geometry
• Well Head Pressure
• Downhole PWD
• Flow Rate
• String RPM
• Drilling ROP
• Drilling WOB
• Well Geometry
• Drill String Geometry
Back Pressure PumpBack Pressure PumpBack Pressure Pump Automated Dual ChokeAutomated Dual ChokeAutomated Dual Choke
Hydraulics ModelHydraulics ModelHydraulics Model
Remote MonitoringRemote MonitoringRemote Monitoring
Programmable ControllerProgrammable ControllerProgrammable Controller
Graphical User
Interface
Graphical User Graphical User
InterfaceInterface
Data NetworkData NetworkData Network
© 2006 At Balance Americas LLC All Rights Reserved
DAPC Automated Backpressure
The Only MPD Solution with
Standalone Automated Backpressure Pump
The Only MPD Solution with
Standalone Automated Backpressure Pump
Backpressure Pump
� Modular / Stand-alone
� Automatic start
� Electric motor drive
� Applies pressure when
rig pumps are off or
down
Backpressure Pump
� Modular / Stand-alone
� Automatic start
� Electric motor drive
� Applies pressure when
rig pumps are off or
down
© 2006 At Balance Americas LLC All Rights Reserved
DAPC – “PROVEN TECHNOLOGY”
• Hydraulics Model – developed by Shell
� Proven technology that can operate in any
environment and maintain a BH pressure window
� R&D started in 1998
• Backpressure Pump that maintains BHP
during any rig pump variations
• PROVEN - Fully automated control system
� Allows automated response to changing Down
Hole conditions
© 2006 At Balance Americas LLC All Rights Reserved
Other Applications with DAPC
• Value of DAPC with Underbalanced Drilling
� Hold backpressure with DAPC to:
– Reduce produced well fluids
– Reduce footprint (separator, tanks)
– Reduces manpower from UBD crew
� Improved reservoir characterization
� Enhanced Safety Controls
� Stabilize SluggingBottom hole pressure [kPa]
BHP without control [kPa]
BHP pressure with control [kPa]
kPa
9000
8000
7000
6000
5000
4000
3000
Time [h]
43.532.521.510.50.2
© 2006 At Balance Americas LLC All Rights Reserved
Formation Damage
▼ Reduce Formation Damage
▲ Increase Productivity with less Formation Damage
Drilling Performance
▲ Improve Hole Cleaning
▲ Increase ROP
▼ Reduce Mud Costs
Risk Management
▼ Reduce Risk of losses, well control, Sidetracks, stuck pipe,
lost circulation – Reduction of NPT
▼ Reduce NPT from Green Drilling Crews
▼ Reduce Casing Strings
Value Drivers of TRUE BHP Control