Dairy Equipment - Kadolta Pack. We would like to express our interest in partnering with you for the supply of Dairy Equipment including milk cooling tanks, milk processing and packing

Dairy Equipment

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We would like to express our interest in partnering with you for the supply of Dairy Equipment including milk cooling tanks, milk processing and packing machines, Yoghurt processing and packing equipment etc. to your organization.

Kadolta represents some of the leading manufacturers of dairy packaging and processing equipment from Turkey, Italy and Netherlands. Our company provides clients with everything necessary, from pre-sales advice to full and accurate response to the needs of all our customers.

We specialise in providing consultation and equipment for:

solutions towards packaging and processing equipment in accordance with customers’ requirements.

ideal solution, appropriate in price and performance for small companies as well as large production plants

Introduction.

MILK COOLING TANKS

General Information

Cooling tanks of 38 ° C to 43 ° C ambient temperature those tanks provide cooling of every each milking from 35 ° C to4º C under 3 hours. The tanks are manufactured as manual and automatic controlled.

Construction Features The stainless steel sheet material used in tanks is AISI 304, Rolbont 2.5 + 1 mm, Internal parts 2 mm

and external insulation plate 1, 5 mm. For mixing of the milk reducer gear and correspondingly proper to milk structure mixer wings are

available. The isolation provides with 55 mm thick polyurathane.

Automatic washing) are available. Have been designed so that no liquid material can stay inside. Rolbont (cooler evaparator) 35 bar pressure tested. Production capacities of this model; 3000 Lt, 4000 Lt, 5000 Lt, 6000 Lt, 8000 Lt and 10000 lt.

Cooling Unit

Cooling unit mounted on the chassis connected to the tank. A404 or R22 cooling gas using cooling unit even in low quantities cooling without making icing.

Cooling every each milking at (38 ° C to 43 ° C) ambient temperature from 35 ° C to 4º C under 3 hours. Tanks cooling class 2BII.

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MILK COOLING TANKS

Electric-Electronic Control Unit

The electronic control card and other equipment and run of the tank and control have been placed into plastic made panel. In automatic washing tanks control panel is stainless steel made. In control unit run of the tank, milk temperature, electronic milk measuring controlled from this panel.

Run of the tank is made from here. If for any reason, in the case of a failure of the electronic system of cooling process, the process of cooling taken to the “Manual” position and cooling process continues without interruption. To prevent milk freezing 4 ° C set for electro-mechanical an additional security system is available. In the case of a malfunction of the fault-related error message is shown. (in Automatic tanks) Provides the ability to see in the last 30 days what faults are.(in Automatic tanks).

gradually enter into. Concerning electric to prevent voltage increase, voltage decrease and phase mix phase protection relay

is available.

of an activity. There are automatic washing circuits for automatic washing tanks.

Automatic Washing Unit

Is an appropriate structure for economic water and detergent consumption. Have washing feature between programmed period.

With detergent dosing pump an appropriate amount of dosing is made.

OptionsElectronic weighing unit can be added on demand.

Milk Collection Dumping Unit Design1. Milk tank2. Milk tank cooling and CIP control unit3. Loadcell4. Weight display5. Condensing unit6. Hot water supply7. Stainless Steel tray CIP chemicals8. Stainless Steel sink9. Fire extinguisher10. Elektra panel11. Generator12. Voltage stabilizer13. Single milk churn dumping unit

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EQUIPMENT FOR PROCESSINGOF DAIRY PRODUCTS

PASTEURIZATIONAND COOLING UNITS

TUBULAR AND COMBINATION PASTEURIZERS

PLATE PASTEURIZERS

BUTTER CHURNER

These units are intended for heat treatment of milk, dairy mixes, cream and other liquid food products. er various types of heat exchangers — plate, tubular or combined (plate and tubular) depending

upon the processing cycle of the product. Preparation of the heating medium for pasteurization is carried out by steam through plate heat exchangers (PHE), or by using electric boilers in case of absence of steam.

APPLICATIONTubular units are designed for quick ow pasteuriza on of milk for the produc on of cheese, bu er, condensed milk, etc.They are e ec ve in cases where subsequent processing of milk takes place at temperatures that are only slightly di erent from the pasteurisa on temperature (for example, a er pasteuriza on the milk is directed to a vacuum evaporator).These pasteurizers are available in models having produc vity of 1,000; 3,000; 5,000 and 10,000 Litres.

Combina on pasteurizers are used for pasteuriza on and cooling of ice cream mixes, cream, fermented milk and other liquid food products in a closed loop.Combina on type pasteurizers are available in models having produc vity of 1,000; 3,000; and 5,000 Litres.

APPLICATIONPlate type pasteurizers are used for preliminary milk hea ng, ltering, heat regenera on and pasteuriza on in a thin-layered closed loop with subsequent cooling a er short-term holding with automa c control of the pasteuriza on process. They are widely used at dairy, cheese making, bu er making and milk canning plants.

TECHNICAL SPECIFICATION: Produc vity, litres/hour: 3,000 – 25,000

roduct hea ng before ltering: up to 45° - 60° ; Product hea ng before homogenizing: up to 78° ; Product pasteurizing temperature: up to 90°-95° ; Product holding me at set pasteurizing temperature: up to 300 sec; Product cooling up to the required temperature Hea ng medium: hot water, heated by steam

APPLICATIONBu er churners are used for produc on of all types of bu er from high-fat cream.

TECHNICAL SPECIFICATIONProduc vity: 450 - 800 kg./hourInstalled power capacity: 7.4 kWInlet temperature of high-fat cream: +65° …+75° COutlet bu er temperature: +12°…+16° C

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CUP FILLING MACHINE

APPLICATION

yoghurt, milk, fermented milk products, condensed milk, ketchup, mayonnaise,jam, soya sauce, oil, honey, mustard paste, and similar products in cups withpre-cut aluminium lid. A plastic cover can also be provided, if required, for easyclosing of cup.

All machine functions are performd in automatic mode: discharge of cup, cup

TECHNICAL SPECIFICATIONSpeed: up to 25 cups/minDosing Volume: 100-500 ml.Cup material: Plastic cupsCup diameter: 75 or 95 mmCover lid material: AlluminiumVoltage: 220V, 50 HzPower: 0.4 kWDimensions: 800 x 900 x 1500 mm

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MILK RECEPTION AND MEASURMENT UNITS

MILK COOLING AND STORAGE TANKS

MILK STORAGE TANKS

Standard scope of supply consists of: milk reception and measurement unit; tanks for milk cooling and storage; pasteurizing and cooling units; separators; homogenizers.

APPLICATIONMilk recep on from milk tankers, its ltra on, foam reduc on and automa c milk quan ty measurement at dairy plants. SALIENT FEATURES

precise measurement of accepted milk quan tyhigh level of hygiene, possibility of CIP cleaning

of maintenancewo parallel lters for coarse ltra on of milk

possibility of connec ng to PC using RS-232 interface

Model ranges depending on required speed are available from 5,000 to 20,000 Litres/hour. Maximum temperature of milk intake is 120°C, minimum temperature of milk intake is 4°C. Minimum volume of milk intake a er calibra on is 500 litres.

APPLICATIONTanks are used for recep on and cooling of fresh milk and its storage at temperature of 6±2 °C

OPERATION PRINCIPLECooling unit undertakes cooling of milk through the tank bo om and the mixer mixes the milk thereby providing uniform cooling and preven ng satura on of milk fat. The heat-insula ng material which is mounted between walls of tank, prevents heat exchange with surrounding environment.Cooling unit is manufactured by Danfoss, Denmark.

Tanks are one of the most necessary units used in milk processing.

APPLICATIONTanks, made of stainless steel, are used for all technological opera ons during processing of liquid food products: storage, hea ng, normaliza on, ripening, maturing, prepara on of emulsions and dispersions.Stainless steel grades AISI 304 and AISI 316 are used for parts in contact with food products. All parts that are not in contact with product are made of corrosion-resistant steel or stainless steel AISI 304.

EQUIPMENT FOR PROCESSINGOF DAIRY PRODUCTS

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Milkpack series packaging machines are used for packing of liquid and viscous products in polyethylene“pillow” pouch. These machines belong to the latest generation of packaging equipment and are developed for stable and reliable operation.

Milkpack machines are highly automated and demonstrate high productivity.

All machines can be equipped with the following optional equipment:Automatic CIP system;

feed conveyor;

MILKPACK 1500

SALIENT FEATURESFilm pulling is executed by asynchronous motor through clutch-brake

combination (CBC)Programmable logic controller (PLC) with screen

ay of emergency alarms on screenConstant heat sealing systemInk printer

to eye mark sensor (optional)

TECHNICAL SPECIFICATION

AUTOMATIC COUNTING AND CRATING SYSTEM FOR FILLED POLYETHYLENE(LDPE) POUCHES IN CASESThis system is a universal end-of-line packaging equipment intended for automatic counting and crating of polyeth rton cases. System is completely operated by programmable logic controller (PLC). The system can be integrated into the working line of any Vertical- Form – Seal (VFFS) machine.TECHNICAL SPECIFICATION

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MILKPACK SERIES

MILKPACK 3000 / 6000

Milkpack 3000/6000 is a very user-friendly packaging machine designed for packing of liquid and viscous products

SALIENT FEATURES

Programmable logic controller (PLC) and colored multilingual touch screen Mitsubishi;Pneumatic components of Festo, Germany;

tch for automatic start / stop of the machine, impulse-constant heating system provides big savings

accessible from touch screen during changeovers;

to eye sensor and thermo transfer printer are included in the standard scope of supply;Minimum requirements of spare parts and consumables.

TECHNICAL SPECIFICATION

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MILKPACK SERIES

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CIP SYSTEM

Automated CIP system is intended for providingof “clean-in-place” process for equipment, tanksand pipelines by using washing solutions, rinsing,chemical and thermal disinfection in automaticmode without dismantling.

CIP system visually displays the entire process on the touch screen:

temperature;concentration;

vel of the washing solution in tank;condition of valves, pumps, emergency alarms, etc.

Our CIP system is very simple in operation: there are no keys and buttons. Operator selects the corresponding object for cleaning (pasteurizer, tank, pipeline, etc.) by touch screen. Thus if the object isn’t ready for cleaning

actuated, cleaning is not allowed, etc. is displayed on the CIP touch screen. After elimination of the problem, cleaning of the corresponding objects starts in accordance with its set program.

Individual programs are stored for each object or group of objects depending upon the necessary stages and

all cleaning parameters (temperature, concoptimization.The user can set a number of recipes, change concentration, temperature, time of cleaning, pressure,

indications on the Touch screen.

Completely manual, semi-automatic and automatic CIP systems provided with easy tools for operation by process, automatic switching of valves, programmable interface and touch panel for remote control or connec-tion to PC can easily meet all requirements of small, medium-sized and large enterprises.

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Email: [email protected]: http://www.kadoltapack.comPhone: +254 (0) 722 927 705Mobile: +254 (0) 788 984 313

Kadolta Packaging Ltd,

After Libra House,P.O. Box 7168 - 00200Nairobi - Kenya.