DANOBATGROUP PROFILE

A leading machine tool group with two distinguished brands.

Rafael BarrenecheaManaging Director of DANOBATGROUP

COMPANY PROFILE 2010 3

It has been over half a century since DANOBATGROUP manufactured first machines. Nowadays we go further than just manufacturing machines, we innovate in machine tools and manufacturing processes.

We are part of MONDRAGON, a Corporation among the largest in Europe.

DANOBATGROUP continues to grow, which makes us strong and provides us with the financial and technological strength that are necessary to tackle the challenges present and the future will demand. This is why, even in difficult times, we keep investing.

But there are some objectives that never change. That is why today, as in the past, our goal is to provide profit to our customers, developing products and solutions that meet their new requirements, and make them feel that our service and support is close by. We are working for our customers’ progress.

Working for your progress

working for your progress

Specific solution for each industry’s own requirements

Stand alone and turn-key solutions for

manufacturing and maintenance operations of

rolling stock components.

The diverse requirements of capital goods

industry find specific solutions within

DANOBATGROUP.

Flexible and highly reliables machines to

suit the diverse general engineering industry

requirements.

DANOBATGROUP is the world leading supplier

of equipment for the manufacturing and

maintenance of strategic components such as

rotors, stators, turbine shafts and landing gear

components.

Effective production solutions for

passenger and industrial vehicle OEM-s

and components manufacturers.

Solutions to produce the key components of

wind turbines, such as blades, hubs, nacelles,

gearboxes and flanges.

Turn key solutions for OCTG equipment

manufacturers: pipes, couplings (both API and

Premium threads), and forged valves.

railwaysrailways

capitalgoodscapitalgoods

general engineeringgeneral engineering

aerospaceaerospace

automotiveautomotive

wind powerwind power

oil & gasoil & gas


Manufacturing Technologies

· Bed type moving table

· Fixed table travelling column

· Floor type travelling column

· External

· Internal

· Special purpose

· Creep feed

· Surface

· Vertical

· Centerless

· Punching machines

· Punch and right angle shear combination

· Punch and fiber-laser combination

· Panel benders

· Punching-bending automatised flexible lines

· Bandsaws

· Sawing and drilling lines

· 3D plasma cutting

· Automatic flexible lines for the manufacturing of composite parts

· Component geometry and defect inspection system

Milling and boring machines

Grinding machines

Punching and bending

Sawing drilling and 3D plasma cutting machines

Equipment for railways

Cutting tools

Automation of structural parts manufacturing

· Horizontal

· Vertical

Turning centres

· Underfloor lathes

· Shunting cars

· Geometry measuring devices

· HSS and Hard Metal standard cutting tools

· Special cutting tools for aerospace, automotive, surgical and other applications

· Wheel rimb and wheel web crack inspection

· Advanced maintenance management systems

· Vertical boring machine for wheel

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Worlwide presence


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INDIA CHINAJAPAN

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USABRAZILSPAIN (Head Quarters)

FRANCE

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ITALYUNITED KINGDOMGERMANY, AUSTRIA, NETHERLANDS, SwITZERLAND RUSSIA

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DANOBATGROUP has own companies in 11 countries and a professional representation network completes our worldwide presence.

DANOBATGROUP is always next to its customer, providing effective response and offering a customised service in local language and timetable.


A leading machine tool Group with two distinguised Brands: DANOBAT and SORALUCE.

1. BIMATEC SORALUCE / 2. IDEkO Ik4 R&D CENTER / 3. DANOBAT-OVERBECk / 4. DANOBAT-NEWALL / 5. GOIMEk / 6. DANOBATGROUP HQ / 7. SORALUCE / 8. DANOBAT RAILWAy SySTEMS

DANOBATGROUP is the machine tool division of MONDRAGON, an industrial holding among the largest in Spain.

DANOBATGROUP

MONDRAGON CORPORATION

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Group strength

TURNOVER MILLIONS € - MONDRAGON wORKFORCE - MONDRAGON

TOTAL: 15,584

* 2008 data

16,576

6,511 9,073

16,576 6,511FINANCE Credits of Caja Laboral INDUSTRIAL TURNOVER

TOTAL: 92,773

40,822

48,051

1,021

2,879

40,8222,879 48,051 1,021FINANCE INDUSTRIAL TURNOVER DISTRIBUTION KNOWLEDGE

TURNOVER MILLIONS ¤ - MONDRAGON

9,073DISTRIBUTION

INDUSTRIALTURNOVER

FINANCECredits of Caja Laboral

DISTRIBUTIONTURNOVER

16,576

6,511 9,073

38,868

48,687

1,0452,911

TOTAL: 91,511

INDUSTRIAL

FINANCE

DISTRIBUTION

KNOWLEDGE

TOTAL: 15,526


INDUSTRIALTURNOVER DISTRIBUTION

16,576

6,511 9,073

38,868

48,687

1,045

2,911

TOTAL: 91,511

FINANCE INDUSTRIALTURNOVER DISTRIBUTION KNOWLEDGE

TOTAL: 15,526

TOTAL: 15,584

* 2008 data

16,576

6,511 9,073

16,576 6,511FINANCE Credits of Caja Laboral INDUSTRIAL TURNOVER

TOTAL: 92,773

40,822

48,051

1,021

2,879

40,8222,879 48,051 1,021FINANCE INDUSTRIAL TURNOVER DISTRIBUTION KNOWLEDGE

TURNOVER MILLIONS ¤ - MONDRAGON

9,073DISTRIBUTION

INDUSTRIALTURNOVER


DISTRIBUTIONTURNOVER

16,576

6,511 9,073

38,868

48,687

1,0452,911

TOTAL: 91,511

INDUSTRIAL

FINANCE

DISTRIBUTION

KNOWLEDGE

TOTAL: 15,526


INDUSTRIALTURNOVER DISTRIBUTION

16,576

6,511 9,073

38,868

48,687

1,045

2,911

TOTAL: 91,511

FINANCE INDUSTRIALTURNOVER DISTRIBUTION KNOWLEDGE

TOTAL: 15,526

Knowledge Area (R&D+University)

Industrial Area

Machine Tools

Automotive Chassis and Power Train

CM Automotive

Industrial Automation

Components

Construction

Vertical Transport

Equipment

Household

Engineering and Services

Industrial Systems

Tooling and Systems

Financial Area Retail Area

industries we serve

railways


DANOBATGROUP offers turn-key solutions for the manufacturing processes of rolling stock components such as axles, wheels, wheelsets and bogies.

Additionally, solutions for the preventive maintenance of the rolling stock, by means of underfloor wheel lathe, geometry measuring and ultrasound inspections are available.

capital goods


The diverse needs of capital goods industry find specific solutions for each requirement within DANOBATGROUP.

DANOBATGROUP machines satisfy the most demanding requirements in terms of productivity, flexibility and accuracy.

general engineering

COMPANY PROFILE 2010 19COMPANY PROFILE 2010 19

DANOBATGROUP machines are flexible and versatile. Machines are designed to allow easy integration of different accessories such as heads, tables, loading and measuring systems.

DANOBATGROUP machines are designed to minimise non-productive component, tool and fixture changeovers. Ergonomics and operator’s safety are also optimized due to the design of the machines.

aerospace


The most advanced machining solutions for critical components of the landing gear and aircraft engines (rotor, stator and mainshafts) are supplied to OEM-s and the leading airlines worldwide.

automotive


The automotive industry is one of the most demanding industrial sectors.

DANOBATGROUP offers solutions from stand-alone machines for specific operations to complete turn key solutions to passenger and industrial vehicle OEMs and component manufacturers.

wind power


DANOBATGROUP solutions meet current and future requirements in the manufacturing of the key components of the wind power industry.

The solutions are adapted to different designs, as well as to the increasing size of the components. DANOBATGROUP offers customized solutions for the manufacturing of blades, hubs, nacelles, gearboxes, rings, towers and other critical components of the wind turbines.

oil & gas

COMPANY PROFILE 2010 27COMPANY PROFILE 2010 27

DANOBATGROUP turn key solutions for OCTG equipment manufacturers have evolved together with the requirements from the leading OEMs.

Our solutions range from both API and Premium threads for pipes and couplings to christmas trees and forged valves with all types of claddings and thread profiles.

product range

Milling and boring machines

Product range

· Bed type milling centres.

· Fixed table travelling column milling machines.

· Floor type milling-boring machines.

Highlights · High degree of flexibility and versatility.

· Longitudinal traverse from 2000 up to 30000 mm.

· Vertical traverse from 1000 up to 7000 mm.

· Cross traverse from 1000 up to 1900 mm.

· Spindle power from 24 kw up to 60 kw.

· wide range of machining heads. Own design and manufacturing.

· Various options and integration of different accessories to customize the machine to the customers machining requirements: More efficiency and profitability in the machining process.

· Heavy cutting and high quality of surface finishing.

· Pendulum machining for machines with travelling column, minimizing non-productive times.

· Protections according to CE standards.

Floor type milling and boring machine, model FXR


Turning centres

Product range

· Horizontal turning centres.

· Vertical turning centres.

Highlights Horizontal turning centres

Highlights Vertical turning centres

· Swing over bed: up to 1100 mm.

· Turning length: up to 8000 mm.

· Optional “C” axis.

· Turning diameter: up to 8000 mm.

· Turning, milling, grinding and drilling operation.

· Fixed or elevating crossrail.

· Coolant through the tools.

· Due to the modular configuration, machine is adapted to the parts of each particular customer.

· Heavy chip removal and optimum part accuracy.

· Two Ram (option).

· Automatic tool setting units.

· ATC.

Vertical turning centre, VTC-1800

Grinding machines

Product range

· External grinding machines.

· Internal grinding machines.

· Creep feed grinding machines.

Highlights External grinding machines

· High precision and production cylindrical grinding machines from 0 up to 1000 mm between centres.

· Heavy duty universal grinding machines for heavy and large parts, up to 7000 mm and 8000 kg between centres.

Highlights Vertical grinding machines

· Vertical grinding centre for a wide range of parts, perfect for non-round and eccentric grinding of parts up to 800 mm in diameter.

· Vertical universal grinding machines for large parts up to 4000 mm in diameter.

Highlights Internal and radii grinding machines

Highlights Centerless grinding machines

· High precision internal and radii grinding machines for internal grinding diameters up to 460 mm.

· wide range of centreless grinding machines for high precision and production jobs.

· Powerful software with interpolation for radii and form applications.

· Part capacity of 0.5 mm to 250 mm diameter.

· Tangential grinding machines.

· Vertical grinding machines.

· Special grinding machines for aerospace and power generation industries.

Heavy duty grinding machine, HG-72


Punching and bending machines

Product range

· Punching machines.

· Punch and right angle shear combination.

· Punch and fiber-laser combination.

· Panel benders.

· Punching-bending automatized flexible lines.

Highlights Punching machine

· Punching force 30 Tn.

· Nº of tools from 27 up to 100.

· Nº of Auto-Index tools from 4 up to 20.

· work area 1250x2500 up to 1500x4000.

· Hit rate up to 1600 hits/min.

· Dimensions of right angle shear: 800x1500 mm.

· High efficiency Fiber-Laser that obtains low consumptions.

· Great range of optional accessories: tapping, upforming, lubrication, part chute, special forming tools,...

· Easy installation of peripherals like stores, automatic loading/ unloading systems, stacking systems,...

Highlights Panel bender

· Maximum length 2600 mm.

· Length of the entering part from 330 mm up to 2860 mm.

· width of entering part from 180 mm up to 1500 mm.

· Minimum dimensions of the finished panel 330x180 mm.

· Maximum internal bend 50 mm.

· Thickness from 0,5 mm up to 2 mm.

· Modular system that allows the easy installation of peripherals like automatic loading/unloading systems, or even the installation of a complete punching and bending flexible line.

Punching and Fiber-Laser combination model e-silver

Sawing, drilling and 3D plasma cutting

Product range

· Horizontal, vertical and mittre sawing machines.

· Sawing and drilling solutions.

· 3 dimensions plasma cutting.

Highlights Sawing machines

· Horizontal bandsawing machines up to 2500 mm.

· Loading and unloading magazines.

· Vertical bandsawing machines up to 2500 mm.

· Longitudinal, transversal and combined cutting.

Highlights Sawing drilling and plasma cutting installations

· Mittre cutting.

· Drilling units.

· 3 dimensions plasma cutting of profiles and tubes, round or square.

· Turnkey solutions.

· Customized loading/unloading systems.

Floor type milling and boring machine, model FXR

Drilling and plasma cutting line

Cutting tools

Product Range

· HSS and Hard Metal standard cutting tools.

· HSS and Hard Metal special drills, center drills, step drills, reamers, mills and countersinks.

Highlights Standard cutting tools

Highlights OEM Cutting tools

Highlights Cutting tools for special applications

· Full range of diameters and lengths on classic series (DIN 338, DIN 340,DIN 345 etc..).

· Customized cutting tools under other brand names.

· Specially tailored tools upon customer´s request.

· High productivity tools for the aerospace and automotive industry.

· High performance families.

· Technology innovation, know-how and support.


your partner


Service

... DEVELOP SOLUTIONS

Optimized solutions for our customers´ processing tasks. DANOBATGROUP helps its customers to find the right solution!. Based on specific customer’s demands and our know-how, DANOBATGROUP´s application engineers design a perfect plan for each machine.

... EXCHANGE EXPERIENCES

Application is experience, ours and yours!

We perform close cooperation with our customers´ experts, during the whole project. Critical points can be identified and a perfect course of the project can be guaranteed.

Training· Operation.

· Maintenance.

Maintenance· Tailor made service contracts.

· On site inspection and servicing.

· Remote diagnose and assistance.

· Spare parts.

· Calibration for machine masters.

· Rental of critical equipment.

· Machining processes.

· Measuring systems.

· Retooling.

· Upgrade of operating systems.

· Upgrade of machine hardware.

Upgrade· Upgrades of customised

machine software.

· Upgrade of measuring systems.

Overhaul· Reengineering.

· Recontroling.

· Rescraping of machine guideways.

· Retooling.

· Machine relocation, installation & commisioning

Innovation

Technological innovation is a key player in the competitiveness of DANOBATGROUP. Our continuous developments are support on IDEkO, our R&D center.

Prototype shopfloor of over 2.000 m² and state of the art ultraprecision, laser tecnology and composite material laboratories. A team of more than 110 highly qualified specialist are dedicated exclusively to research and development.

An important R&D center oriented to give solutions in the manufacturing processes and technology.


ReferencesGENERAL ENGINEERINGALFONS DIECkMANNBECkMANN VOLMERFORMA MASCHINENBAUkINkELEREPA MASCHINENBAUWAIDELICHWUXI

AEROSPACE AMERICAN AIRLINESGENERAL ELECTRICJAL JAPANLUFTHANSAPRAT & WHITNEyROLLS ROyCESNECMA

RAILWAYSSIEMENSALSTOMBOMBARDIERCAFLUCHINNIGHH-VALDUNESINDIAN RAILWAyS

CAPITAL GOODSATA GEARSDIEFFENBACHERHEIDELBERGHERRENkNECHTMOVENTASSEWZF

AUTOMOTIVE and INDUSTRIAL VEHICLESCATERPILLARDONGFENGFORDIVECOJOHN DEEREPSA GROUPVOLVO

WIND POWERALSTOMENERCONGAMESAGENERAL ELECTRICSIEMENSSUZLONVESTAS

OIL & GASAkER SOLUTIONSCHANGBAOGAZPROMTRUBINVESTNATIONAL OIL WELLTENARISTPCOVALLOUREC

Arriaga kalea, 2E-20870 ELGOIBAR (Gipuzkoa) Spain

Tel.: + 34 943 74 80 00Fax: + 34 943 74 36 74

www.danobatgroup.com

BIMATEC SORALUCEZerspanungstechnologie GmbHIn den Fritzenstücker 13-15D-65549 LIMBURG Germany

Tel: + 49 6431 97820Fax: + 49 6431 71102

e-mail: [email protected]

NEWALL UK LTD1 Sturrock Way, Bretton, PeterboroughCambs, PE3 8yF England

Tel.: + 44 (0) 1733 265566Fax: + 44 (0) 1733 843819


Office Nº.7, llnd floor, Niyoshi Park Road,Sanghvi Nagar, Aundh, Pune 411007, India

Tel.: + 91 9819043038 + 91 9158884552 Fax: + 91 2066094531


Room 290, Tower B, Eagle run Plaza 26,Xiaoyun road, Chaoyang DistrictBeijing 100016 P.R. China

Tel.: + 0086 10 64673639-29Fax: + 0086 10 64672119


OVERBECK GmbH konrad-Adenauer Str. 27D-35745 HERBORN Germany

Tel.: + 49 (0) 2772 801 0Fax: + 49 (0) 2772 801 153


SORALUCE ITALIA S.R.L.Via Rovigo, 89I-35042 ESTE - PADOVA Italy

Tel.: + 39 0429 603 001Fax: + 39 0429 615 497


DANOBATGROUP PROFILE

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