Danfoss Solutions to Achieve Scale in Energy Efficiency ...•Recip Compressor - Kirloskar KC-51 Compressor •Motor Size - 55 KW •Drive –Danfoss VLT FC 103 Refrigeration Drive

Danfoss Solutions to Achieve Scale

in Energy Efficiency

International Energy Services Conclave 2019

8th March 2019

2 | Danfoss Drives | DKDD.EP.412.A1.02

Danfoss Group Global

5,099Net sales/M EUR

456Free cash flow (before M&A)/M EUR

568Operating profit/M EUR

Excluding other

income and

expenses

215R&D Spent/M EUR

2,067Equity/M EUR

41.4%Equity Ratio

11%Sales growth

in local

currency

CLIMATEWhile meeting the global climate challenge, our

products also contribute to human productivity

and well-being indoors by optimizing heating,

ventilation and air conditioning systems

ENERGYNo matter what we do, the goal is to optimize

performance, increase efficiency and minimize waste.

This means that our technologies enable our customers

and society as a whole to get more from less

FOODOur solutions meet the constant

need for more and better food by improving

agricultural productivity and keeping food fresh

all the way

to consumers with minimum waste

INFRASTRUCTUREWe help build the roads, buildings and energy

systems for the world’s

growing cities and support progress for people,

communities and businesses across the world

3 | Group presentation, May 2018

5.8 Bn €Global Sales

WORLDWIDE SALESin more than 100 countries

72 FACTORIESin more than 20 countries

Key facts

USA, CHINAAND GERMANYTop three markets

26,645Employees

NORDBORG,DENMARKHeadquarters


20%of the world’s energy consumptionis electrical energy

Source: IEA World Energy Outlook 2016

ELECTRICAL ENERGY


50%of electrical energy is used byelectrical motors

Sourc

e:

IEA W

orld E

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utlook 2

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8%of global electricity consumption by 2040

AC drives have potential to save

Sourc

e:

IEA W

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utlook 2

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75%of AC drives are used on pumps, fans and compressors

Sourc

e:

IEA W

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The Food Supply Chain


Wastage of Food In India

6700000 Tonnes of Food Produce is wasted

worth Rs. 100000 Crore


Cold Chain is required for

• Fruits.• Vegetables.• Meat / Poultry products• Milk & Other Perishable Products


The Fruit & Vegetable Processing


ENERGYEFFICIENCY

SAFETY.

PROCESSCONTROL &AUTOMATION

RELIABLEOPERATION

LOWWASTAGE

LOW COST OFOWNERSHIP

Important Factors to consider for Cold Chain Infrastructure


Process Requirements in Food Processing

Heating / De-hydration

Cooling / Refrigeration & Temp Control

Cleaning / Sorting / Grading Processing


Ref Systems in Cold Chain & Food Processing Industry


Refrigeration Systems

High Performance Refrigeration System has

• Energy Efficiency

• System Automation

• System Safety


Why Energy Efficiency is Important

01

02

03

04

1 Energy Unit Saved is 2 Units Produced

Lower Cost of Operation

Environmental Protection

Sustainability of Operations


Energy Efficiency in Refrigeration Systems

Where to look for Energy Leakage ???


VLT® Drive Control on Compressor / Condenser Fans / Evaporator Fans improves COP of the system

Drive Technology Application in Ref. Systems


Fluctuations in Load and Fixed Capacity


The Solution is Variable Frequency Drive

• Compressors• Fans• Pumps

20 | Danfoss Drives | DKDD.EP.412.A1.02 | 20

What VLT® Brings to the Refrigeration System

❑ Save Energy by System Capacity Modulation

(Reducing System Speed at Part Loads)

❑ Save Overall System Cost (DG Size/ Compressor

Size/ Cables etc.)

❑ Brings System Automation

❑ Safety and Protection



Capacity Modulation – Standard Recip Compressors


Capacity Modulation - VLT Drive on Recip Compressors


Efficient Defrosting – Hot Gas Defrosting with Automation

• Faster Defrosting Process

• Less Water Wastage


Danfoss Automation Solutions for Cold Chain Infrastructure

Freon Automatic Controls Industrial Automation Electronic Controllers

Variable Frequency Drives Industrial Refrigeration


How Danfoss India supports Cold Chain Industry

• Optimized Cold Chain Solutions

• Consultancy on Energy Management System Safety and Process improvements

• Danfoss Learning Portal

• Seminars on available Technologies for Cold Chain

• Learning Centre at Chennai Campus for Entrepreneurs / Industry stakeholders

• Centre of Excellence – like NIFTEM / VIT to train the people on Technological solutions and new advancements

• Engagement programme with Students and Industry


Danfoss Centre of Excellence in Cold Chain Technology Management – NIFTEM Sonepat

Danfoss & NIFTEM join hands to support Cold Chain Industry on Technology implementation and Skills Development for Entrepreneurs / Industry stakeholders / Operators / Students


Danfoss Centre of Excellence in Cold Chain Technology Management – NIFTEM Sonepat

DANFOSS

CENTRE OF

EXCELLENCE

NIFTEM

Knowledge

Sharing

Interface With

Industry

Technology

Management &

Consultancy

Best Practices

Sharing

Skill Development

Make India Food

Factory of the

World

Case Story

HINDUSTAN UNILEVER LTD.

NALAGARH (H.P.)


• Manufacturer of Kwality Walls Ice Creams

• Part of Unilever Group

• Unilever is the world's biggest ice cream manufacturer, operating under the Heartbrand And Kwality Wall’s is present in India since 1993.

• Ice Cream Manufacturing Plant at Nalagarh Distt. Solan (Himachal Pradesh)

HINDUSTAN UNILEVER LTD. NALAGARH

Customer


• Recip Compressor - Kirloskar KC-51 Compressor

• Motor Size - 55 KW

• Drive – Danfoss VLT FC 103 Refrigeration Drive

• Drive Size – 55 KW

• Max Motor Amp - 96 A

• Loading – 24 Hrs a day

• Max Load Amp – 76 A

HINDUSTAN UNILEVER LTD. NALAGARH

Compressor & Drive Details


Energy Savings Calculations & ROI

Average Max KWh @ 50 Hz Operation 47.8 KWh

Running Hrs 1955 Hrs

Cumulative KWh 80291 KWh

Average KWh Consumption per Hr. 41.07 KWh

Energy Savings with Drive per Hr. 6.73 KWh

Electricity Cost (Rs. Per Unit) Rs. 6.25 per KWh

Energy Saved per Hr. Rs. 42.07

Operation Time Hrs per Day 24 Hrs / Day

Operation Time per Year 340 Days

Total Time of Operation per Year 8160 Hrs / Year

Energy Savings Achieved per Year Rs. 343252 Per Year

Total Cost of Investment of Drive integration Rs. 250000

Simple ROI on Investment 0.73 Years


Cold Store in Midnapore West Bengal

VLT FC 103 Drive installed on KC 4

Compressor


Cold Store in Usha Foods & Cold Store Singur West Bengal

VLT FC 103 Drive

installed on KC

Compressor


Godwin Cold Store Kanpur UP

VLT FC 103 Drive

installed on Metlex

3 Cylinder Compressor


Katihar Cold Store Kanpur UP

VLT FC 103 Drive installed on

MetlexCylinder

Compressor with Slip Ring Motor


Mana Cold Store Singur West Bengal

VLT FC 103 Drive

installed on Metlex

Compressor with Slip

Ring Motor


Danfoss Cold Chain Videos


NEERAJ NARULA

Contact – 9971020092 / [email protected]

Danfoss Solutions to Achieve Scale in Energy Efficiency ...•Recip Compressor - Kirloskar KC-51 Compressor •Motor Size - 55 KW •Drive –Danfoss VLT FC 103 Refrigeration Drive

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