-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
ThisdocumenthasbeengeneratedbyanElectronicDocumentManagementSystem.Whenprinteditisconsideredasaforinformationonlycopy.Thecontrolled
copyisthescreenversionanditistheholdersresponsibilitythathe/sheholdsthelatestvalidversion.
ContractorReturnCode: 1Rejected 2AcceptedwithComments
3AcceptedwithoutComments 4NotReviewed
Name/Date/Signature:
Next required issue:Revision:
Status:
Submissiondate:
Pleasetakenoteofformalcommentsregardingdocumentformatting
00 IFR 16-Mar-2015 Issue for Review A.FARIS NGADIRAN
NGADIRANRev. Status Date Revision Description Issued by Reviewed by
Approved by
KAOMBO
Project
MAIN ITEM CALCULATION NOTE - HP FLARE KO DRUM - N12VZ3602;
S12VZ3602 - DAMAGE SITE IN D.O.C
Page 1 of 72
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MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Revisionlist:
Rev.Nr Modifications:
Holdlist:
HoldNr HoldDescription:
TABLEOFCONTENTS
1 INPUTDATA 32 INTERNALPRESSURECALCULATION 173
EXTERNALPRESSURECALCULATION 224 WEIGHTCALCULATION 285
WINDLOADCALCULATION 316 MOTIONLOADCALCULATION 347 CENTEROFGRAVITY
358 SADDLESUPPORT CALCULATION 369 MDMTSUMMARY 6810
VESSELDESIGNSUMMARY 70
Page 2 of 72
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MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
PV Elite Vessel Analysis Program: Input Data Design Internal
Pressure (for Hydrotest) 10.0000 bar Design Internal Temperature
115 C Type of Hydrotest UG-99(b) Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 603.00 mm Projection of Nozzle
from Vessel Bottom 283.00 mm Minimum Design Metal Temperature -60 C
Type of Construction Welded Special Service Air/Water/Steam Degree
of Radiography RT 1 Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N Select t for External
Pressure (Flag) N Select t for Axial Stress (Flag) N Select
Location for Stiff. Rings (Flag) N Consider Vortex Shedding N
Perform a Corroded Hydrotest N Is this a Heat Exchanger No User
Defined Hydro. Press. (Used if > 0) 0.0000 bar User defined MAWP
10.0000 bar User defined MAPnc 0.0000 bar Load Case 1
NP+EW+WI+FW+BU Load Case 2 NP+EW+EE+FS+BU Load Case 3
IP+OW+WI+FW+BW Load Case 4 IP+OW+EQ+FS+BS Load Case 5
IP+OW+WI+FW+BN Load Case 6 IP+OW+EQ+FS+BU Load Case 7
EP+OW+WI+FW+BW Load Case 8 EP+OW+EQ+FS+BS Load Case 9
EP+OW+WI+FW+BN Load Case 10 EP+OW+EQ+FS+BU Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE Load Case 13 NP+OW+WI+FW+BW Load Case 14
NP+OW+WQ+FS+BS Load Case 15 NP+EW Load Case 16 IP+WE+EW Load Case
17 IP+WF+CW Load Case 18 FS+BS+IP+OW Load Case 19 FS+BS+EP+OW Wind
Design Code ASCE-7 2010 Basic Wind Speed [V] 28.100 m/sec Surface
Roughness Category D: Flat, unobstructed Importance Factor 1.0 Type
of Surface Moderately Smooth
Page 3 of 72
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MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Base Elevation 32634. mm Percent Wind for Hydrotest 33.0 Using
User defined Wind Press. Vs Elev. N Height of Hill or Escarpment H
or Hh 0.0000 mm Distance Upwind of Crest Lh 0.0000 mm Distance from
Crest to the Vessel x 0.0000 mm Type of Terrain ( Hill, Escarpment
) Flat Damping Factor (Beta) for Wind (Ope) 0.0100 Damping Factor
(Beta) for Wind (Empty) 0.0000 Damping Factor (Beta) for Wind
(Filled) 0.0000 Seismic Design Code G Loading Seismic Importance
Factor 1.000 G Loading Coefficient Gx 0.190 G Loading Coefficient
Gz 0.530 G Loading Coefficient Gy -0.180 Percent Seismic for
Hydrotest 100.000 Design Nozzle for Des. Press. + St. Head Y
Consider MAP New and Cold in Noz. Design N Consider External Loads
for Nozzle Des. Y Use ASME VIII-1 Appendix 1-9 N Material Database
Year Current w/Addenda or Code Year Configuration Directives: Do
not use Nozzle MDMT Interpretation VIII-1 01-37 No Use Table G
instead of exact equation for "A" Yes Shell Head Joints are Tapered
Yes Compute "K" in corroded condition Yes Use Code Case 2286 No Use
the MAWP to compute the MDMT Yes Using Metric Material Databases,
ASME II D No Complete Listing of Vessel Elements and Details:
Element From Node 10 Element To Node 20 Element Type Spherical
Description Left Head Distance "FROM" to "TO" 145.00 mm Inside
Diameter 4208.0 mm Element Thickness 14.000 mm Internal Corrosion
Allowance 3.0000 mm Nominal Thickness 16.000 mm External Corrosion
Allowance 0.0000 mm Design Internal Pressure 10.0000 bar Design
Temperature Internal Pressure 115 C Design External Pressure 1.0340
bar Design Temperature External Pressure 115 C
Page 4 of 72
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MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Effective Diameter Multiplier 1.2 Material Name [Impact Tested]
SA-537 Allowable Stress, Ambient 157.90 MPa Allowable Stress,
Operating 157.09 MPa Allowable Stress, Hydrotest 372.33 MPa
Material Density 7750.4 kg/m P Number Thickness 31.750 mm Yield
Stress, Operating 318.69 MPa UCS-66 Chart Curve Designation Impact
Tested External Pressure Chart Name CS-5 UNS Number K12437 Class /
Thickness / Grade 2:: 0 ) 4662.2 N Grade of Attached Flange GR 1.1
Nozzle Matl [Impact Tested] SA-350 LF3 Element From Node 10 Detail
Type Nozzle Detail ID U1 Dist. from "FROM" Node / Offset dist
1000.0 mm Nozzle Diameter 2.0 in. Nozzle Schedule None Nozzle Class
150 Layout Angle 180.0 Blind Flange (Y/N) N Weight of Nozzle ( Used
if > 0 ) 94.940 N Grade of Attached Flange GR 1.1 Nozzle Matl
[Impact Tested] SA-350 LF3 Element From Node 10 Detail Type
Nozzle
Page 5 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Detail ID H1 Dist. from "FROM" Node / Offset dist 1500.0 mm
Nozzle Diameter 8.0 in. Nozzle Schedule 80 Nozzle Class 150 Layout
Angle 180.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0
) 485.59 N Grade of Attached Flange GR 1.1 Nozzle Matl [Impact
Tested] SA-350 LF3
--------------------------------------------------------------------
Element From Node 20 Element To Node 30 Element Type Cylinder
Description Shell Distance "FROM" to "TO" 14000. mm Inside Diameter
4200.0 mm Element Thickness 22.000 mm Internal Corrosion Allowance
3.0000 mm Nominal Thickness 22.000 mm External Corrosion Allowance
0.0000 mm Design Internal Pressure 10.0000 bar Design Temperature
Internal Pressure 115 C Design External Pressure 1.0340 bar Design
Temperature External Pressure 115 C Effective Diameter Multiplier
1.2 Material Name [Impact Tested] SA-537 Efficiency, Longitudinal
Seam 1.0 Efficiency, Circumferential Seam 1.0 Element From Node 20
Detail Type Saddle Detail ID Fixed saddle Dist. from "FROM" Node /
Offset dist 1400.0 mm Width of Saddle 420.00 mm Height of Saddle at
Bottom 2600.0 mm Saddle Contact Angle 130.0 Height of Composite
Ring Stiffener 0.0000 mm Width of Wear Plate 440.00 mm Thickness of
Wear Plate 22.000 mm Contact Angle, Wear Plate (degrees) 140.0
Element From Node 20 Detail Type Saddle Detail ID Sliding saddle
Dist. from "FROM" Node / Offset dist 12600. mm Width of Saddle
420.00 mm Height of Saddle at Bottom 2600.0 mm Saddle Contact Angle
130.0
Page 6 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Height of Composite Ring Stiffener 0.0000 mm Width of Wear Plate
440.00 mm Thickness of Wear Plate 22.000 mm Contact Angle, Wear
Plate (degrees) 140.0 Element From Node 20 Detail Type Platform
Detail ID PLAT:[1 OF 1] Dist. from "FROM" Node / Offset dist 0.0000
mm Platform Start Angle (degrees) 0.0 Platform End Angle (degrees)
0.0 Platform Wind Area 5.04E+06 mm Platform Weight 928.00 N
Platform Railing Weight 0.02919 N/mm Platform Grating Weight
0.004880 kg/cm Platform Width 4200.0 mm Platform Height 1500.0 mm
Platform Clearance or End Offset 76.000 mm Platform Force
Coefficient 0.80000001 Ladder Layout Angle 0.0 Ladder Start
Elevation -2500.0 mm Ladder End Elevation 4500.0 mm Unit Weight of
Ladder 0.05400 N/mm Platform Length (top head platform) 14000. mm
Element From Node 20 Detail Type Liquid Detail ID WATER Dist. from
"FROM" Node / Offset dist 0.0000 mm Height/Length of Liquid 3010.0
mm Liquid Density 1178.0 kg/m Element From Node 20 Detail Type Ring
Detail ID Ring #2 Dist. from "FROM" Node / Offset dist 7145.0 mm
Inside Diameter of Ring 4244.0 mm Thickness of Ring 20.000 mm
Outside Diameter of Ring 4644.0 mm Material Name SA-537 Height of
Section Ring 0.0000 mm Using Custom Stiffener Section No Element
From Node 20 Detail Type Ring Detail ID Ring #1 Dist. from "FROM"
Node / Offset dist 1400.0 mm Stiffening Ring Moment of Inertia
511.E+06 mm**4 Distance from Shell Surface to Centr 200.00 mm
Stiffening Ring Cross Sectional Area 19200. mm Material Name
SA-537
Page 7 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Stiffening Ring Section Name Fab. Section Height of Section Ring
400.00 mm Using Custom Stiffener Section Yes Stiffener Dimension
"A" 20.000 mm Stiffener Dimension "B" 300.00 mm Stiffener Dimension
"C" 360.00 mm Stiffener Dimension "D" 20.000 mm Stiffener Dimension
"E" 300.00 mm Stiffener Dimension "F" 20.000 mm Element From Node
20 Detail Type Ring Detail ID Ring #3 Dist. from "FROM" Node /
Offset dist 12600. mm Stiffening Ring Moment of Inertia 431.E+06
mm**4 Distance from Shell Surface to Centr 222.09 mm Stiffening
Ring Cross Sectional Area 17200. mm Material Name SA-537 Stiffening
Ring Section Name Fab. Section Height of Section Ring 400.00 mm
Using Custom Stiffener Section Yes Stiffener Dimension "A" 20.000
mm Stiffener Dimension "B" 200.00 mm Stiffener Dimension "C" 360.00
mm Stiffener Dimension "D" 20.000 mm Stiffener Dimension "E" 300.00
mm Stiffener Dimension "F" 20.000 mm Element From Node 20 Detail
Type Nozzle Detail ID A1 Dist. from "FROM" Node / Offset dist
680.00 mm Nozzle Diameter 36.0 in. Nozzle Schedule None Nozzle
Class 150 Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle (
Used if > 0 ) 6353.1 N Grade of Attached Flange GR 1.1 Nozzle
Matl [Impact Tested] SA-350 LF3 Element From Node 20 Detail Type
Nozzle Detail ID A2 Dist. from "FROM" Node / Offset dist 3330.0 mm
Nozzle Diameter 24.0 in. Nozzle Schedule None Nozzle Class 150
Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if
> 0 ) 3114.8 N Grade of Attached Flange GR 1.1
Page 8 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Nozzle Matl [Impact Tested] SA-350 LF3 Element From Node 20
Detail Type Nozzle Detail ID B1 Dist. from "FROM" Node / Offset
dist 13425. mm Nozzle Diameter 28.0 in. Nozzle Schedule None Nozzle
Class 150 Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle (
Used if > 0 ) 3686.9 N Grade of Attached Flange GR 1.1 Nozzle
Matl [Impact Tested] SA-350 LF3 Element From Node 20 Detail Type
Nozzle Detail ID B2 Dist. from "FROM" Node / Offset dist 11775. mm
Nozzle Diameter 16.0 in. Nozzle Schedule None Nozzle Class 150
Layout Angle 180.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if
> 0 ) 1242.5 N Grade of Attached Flange GR 1.1 Nozzle Matl
[Impact Tested] SA-350 LF3 Element From Node 20 Detail Type Nozzle
Detail ID A3 Dist. from "FROM" Node / Offset dist 2330.0 mm Nozzle
Diameter 24.0 in. Nozzle Schedule None Nozzle Class 150 Layout
Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 )
3114.8 N Grade of Attached Flange GR 1.1 Nozzle Matl [Impact
Tested] SA-350 LF3 Element From Node 20 Detail Type Nozzle Detail
ID A4 Dist. from "FROM" Node / Offset dist 4110.0 mm Nozzle
Diameter 10.0 in. Nozzle Schedule 80 Nozzle Class 150 Layout Angle
0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 654.34
N Grade of Attached Flange GR 1.1
Page 9 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Nozzle Matl [Impact Tested] SA-350 LF3 Element From Node 20
Detail Type Nozzle Detail ID F Dist. from "FROM" Node / Offset dist
11930. mm Nozzle Diameter 3.0 in. Nozzle Schedule None Nozzle Class
150 Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used
if > 0 ) 126.78 N Grade of Attached Flange GR 1.1 Nozzle Matl
[Impact Tested] SA-350 LF3 Element From Node 20 Detail Type Nozzle
Detail ID D1 Dist. from "FROM" Node / Offset dist 500.00 mm Nozzle
Diameter 3.0 in. Nozzle Schedule None Nozzle Class 150 Layout Angle
180.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 )
161.36 N Grade of Attached Flange GR 1.1 Nozzle Matl [Impact
Tested] SA-350 LF3 Element From Node 20 Detail Type Nozzle Detail
ID D2 Dist. from "FROM" Node / Offset dist 7400.0 mm Nozzle
Diameter 3.0 in. Nozzle Schedule None Nozzle Class 150 Layout Angle
180.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 )
161.36 N Grade of Attached Flange GR 1.1 Nozzle Matl [Impact
Tested] SA-350 LF3 Element From Node 20 Detail Type Nozzle Detail
ID D3 Dist. from "FROM" Node / Offset dist 13000. mm Nozzle
Diameter 3.0 in. Nozzle Schedule None Nozzle Class 150 Layout Angle
180.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 )
161.36 N Grade of Attached Flange GR 1.1
Page 10 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Nozzle Matl [Impact Tested] SA-350 LF3 Element From Node 20
Detail Type Nozzle Detail ID M3 Dist. from "FROM" Node / Offset
dist 4930.0 mm Nozzle Diameter 24.0 in. Nozzle Schedule None Nozzle
Class 150 Layout Angle 0.0 Blind Flange (Y/N) Y Weight of Nozzle (
Used if > 0 ) 5018.6 N Grade of Attached Flange GR 1.1 Nozzle
Matl [Impact Tested] SA-350 LF3 Element From Node 20 Detail Type
Nozzle Detail ID G1 Dist. from "FROM" Node / Offset dist 4000.0 mm
Nozzle Diameter 2.0 in. Nozzle Schedule None Nozzle Class 150
Layout Angle 73.607201 Blind Flange (Y/N) N Weight of Nozzle ( Used
if > 0 ) 94.940 N Grade of Attached Flange GR 1.1 Nozzle Matl
[Impact Tested] SA-350 LF3 Element From Node 20 Detail Type Nozzle
Detail ID G2 Dist. from "FROM" Node / Offset dist 4000.0 mm Nozzle
Diameter 2.0 in. Nozzle Schedule None Nozzle Class 150 Layout Angle
145.401 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 )
94.940 N Grade of Attached Flange GR 1.1 Nozzle Matl [Impact
Tested] SA-350 LF3 Element From Node 20 Detail Type Nozzle Detail
ID L1 Dist. from "FROM" Node / Offset dist 8130.0 mm Nozzle
Diameter 4.0 in. Nozzle Schedule 160 Nozzle Class 150 Layout Angle
0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 233.52
N Grade of Attached Flange GR 1.1
Page 11 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Nozzle Matl [Impact Tested] SA-350 LF3 Element From Node 20
Detail Type Nozzle Detail ID L2 Dist. from "FROM" Node / Offset
dist 8830.0 mm Nozzle Diameter 4.0 in. Nozzle Schedule 160 Nozzle
Class 150 Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle (
Used if > 0 ) 233.52 N Grade of Attached Flange GR 1.1 Nozzle
Matl [Impact Tested] SA-350 LF3 Element From Node 20 Detail Type
Nozzle Detail ID L3 Dist. from "FROM" Node / Offset dist 9230.0 mm
Nozzle Diameter 4.0 in. Nozzle Schedule 160 Nozzle Class 150 Layout
Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 )
233.52 N Grade of Attached Flange GR 1.1 Nozzle Matl [Impact
Tested] SA-350 LF3 Element From Node 20 Detail Type Nozzle Detail
ID L4 Dist. from "FROM" Node / Offset dist 9630.0 mm Nozzle
Diameter 4.0 in. Nozzle Schedule 160 Nozzle Class 150 Layout Angle
0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 233.52
N Grade of Attached Flange GR 1.1 Nozzle Matl [Impact Tested]
SA-350 LF3 Element From Node 20 Detail Type Nozzle Detail ID T1
Dist. from "FROM" Node / Offset dist 1000.0 mm Nozzle Diameter 2.0
in. Nozzle Schedule None Nozzle Class 150 Layout Angle 145.401
Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 94.940 N
Grade of Attached Flange GR 1.1
Page 12 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Nozzle Matl [Impact Tested] SA-350 LF3 Element From Node 20
Detail Type Nozzle Detail ID T2 Dist. from "FROM" Node / Offset
dist 6800.0 mm Nozzle Diameter 2.0 in. Nozzle Schedule None Nozzle
Class 150 Layout Angle 145.401 Blind Flange (Y/N) N Weight of
Nozzle ( Used if > 0 ) 94.940 N Grade of Attached Flange GR 1.1
Nozzle Matl [Impact Tested] SA-350 LF3 Element From Node 20 Detail
Type Nozzle Detail ID T3 Dist. from "FROM" Node / Offset dist
13800. mm Nozzle Diameter 2.0 in. Nozzle Schedule None Nozzle Class
150 Layout Angle 145.401 Blind Flange (Y/N) N Weight of Nozzle (
Used if > 0 ) 94.940 N Grade of Attached Flange GR 1.1 Nozzle
Matl [Impact Tested] SA-350 LF3 Element From Node 20 Detail Type
Nozzle Detail ID P2 Dist. from "FROM" Node / Offset dist 11330. mm
Nozzle Diameter 2.0 in. Nozzle Schedule None Nozzle Class 150
Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if
> 0 ) 94.940 N Grade of Attached Flange GR 1.1 Nozzle Matl
[Impact Tested] SA-350 LF3 Element From Node 20 Detail Type Nozzle
Detail ID L5 Dist. from "FROM" Node / Offset dist 7300.0 mm Nozzle
Diameter 3.0 in. Nozzle Schedule None Nozzle Class 150 Layout Angle
76.397598 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 )
161.36 N Grade of Attached Flange GR 1.1
Page 13 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Nozzle Matl [Impact Tested] SA-350 LF3 Element From Node 20
Detail Type Nozzle Detail ID L6 Dist. from "FROM" Node / Offset
dist 7300.0 mm Nozzle Diameter 3.0 in. Nozzle Schedule 160 Nozzle
Class 150 Layout Angle 140.905 Blind Flange (Y/N) N Weight of
Nozzle ( Used if > 0 ) 173.45 N Grade of Attached Flange GR 1.1
Nozzle Matl [Impact Tested] SA-350 LF3 Element From Node 20 Detail
Type Nozzle Detail ID M4 Dist. from "FROM" Node / Offset dist
10380. mm Nozzle Diameter 24.0 in. Nozzle Schedule None Nozzle
Class 150 Layout Angle 0.0 Blind Flange (Y/N) Y Weight of Nozzle (
Used if > 0 ) 5018.6 N Grade of Attached Flange GR 1.1 Nozzle
Matl [Impact Tested] SA-350 LF3 Element From Node 20 Detail Type
Weight Detail ID INTERNALS Dist. from "FROM" Node / Offset dist
7000.0 mm Miscellaneous Weight 38243. N Offset from Element
Centerline 0.0000 mm Element From Node 20 Detail Type Weight Detail
ID PIPING Dist. from "FROM" Node / Offset dist 7000.0 mm
Miscellaneous Weight 86293. N Offset from Element Centerline 0.0000
mm
--------------------------------------------------------------------
Element From Node 30 Element To Node 40 Element Type Spherical
Description Right Head Distance "FROM" to "TO" 145.00 mm Inside
Diameter 4208.0 mm Element Thickness 14.000 mm Internal Corrosion
Allowance 3.0000 mm
Page 14 of 72
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MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Nominal Thickness 16.000 mm External Corrosion Allowance 0.0000
mm Design Internal Pressure 10.0000 bar Design Temperature Internal
Pressure 115 C Design External Pressure 1.0340 bar Design
Temperature External Pressure 115 C Effective Diameter Multiplier
1.2 Material Name [Impact Tested] SA-537 Efficiency, Longitudinal
Seam 1.0 Efficiency, Circumferential Seam 1.0 Element From Node 30
Detail Type Liquid Detail ID WATER Dist. from "FROM" Node / Offset
dist 0.0000 mm Height/Length of Liquid 3155.0 mm Liquid Density
1178.0 kg/m Element From Node 30 Detail Type Nozzle Detail ID M2
Dist. from "FROM" Node / Offset dist 0.0000 mm Nozzle Diameter 24.0
in. Nozzle Schedule None Nozzle Class 150 Layout Angle 0.0 Blind
Flange (Y/N) Y Weight of Nozzle ( Used if > 0 ) 4718.5 N Grade
of Attached Flange GR 1.1 Nozzle Matl [Impact Tested] SA-350 LF3
Element From Node 30 Detail Type Nozzle Detail ID U2 Dist. from
"FROM" Node / Offset dist 1000.0 mm Nozzle Diameter 2.0 in. Nozzle
Schedule None Nozzle Class 150 Layout Angle 180.0 Blind Flange
(Y/N) N Weight of Nozzle ( Used if > 0 ) 94.940 N Grade of
Attached Flange GR 1.1 Nozzle Matl [Impact Tested] SA-350 LF3
Element From Node 30 Detail Type Nozzle Detail ID H2 Dist. from
"FROM" Node / Offset dist 1500.0 mm Nozzle Diameter 8.0 in. Nozzle
Schedule 80 Nozzle Class 150
Page 15 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Layout Angle 180.0 Blind Flange (Y/N) N Weight of Nozzle ( Used
if > 0 ) 485.59 N Grade of Attached Flange GR 1.1 Nozzle Matl
[Impact Tested] SA-350 LF3 PV Elite is a trademark of Intergraph
CADWorx & Analysis Solutions, Inc. 2014
Page 16 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Element Thickness, Pressure, Diameter and Allowable Stress : | |
Int. Press | Nominal | Total Corr| Element | Allowable | From| To |
+ Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)| | | bar
| mm | mm | mm | MPa |
---------------------------------------------------------------------------
Left Head| 10.365 | 16.000 | 3.0000 | 4208.0 | 157.09 | Shell|
10.348 | 22.000 | 3.0000 | 4200.0 | 157.09 | Right Head| 10.365 |
16.000 | 3.0000 | 4208.0 | 157.09 | Element Required Thickness and
MAWP : | | Design | M.A.W.P. | M.A.P. | Minimum | Required | From|
To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bar | bar | bar | mm | mm |
----------------------------------------------------------------------------
Left Head| 10.00000 | 16.0180 | 20.9817 | 14.0000 | 9.95661 |
Shell| 10.00000 | 13.7660 | 16.4357 | 22.0000 | 16.9102 | Right
Head| 10.00000 | 16.0180 | 20.9817 | 14.0000 | 9.95661 | Minimum
10.000 16.436 MAWP: 10.000 bar, limited by: DESIGN (user specified)
Internal Pressure Calculation Results : ASME Code, Section VIII,
Division 1, 2013 Spherical Head From 10 To 20 SA-537 at 115 C Left
Head Longitudinal Joint: Full Radiography per UW-11(a) Type 1
Circumferential Joint: Full Radiography per UW-11(a) Type 1
Material UNS Number: K12437 Required Thickness due to Internal
Pressure [tr]: = (P*R)/(2*S*E-0.2*P) per UG-27 (d) =
(10.365*2107.0000)/(2*157.09*1.00-0.2*10.365) = 6.9566 + 3.0000 =
9.9566 mm Max. Allowable Working Pressure at given Thickness,
corroded [MAWP]: Less Operating Hydrostatic Head Pressure of 0.365
bar = (2*S*E*t)/(R+0.2*t) per UG-27 (d) =
(2*157.09*1.00*11.0000)/(2107.0000+0.2*11.0000) = 16.383 - 0.365 =
16.018 bar Maximum Allowable Pressure, New and Cold [MAPNC]: =
(2*S*E*t)/(R+0.2*t) per UG-27 (d) =
(2*157.90*1.00*14.0000)/(2104.0000+0.2*14.0000)
Page 17 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
= 20.982 bar Actual stress at given pressure and thickness,
corroded [Sact]: = (P*(R + 0.2*t))/(2*E*t) =
(10.365*(2107.0000+0.2*11.0000))/(2*1.00*11.0000) = 99.384 MPa
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
0.568 % MDMT Calculations in the Spherical Portion: Note: This
Element/Detail was specified as being Impact Tested. Cylindrical
Shell From 20 To 30 SA-537 at 115 C Shell Longitudinal Joint: Full
Radiography per UW-11(a) Type 1 Circumferential Joint: Full
Radiography per UW-11(a) Type 1 Material UNS Number: K12437
Required Thickness due to Internal Pressure [tr]: =
(P*R)/(S*E-0.6*P) per UG-27 (c)(1) =
(10.348*2103.0000)/(157.09*1.00-0.6*10.348) = 13.9102 + 3.0000 =
16.9102 mm Max. Allowable Working Pressure at given Thickness,
corroded [MAWP]: Less Operating Hydrostatic Head Pressure of 0.348
bar = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) =
(157.09*1.00*19.0000)/(2103.0000+0.6*19.0000) = 14.114 - 0.348 =
13.766 bar Maximum Allowable Pressure, New and Cold [MAPNC]: =
(S*E*t)/(R+0.6*t) per UG-27 (c)(1) =
(157.90*1.00*22.0000)/(2100.0000+0.6*22.0000) = 16.436 bar Actual
stress at given pressure and thickness, corroded [Sact]: =
(P*(R+0.6*t))/(E*t) =
(10.348*(2103.0000+0.6*19.0000))/(1.00*19.0000) = 115.174 MPa
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.521 %
Minimum Design Metal Temperature Results: Note: This Element/Detail
was specified as being Impact Tested.
Page 18 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Spherical Head From 30 To 40 SA-537 at 115 C Right Head
Longitudinal Joint: Full Radiography per UW-11(a) Type 1
Circumferential Joint: Full Radiography per UW-11(a) Type 1
Material UNS Number: K12437 Required Thickness due to Internal
Pressure [tr]: = (P*R)/(2*S*E-0.2*P) per UG-27 (d) =
(10.365*2107.0000)/(2*157.09*1.00-0.2*10.365) = 6.9566 + 3.0000 =
9.9566 mm Max. Allowable Working Pressure at given Thickness,
corroded [MAWP]: Less Operating Hydrostatic Head Pressure of 0.365
bar = (2*S*E*t)/(R+0.2*t) per UG-27 (d) =
(2*157.09*1.00*11.0000)/(2107.0000+0.2*11.0000) = 16.383 - 0.365 =
16.018 bar Maximum Allowable Pressure, New and Cold [MAPNC]: =
(2*S*E*t)/(R+0.2*t) per UG-27 (d) =
(2*157.90*1.00*14.0000)/(2104.0000+0.2*14.0000) = 20.982 bar Actual
stress at given pressure and thickness, corroded [Sact]: = (P*(R +
0.2*t))/(2*E*t) = (10.365*(2107.0000+0.2*11.0000))/(2*1.00*11.0000)
= 99.384 MPa Percent Elong. per UCS-79, VIII-1-01-57
(75*tnom/Rf)*(1-Rf/Ro) 0.568 % MDMT Calculations in the Spherical
Portion: Note: This Element/Detail was specified as being Impact
Tested. Hydrostatic Test Pressure Results: Pressure per UG99b = 1.3
* M.A.W.P. * Sa/S 13.000 bar Pressure per UG99b[36] = 1.3 * Design
Pres * Sa/S 13.000 bar Pressure per UG99c = 1.3 * M.A.P. -
Head(Hyd) 20.867 bar Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S
11.000 bar Pressure per PED = 1.43 * MAWP 14.300 bar UG-99(b), Test
Pressure Calculation: = Test Factor * MAWP * Stress Ratio = 1.3 *
10.000 * 1.000 = 13.000 bar Horizontal Test performed per:
UG-99b
Page 19 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all
considered when determining the hydrotest pressure for those test
types that are based on the MAWP of the vessel. Stresses on
Elements due to Test Pressure: From To Stress Allowable Ratio
Pressure
----------------------------------------------------------------------
Left Head 100.9 372.3 0.271 13.41 Shell 128.8 372.3 0.346 13.41
Right Head 100.9 372.3 0.271 13.41
----------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials: Description Pad/Nozzle
Ambient Operating ratio
----------------------------------------------------------------------
M1 Nozzle 137.90 137.90 1.000 U1 Nozzle 137.90 137.90 1.000 H1
Nozzle 137.90 137.90 1.000 A1 Nozzle 137.90 137.90 1.000 A2 Nozzle
137.90 137.90 1.000 B1 Nozzle 137.90 137.90 1.000 B2 Nozzle 137.90
137.90 1.000 A3 Nozzle 137.90 137.90 1.000 A4 Nozzle 137.90 137.90
1.000 F Nozzle 137.90 137.90 1.000 D1 Nozzle 137.90 137.90 1.000 D2
Nozzle 137.90 137.90 1.000 D3 Nozzle 137.90 137.90 1.000 M3 Nozzle
137.90 137.90 1.000 G1 Nozzle 137.90 137.90 1.000 G2 Nozzle 137.90
137.90 1.000 L1 Nozzle 137.90 137.90 1.000 L2 Nozzle 137.90 137.90
1.000 L3 Nozzle 137.90 137.90 1.000 L4 Nozzle 137.90 137.90 1.000
T1 Nozzle 137.90 137.90 1.000 T2 Nozzle 137.90 137.90 1.000 T3
Nozzle 137.90 137.90 1.000 P2 Nozzle 137.90 137.90 1.000 L5 Nozzle
137.90 137.90 1.000 L6 Nozzle 137.90 137.90 1.000 M4 Nozzle 137.90
137.90 1.000 M2 Nozzle 137.90 137.90 1.000 U2 Nozzle 137.90 137.90
1.000 H2 Nozzle 137.90 137.90 1.000
----------------------------------------------------------------------
Minimum 1.000
Page 20 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Stress ratios for Stiffening Ring Materials: Description Ambient
Operating ratio
----------------------------------------------------------------------
Ring #2 157.90 157.09 1.005 Ring #1 157.90 157.09 1.005 Ring #3
157.90 157.09 1.005
----------------------------------------------------------------------
Minimum 1.005 Stress ratios for Vessel Elements: Description
Ambient Operating ratio
----------------------------------------------------------------------
Left Head 157.90 157.09 1.005 Shell 157.90 157.09 1.005 Right Head
157.90 157.09 1.005
----------------------------------------------------------------------
Minimum 1.005 Elements Suitable for Internal Pressure. PV Elite is
a trademark of Intergraph CADWorx & Analysis Solutions, Inc.
2014
Page 21 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
External Pressure Calculation Results : ASME Code, Section VIII,
Division 1, 2013 Spherical Head From 10 to 20 Ext. Chart: CS-5 at
115 C Left Head Elastic Modulus from Chart: CS-5 at 115 C :
0.205E+06 MPa Results for Maximum Allowable External Pressure
(MAEP): Tca Sphere OD D/t Factor A B 11.000 4236.00 385.09
0.0006492 66.66 EMAP = B/((D/t)/2) = 66.6577/(385.0909/2 ) = 3.4614
bar Results for Required Thickness (Tca): Tca Sphere OD D/t Factor
A B 6.012 4236.00 704.56 0.0003548 36.43 EMAP = B/((D/t)/2) =
36.4332/(704.5572/2 ) = 1.0341 bar Cylindrical Shell From 20 to
Ring #1 Ext. Chart: CS-5 at 115 C Shell Elastic Modulus from Chart:
CS-5 at 115 C : 0.205E+06 MPa Results for Maximum Allowable
External Pressure (MAEP): Tca OD SLEN D/t L/D Factor A B 19.000
4244.00 2246.33 223.37 0.5293 0.0007855 80.65 EMAP =
(4*B)/(3*(D/t)) = (4*80.6549 )/(3*223.3684 ) = 4.8138 bar Results
for Required Thickness (Tca): Tca OD SLEN D/t L/D Factor A B 10.362
4244.00 2246.33 409.57 0.5293 0.0003094 31.77 EMAP =
(4*B)/(3*(D/t)) = (4*31.7679 )/(3*409.5681 ) = 1.0340 bar Results
for Maximum Stiffened Length (Slen): Tca OD SLEN D/t L/D Factor A B
19.000 4244.00 9732.71 223.37 2.2933 0.0001689 17.34 EMAP =
(4*B)/(3*(D/t)) = (4*17.3410 )/(3*223.3684 ) = 1.0350 bar
Cylindrical Shell From Ring #1 to Ring #2 Ext. Chart: CS-5 at 115 C
Shell Elastic Modulus from Chart: CS-5 at 115 C : 0.205E+06 MPa
Results for Maximum Allowable External Pressure (MAEP): Tca OD SLEN
D/t L/D Factor A B 19.000 4244.00 5745.00 223.37 1.3537 0.0002929
30.07
Page 22 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
EMAP = (4*B)/(3*(D/t)) = (4*30.0695 )/(3*223.3684 ) = 1.7947 bar
Results for Required Thickness (Tca): Tca OD SLEN D/t L/D Factor A
B 15.268 4244.00 5745.00 277.97 1.3537 0.0002100 21.56 EMAP =
(4*B)/(3*(D/t)) = (4*21.5611 )/(3*277.9697 ) = 1.0341 bar Results
for Maximum Stiffened Length (Slen): Tca OD SLEN D/t L/D Factor A B
19.000 4244.00 9734.84 223.37 2.2938 0.0001688 17.34 EMAP =
(4*B)/(3*(D/t)) = (4*17.3370 )/(3*223.3684 ) = 1.0347 bar
Cylindrical Shell From Ring #2 to Ring #3 Ext. Chart: CS-5 at 115 C
Shell Elastic Modulus from Chart: CS-5 at 115 C : 0.205E+06 MPa
Results for Maximum Allowable External Pressure (MAEP): Tca OD SLEN
D/t L/D Factor A B 19.000 4244.00 5455.00 223.37 1.2853 0.0003091
31.74 EMAP = (4*B)/(3*(D/t)) = (4*31.7396 )/(3*223.3684 ) = 1.8943
bar Results for Required Thickness (Tca): Tca OD SLEN D/t L/D
Factor A B 14.950 4244.00 5455.00 283.88 1.2853 0.0002145 22.02
EMAP = (4*B)/(3*(D/t)) = (4*22.0196 )/(3*283.8833 ) = 1.0341 bar
Results for Maximum Stiffened Length (Slen): Tca OD SLEN D/t L/D
Factor A B 19.000 4244.00 9734.19 223.37 2.2936 0.0001689 17.34
EMAP = (4*B)/(3*(D/t)) = (4*17.3382 )/(3*223.3684 ) = 1.0348 bar
Cylindrical Shell From Ring #3 to 30 Ext. Chart: CS-5 at 115 C
Shell Elastic Modulus from Chart: CS-5 at 115 C : 0.205E+06 MPa
Results for Maximum Allowable External Pressure (MAEP): Tca OD SLEN
D/t L/D Factor A B 19.000 4244.00 2246.33 223.37 0.5293 0.0007855
80.65 EMAP = (4*B)/(3*(D/t)) = (4*80.6549 )/(3*223.3684 ) = 4.8138
bar Results for Required Thickness (Tca): Tca OD SLEN D/t L/D
Factor A B 10.362 4244.00 2246.33 409.57 0.5293 0.0003094 31.77
EMAP = (4*B)/(3*(D/t)) = (4*31.7679 )/(3*409.5681 ) = 1.0340 bar
Results for Maximum Stiffened Length (Slen): Tca OD SLEN D/t L/D
Factor A B
Page 23 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
19.000 4244.00 9732.71 223.37 2.2933 0.0001689 17.34 EMAP =
(4*B)/(3*(D/t)) = (4*17.3410 )/(3*223.3684 ) = 1.0350 bar Spherical
Head From 30 to 40 Ext. Chart: CS-5 at 115 C Right Head Elastic
Modulus from Chart: CS-5 at 115 C : 0.205E+06 MPa Results for
Maximum Allowable External Pressure (MAEP): Tca Sphere OD D/t
Factor A B 11.000 4236.00 385.09 0.0006492 66.66 EMAP = B/((D/t)/2)
= 66.6577/(385.0909/2 ) = 3.4614 bar Results for Required Thickness
(Tca): Tca Sphere OD D/t Factor A B 6.012 4236.00 704.56 0.0003548
36.43 EMAP = B/((D/t)/2) = 36.4332/(704.5572/2 ) = 1.0341 bar
Stiffening Ring Calcs for : Ring #1 , Fab. Section, SA-537
Effective Length of Shell 312.36 mm Area (mm) Distance (mm)
Area*Dist Shell: 5934.864 9.5000 56381.203 Ring : 19200.000
219.0000 4204800.000 Total: 25134.863 4261181.000 Centroid of Ring
plus Shell = 169.533 mm Inertia Distance A*Dist Shell: 178540.312
160.0327 151994592.000 Ring : 511358976.000 -49.4673 46982696.000
Total: 511537536.000 198977280.000 Available Moment of Inertia,
Ring plus Shell 710514624.000 mm**4 Required Stress in Ring plus
Shell BREQ 13.83 MPa Required Strain in Ring plus Shell AREQ
0.0001340 Required Moment of Inertia, Ring plus Shell = ( OD * SLEN
* (TCA+ARING/SLEN) * AREQ )/ 10.9 =
(4244.0000*3995.6670*(19.0000+19200.0000/3995.6670)*0.0001340)/10.9
= 21061522.0000 mm**4 Results for Stiffening Ring Weld Calculations
per UG-30 Given Stiffening Ring Fillet Weld Size Wleg 16.000 mm
Stiffening Ring Attachment Style CONTINUOUS Location of Stiffening
Ring EXTERNAL Radial Pressure Load Pext*Slen 413.18 N /mm The
Radial Shear Load V 17535.22 N The First Moment of the Area ( Ring
+ Shell ) Q 949772.12 mm Weld Shear Flow due to Rad. Shear Load
VQ/I 23.44 N /mm The Weld Allowable Stress .55*S 86.40 MPa Minimum
Weld Leg Size Min(.25,TCA,TRING) Wldmin 6.35 mm The Weld Allowable
Load 2* WLeg*.55*S 2764.53 N /mm
Page 24 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
The Combined Weld Load SRSS of VQ/I and Pext*Slen 413.84 N /mm
Stiffening Ring Calcs for : Ring #2, SA-537 Effective Length of
Shell 312.36 mm Area (mm) Distance (mm) Area*Dist Shell: 5934.864
9.5000 56381.203 Ring : 4000.000 119.0000 475999.969 Total:
9934.863 532381.188 Centroid of Ring plus Shell = 53.587 mm Inertia
Distance A*Dist Shell: 178540.312 44.0872 11535464.000 Ring :
13333320.000 -65.4128 17115356.000 Total: 13511860.000 28650820.000
Available Moment of Inertia, Ring plus Shell 42162652.000 mm**4
Required Stress in Ring plus Shell BREQ 16.70 MPa Required Strain
in Ring plus Shell AREQ 0.0001620 Required Moment of Inertia, Ring
plus Shell = ( OD * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9 =
(4244.0000*5600.0005*(19.0000+3999.9998/5600.0005)*0.0001620)/10.9
= 29553394.0000 mm**4 Results for Stiffening Ring Weld Calculations
per UG-30 Given Stiffening Ring Fillet Weld Size Wleg 16.000 mm
Stiffening Ring Attachment Style CONTINUOUS Location of Stiffening
Ring EXTERNAL Radial Pressure Load Pext*Slen 579.07 N /mm The
Radial Shear Load V 24575.94 N The First Moment of the Area ( Ring
+ Shell ) Q 261651.33 mm Weld Shear Flow due to Rad. Shear Load
VQ/I 152.51 N /mm The Weld Allowable Stress .55*S 86.40 MPa Minimum
Weld Leg Size Min(.25,TCA,TRING) Wldmin 6.35 mm The Weld Allowable
Load 2* WLeg*.55*S 2764.53 N /mm The Combined Weld Load SRSS of
VQ/I and Pext*Slen 598.82 N /mm Stiffening Ring Calcs for : Ring #3
, Fab. Section, SA-537 Effective Length of Shell 312.36 mm Area
(mm) Distance (mm) Area*Dist Shell: 5934.864 9.5000 56381.203 Ring
: 17200.000 241.0930 4146799.750 Total: 23134.863 4203181.000
Centroid of Ring plus Shell = 181.682 mm Inertia Distance A*Dist
Shell: 178540.312 172.1817 175948144.000 Ring : 430697984.000
-59.4113 60710924.000 Total: 430876512.000 236659072.000 Available
Moment of Inertia, Ring plus Shell 667535360.000 mm**4 Required
Stress in Ring plus Shell BREQ 14.03 MPa Required Strain in Ring
plus Shell AREQ 0.0001360
Page 25 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Required Moment of Inertia, Ring plus Shell = ( OD * SLEN *
(TCA+ARING/SLEN) * AREQ )/ 10.9 =
(4244.0000*3850.6665*(19.0000+17200.0000/3850.6665)*0.0001360)/10.9
= 20307274.0000 mm**4 Results for Stiffening Ring Weld Calculations
per UG-30 Given Stiffening Ring Fillet Weld Size Wleg 16.000 mm
Stiffening Ring Attachment Style CONTINUOUS Location of Stiffening
Ring EXTERNAL Radial Pressure Load Pext*Slen 398.18 N /mm The
Radial Shear Load V 16898.88 N The First Moment of the Area ( Ring
+ Shell ) Q1021874.88 mm Weld Shear Flow due to Rad. Shear Load
VQ/I 25.87 N /mm The Weld Allowable Stress .55*S 86.40 MPa Minimum
Weld Leg Size Min(.25,TCA,TRING) Wldmin 6.35 mm The Weld Allowable
Load 2* WLeg*.55*S 2764.53 N /mm The Combined Weld Load SRSS of
VQ/I and Pext*Slen 399.02 N /mm External Pressure Calculations | |
Section | Outside | Corroded | Factor | Factor | From| To | Length
| Diameter | Thickness | A | B | | | mm | mm | mm | | MPa |
---------------------------------------------------------------------------
10| 20| No Calc | 4236.00 | 11.0000 | 0.00064920 | 66.6577 |
20|Ring| 2246.33 | 4244.00 | 19.0000 | 0.00078552 | 80.6549 |
Ring|Ring| 5745.00 | 4244.00 | 19.0000 | 0.00029286 | 30.0695 |
Ring|Ring| 5455.00 | 4244.00 | 19.0000 | 0.00030912 | 31.7396 |
Ring| 30| 2246.33 | 4244.00 | 19.0000 | 0.00078552 | 80.6549 | 30|
40| No Calc | 4236.00 | 11.0000 | 0.00064920 | 66.6577 | External
Pressure Calculations | | External | External | External | External
| From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. | | |
mm | mm | bar | bar |
----------------------------------------------------------------
10| 20| 14.0000 | 9.01229 | 1.03400 | 3.46142 | 20|Ring| 22.0000 |
13.3621 | 1.03400 | 4.81376 | Ring|Ring| 22.0000 | 18.2679 |
1.03400 | 1.79465 | Ring|Ring| 22.0000 | 17.9498 | 1.03400 |
1.89433 | Ring| 30| 22.0000 | 13.3621 | 1.03400 | 4.81376 | 30| 40|
14.0000 | 9.01229 | 1.03400 | 3.46142 | Minimum 1.795 External
Pressure Calculations | | Actual Len.| Allow. Len.| Ring Inertia |
Ring Inertia | From| To | Bet. Stiff.| Bet. Stiff.| Required |
Available | | | mm | mm | mm**4 | mm**4 |
Page 26 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc | 20|Ring| 2246.33 |
9732.71 | No Calc | No Calc | Ring|Ring| 5745.00 | 9734.84 |
21.06E+06 | 710.5E+06 | Ring|Ring| 5455.00 | 9734.19 | 29.55E+06 |
42.16E+06 | Ring| 30| 2246.33 | 9732.71 | 20.31E+06 | 667.5E+06 |
30| 40| No Calc | No Calc | No Calc | No Calc | Elements Suitable
for External Pressure. PV Elite is a trademark of Intergraph
CADWorx & Analysis Solutions, Inc. 2014
Page 27 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Element and Detail Weights | | Element | Element | Corroded |
Corroded | Extra due | From| To | Metal Wgt. | ID Volume |Metal
Wgt. | ID Volume | Misc % | | | kgm | m | kgm | m | kgm |
---------------------------------------------------------------------------
10| 20| 3714.12 | 21.0154 | 3021.87 | 21.1026 | 185.706 | 20| 30|
31662.7 | 189.381 | 27364.5 | 189.922 | 1583.14 | 30| 40| 3714.12 |
21.0154 | 3021.87 | 21.1026 | 185.706 |
---------------------------------------------------------------------------
Total 39090 231.41 33408 232.13 1954 Weight of Details | | Weight
of | X Offset, | Y Offset, | From|Type| Detail | Dtl. Cent. |Dtl.
Cent. | Description | | kgm | mm | mm |
------------------------------------------------- 10|Liqd| 21386.4
| -701.333 | 526.500 | WATER 10|Nozl| 499.213 | -2104.00 | ... | M1
10|Nozl| 10.1659 | -1851.17 | ... | U1 10|Nozl| 51.9955 | -1475.40
| ... | H1 20|Sadl| 2109.18 | 1400.00 | 2328.00 | Fixed saddle
20|Sadl| 2109.18 | 12600.0 | 2328.00 | Sliding saddle 20|Plat|
99.3678 | 6924.00 | ... | PLAT:[1 OF 1] 20|Liqd| 175248. | 7000.00
| 595.000 | WATER 20|Ring| 454.468 | 7145.00 | ... | Ring #2
20|Ring| 2279.62 | 1400.00 | ... | Ring #1 20|Ring| 2061.59 |
12600.0 | ... | Ring #3 20|Nozl| 680.273 | 680.000 | 2557.20 | A1
20|Nozl| 333.526 | 3330.00 | 2404.80 | A2 20|Nozl| 394.785 |
13425.0 | 2455.60 | B1 20|Nozl| 133.044 | 11775.0 | 2303.20 | B2
20|Nozl| 333.526 | 2330.00 | 2404.80 | A3 20|Nozl| 70.0648 |
4110.00 | 2236.52 | A4 20|Nozl| 13.5756 | 11930.0 | 2138.10 | F
20|Nozl| 17.2776 | 500.000 | 2138.10 | D1 20|Nozl| 17.2776 |
7400.00 | 2138.10 | D2 20|Nozl| 17.2776 | 13000.0 | 2138.10 | D3
20|Nozl| 537.378 | 4930.00 | 2404.80 | M3 20|Nozl| 10.1659 |
4000.00 | 2125.40 | G1 20|Nozl| 10.1659 | 4000.00 | 2125.40 | G2
20|Nozl| 25.0049 | 8130.00 | 2157.15 | L1 20|Nozl| 25.0049 |
8830.00 | 2157.15 | L2 20|Nozl| 25.0049 | 9230.00 | 2157.15 | L3
20|Nozl| 25.0049 | 9630.00 | 2157.15 | L4 20|Nozl| 10.1659 |
1000.00 | 2125.40 | T1 20|Nozl| 10.1659 | 6800.00 | 2125.40 | T2
20|Nozl| 10.1659 | 13800.0 | 2125.40 | T3 20|Nozl| 10.1659 |
11330.0 | 2125.40 | P2
Page 28 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
20|Nozl| 17.2776 | 7300.00 | 2138.10 | L5 20|Nozl| 18.5722 |
7300.00 | 2144.45 | L6 20|Nozl| 537.378 | 10380.0 | 2404.80 | M4
20|Wght| 3900.00 | 7000.00 | ... | INTERNALS 20|Wght| 8800.00 |
7000.00 | ... | PIPING 30|Liqd| 21386.4 | 846.333 | 526.500 | WATER
30|Nozl| 505.244 | 2249.00 | ... | M2 30|Nozl| 10.1659 | 1996.17 |
... | U2 30|Nozl| 51.9955 | 1620.40 | ... | H2 Total Weight of Each
Detail Type Total Weight of Saddles 4218.4 Total Weight of
Platforms 99.4 Total Weight of Liquid 218021.1 Total Weight of
Stiffeners 4795.7 Total Weight of Nozzles 4411.0 Total Weight of
Weights 12700.0
--------------------------------------------------------------- Sum
of the Detail Weights 244245.6 kgm Weight Summation Fabricated Shop
Test Shipping Erected Empty Operating
------------------------------------------------------------------------------
41045.5 54470.6 41045.5 54470.6 41045.5 58469.9 4218.4 236907.3
4218.4 ... 4218.4 218021.1 4411.0 ... 4411.0 ... 99.4 ... ... ...
... 99.4 ... ... 4795.7 ... 4795.7 ... ... 12700.0 ... ... ... ...
4795.7 -3900.0 ... ... ... ... 4411.0 ... ... ... ... ... 3900.0
...
------------------------------------------------------------------------------
54470.6 291377.9 54470.6 58469.9 58469.9 285291.1 kgm Miscellaneous
Weight Percent: 5.0 % Note that the above value for the
miscellaneous weight percent has been applied to the
shells/heads/flange/tubesheets/tubes etc. in the weight
calculations for metallic components. Weight Summary Fabricated Wt.
- Bare Weight W/O Removable Internals 54470.6 kgm Shop Test Wt. -
Fabricated Weight + Water ( Full ) 291377.9 kgm Shipping Wt. - Fab.
Wt + Rem. Intls.+ Shipping App. 54470.6 kgm Erected Wt. - Fab. Wt +
Rem. Intls.+ Insul. (etc) 58469.9 kgm Ope. Wt. no Liq - Fab. Wt +
Intls. + Details + Wghts. 58469.9 kgm
Page 29 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 285291.1
kgm Oper. Wt. + CA - Corr Wt. + Operating Liquid 279324.2 kgm Field
Test Wt. - Empty Weight + Water (Full) 291477.2 kgm Outside Surface
Areas of Elements | | Surface | From| To | Area | | | mm |
---------------------------- 10| 20| 30.17E+06 | 20| 30| 186.7E+06
| 30| 40| 30.17E+06 | ------------------------------- Total
247002080.000 mm PV Elite is a trademark of Intergraph CADWorx
& Analysis Solutions, Inc. 2014
Page 30 of 72
-
MAINITEMCALCULATIONNOTEHPFLAREKODRUMN/S12VZ3602
DAMAGESITEIND.O.C DocumentNumber :AO10012F380000014Revision:00
Status : IFRRev.Date: 16Mar2015
Doc.Type:CAL Discipline:PVV Phase:DE
Class:2CTRRef.:0984899MH40TT1EQPCAL000014 System / Subsystem:36
Equipment Type : VZ
VendorName: MMHEATBSDNBHDPONr: 0984899POTitle:
SEPARATORSANDCARBONSTEELPROCESSDRUMS(FPSOSNORTHANDSOUTH)
VendorDocumentNumber:MMHEATBM010NS12VZ360204MC
ThisdocumentisthepropertyofTOTALE&PAngolaBLOCK32andshallnotbedisclosedtothirdpartiesorreproducedwithoutpermissionof
theowner.
Input Values: Wind Design Code ASCE-7 2010 Basic Wind Speed [V]
28.100 m/sec Surface Roughness Category D: Flat, unobstructed
Importance Factor 1.0 Type of Surface Moderately Smooth Base
Elevation 32634. mm Percent Wind for Hydrotest 33.0 Using User
defined Wind Press. Vs Elev. N Height of Hill or Escarpment H or Hh
0.0000 mm Distance Upwind of Crest Lh 0.0000 mm Distance from Crest
to the Vessel x 0.0000 mm Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100 Damping Factor (Beta)
for Wind (Empty) 0.0000 Damping Factor (Beta) for Wind (Filled)
0.0000 Wind Analysis Results Static Gust-Effect Factor, Operating
Case [G]: = min(0.85, 0.925((1 + 1.7 * gQ * Izba