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DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING Sheraton Mill and LeFever Powerhouse Dam Removal and Restoration Project Matt Lascola, PE, LEED-AP / GPD Group / August 31, 2017
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DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

Jul 05, 2018

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Page 1: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING

Sheraton Mill and LeFever Powerhouse Dam Removal and Restoration Project

Matt Lascola, PE, LEED-AP / GPD Group / August 31, 2017

Page 2: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

DAM FUNCTIONALITY?

•Dams with Purpose

» Drinking Water Supply

» Flood Control Basin

» Aquatic Recreation

» Canal and/or Irrigation Diversion

» Industry Water Supply

» Power Generation

» Shallow Utility Crossing

» Grade Control Structures

•Dams Forgotten

» Run-of-the River Mill and/or Hydropower Dams

Page 3: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

AGENDALow Head Dams

Dam Removal Issues

Design-Build Case Project

Questions

Page 4: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

LOW HEAD DAMS

•Run-of-River Dams

» History

– Mill and Hydropower Industry 1600s to 1900s

– Tens of Thousands Mill Dams in Eastern US by 1840

– Replaced by Concrete Weir Dams by early 1900s

» Current Statistics

– Potentially 2700 to >4600 still exist in US (source: B. Tschantz,

Assoc. State Dam Safety Officials)

– Many Abandoned & Not Tracked

Kentucky is 1 of 9 States that keep track of low-head dams… Approximately 16 recorded

1918 Mill Dam, Cuyahoga Falls, Ohio

Page 5: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

LOW HEAD DAMS

•Reasons for Removal

» No Longer Functional

» Public Safety Concern

– Aged Infrastructure Failure

– “Drowning Machines” (source: B. Tschantz, Assoc. State Dam Safety Officials)

» River Impairments

– Poor Ecological Health

– Fish Barrier

– Sediment Aggradation

– Water Temperature

– Habitat

– Poor Morphological Function

– Sediment Transport

– Reservoir vs Streambed

Page 6: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

DAM REMOVAL ISSUES

• Decision Factors

» Safety

» Environmental

» Social

o Involve, Educate & Avoid

Misconceptions

» Economical

o Cost of Repair vs Remove

o Effect on Community,

Businesses & Landowners

o Recreation Opportunity

Page 7: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

Abandoned Low Head Dams – Cuyahoga Falls, Ohio

DESIGN-BUILD CASE PROJECT

Page 8: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

ADVANCING THE MOVEMENT

• OEPA Initiatives

» Improve Water Quality

o Substantial progress since 1969

fire on the river

o TMDL Action Plan

» Restore River Health & Function

o Fish, Bugs & Wildlife Habitat

» Funding Mechanism

o Water Resources Restoration

Sponsorship Program (WRRSP)Image: Bill Roberts 1964 (Cleveland State Library Special Collections)

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STEPS TO FREE FLOWING

RECOVERY• Cuyahoga River, Northeast Ohio

Lake Rockwell to Lake Erie Kent Dam Removed 2004 Munroe Falls Dam Removed 2006 Opted to Design-Build Approach for

2 Dams in Cuyahoga Falls 2013 More Dams to come down

Page 10: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

GORGE DAM – CUYAHOGA RIVER, AKRON, OHIO

ABANDONED HYDROELECTRIC DAM

Page 11: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

Intentional Partnerships & Stakeholder Engagement

DESIGN-BUILD BUY-IN

Page 12: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

WHY DESIGN-BUILD?

• Best Delivery Method to Manage the Unknown

» Dam Structure Composition & Extent?

» What Lies Beneath the Dam Pool?

» Best Strategy to Protect Remaining Structures?

• Best Delivery Method to Apply Modification

»Designer-Contractor Relationship Start-to-Finish

• Best Delivery Method to Maximize Budget

» Not the Traditional Low Bid Arrangement

» “More Bang for the Buck”

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PRIORITIZATION

• Maximize $1M Budget

» Safe Removal of 2 Dams

» Protect Remnant Historical

Structures

» Stabilize Streambanks &

Storm Outfall Structures

» Establish BEHI Action Plan

» Improve Recreational Safety

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DESIGN-BUILD APPROACH

• 30% Design & Permitting

» Safety & Efficiency Priorities

» Access, Staging & MOT Plans

» Assess Unknowns & Establish Assumptions

» Hydraulic & Structural Engineering

o Self-supported Deflection Walls

o Bedrock Anchoring

o Withstand 100-year Flood Forces

» Local, State, Federal Permits

• Construction

» Safe Dam Pool Drawdown

» Value Engineering

o Structure, Streambed, Streambank & Storm

Outfall Condition Assessment

» Design-Build Field Modifications

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SAFE & EFFICIENT APPROACH

Difficult Site Access

» Urban buildings/structures

» Steep vegetated/bedrock

banks

» Riverbed 30’ below SR8

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SAFE & EFFICIENT APPROACH

Barge Access Strategy

» Construction Access Ramp

» Mobilize/Assemble

Modular Barge

Drawdown Approach

» Staged Drawdown

» Specialized Equipment –

Underwater Breaker

» Seismology Monitoring

Equipment

DAM SITE

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SAFE & EFFICIENT APPROACH

Barge Access Strategy

» Construction Access Ramp

» Mobilize/Assemble

Modular Barge

Drawdown Approach

» Specialized Equipment –

Underwater Breaker

» Staged Drawdown

» Larger Breaker

» Seismology Monitoring

Equipment

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SAFE & EFFICIENT APPROACH

Altered Access Approach

» Downstream Riverbed Route

Dam Pool Drawdown

» Horizontal Notch Strategy

ODNR Dam Safety Division

» Decommission Protocol

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SAFETY

Protection of Crew

» Barge Safety Training

» Cuyahoga Falls Fire Department

Collaboration

Public Safety

» Control of Project Boundaries

» Control of Dam Pool Release

Page 20: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

VALUE ENGINEERING

30% Design Strategy

» Conservative Approach Due to

Unknown Conditions

Structure Protection

» Flood Stage & Velocity Change

o Dam Pool vs Channel Flow

o Channel Restriction

o Structure Stability

» Deflection System

o Structural Walls & Fill

FLOW

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VALUE ENGINEERING

• Field Modification

» Natural & Practical

Page 22: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”
Page 23: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

ADDITIONAL BENEFITS• Safe Boater Exit

• Improved Emergency Access

• Free Flowing Water Trail

White Water AheadExit to Right

Page 24: DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING … · DAM REMOVAL SUCCESS BY DESIGN-BUILD PARTNERING ... –Replaced by Concrete Weir ... –“Drowning Machines”

THANK YOU

MATT LASCOLA, PE, LEED-AP

[email protected]

OHIO 330.572.2100

KENTUCKY 502.259.0800